Napoleon Grills LD485RB manual

N a p o l e o n A p p l i a n c e C o r p . , 2 1 4 B a y v i e w D r . , B a r r i e , O n t a r i o , C a n a d a L 4 N 4 Y 8 P h o n e : 1 - 8 6 6 - 8 2 0 - 8 6 8 6 F a x : ( 7 0 5 ) 7 2 5 - 2 5 6 4 email: wecare@napoleonpr oducts.com web site: www .napoleongrills.com W ARNING Do not try to light this appliance without reading the “LIGHTING”[...]

2 www .napoleongrills.com Napoleon Gas Grill Presiden t ’ s Limited W arr anty NAPOLEON w arran ts the follo wing materials and w orkmanship in your new NAPOLE ON gas grill ag ainst de f ects for 10y ears. This c over s aluminum casngs (e xcluding pain t), side shelves (e xcluding pain t), stainless s teel con trol panel (e x cluding screen pr[...]

3 www .napoleongrills.com W ARNING! F ailure to f ollow these instrucons could r esult in property damage, per sonal injury or death. R ead and follow all warnings and ins trucons in this manual prior to oper ang grill. Saf e Oper ang Pr acces • This gas grill mus t be assembled ex actly according to the ins trucons in the manua[...]

4 www .napoleongrills.com Cylinder Specica on/Gas Hook Up This gas barbecue is cered under Canadian and American Na onal Standards, CS A 1.6-2008 and ANSI Z21.58a -2008 respecv ely for outdoor g as grills and should be installed t o conf orm with local codes. In absence of local codes, ins tall to the curr ent CAN/CSA-B149.1 Pr op[...]

5 www .napoleongrills.com Natural Gas Hook -Up This natur al gas grill is supplied with a 10 supply hose (complet e with a quick disconnect) designed for na tural gas and cered f or outdoor use. The g as grill is designed to opera te at an inlet pr essure of 7 inches wa ter column. Piping and valv es upstr eam of the quick disconnect are n[...]

6 www .napoleongrills.com Lighng Ins trucons O Posion W ARNING! Open lid W ARNING! Ensure all burner contr ols are in the o posion. T urn on the gas supply valv e. Main T ube Burner Lighng Rear Burner Lighng (If equipped) Side Burner Lighng (If equipped) 1. Open grill lid. 1. Open grill lid. 1. Open/Remov e side burner co[...]

7 www .napoleongrills.com Oper ang The Grill Inial Lighng : When lit f or the rst me, the g as grill emits a slight odor . This is a normal tempor ary condion caused by the “burn-in” of int ernal paints and lubricants used in the manuf acturing process and does not occur again. Simply run the main burner s on high for appr oxi[...]

8 www .napoleongrills.com W ARNING! Alwa ys wear prot ecve gloves and saf ety glasses when cleaning your grill. W ARNING! T o avoid the possibility of burns, maint enance should be done only when the grill is cool. Av oid unprotect ed cont act with hot surfaces. Ensure all burner s are turned o . Clean grill in an area where cleaning soluo[...]

9 www .napoleongrills.com T ube Burner : The burners are made fr om heavy wall 304 s tainless stee l, but extreme hea t and a corrosiv e envi ronmen t can cause surf ace corrosion to occur . This can be r emoved with a br ass wire brush. CAUTION ! Beware of Spider s. Spiders and insects ar e ar acted to the smell of pr opane and natural g as. Th[...]

10 www .napoleongrills.com of the burner . Shake an y loose debris from the burner thr ough the gas inle t. Check the burner ports and valve orices for block ages. Burner ports can close o ver me due to cooking debris and c orrosion, use an opened pa perclip or the supplied port maintenance bit t o clean them. Drill out block ed ports using t[...]

11 www .napoleongrills.com Problem Possible Causes Soluon Flames li awa y from burner , accompanied by the smell of gas, and possibly dicules in lighng. Improper air shuer adjus tment. Close air shuer slightly accor ding to combuson air adjus tment instrucons. (This must be done by a qualied g as installer .) Humming r[...]

12 www .napoleongrills.com KEEP Y OUR RE CEIPT AS PROOF OF PURCHASE T O V ALID A TE Y OUR W ARRANTY . Or dering R eplacement P arts W arranty Informaon MODEL: DA TE OF PURCHASE: SERIAL NUMBER: (Rec ord informaon here for eas y ref erence) Bef ore con tacng the Customer Car e Department, check the NAC W ebsite f or more ext ensive cleaning,[...]

13 www .napoleongrills.com CAUTION ! During unpacking and assembly we r ecommended you wear w ork gloves and saf ety glasses for y our protecon. Although we mak e every eort to mak e the assembly process as pr oblem free and safe as possible, it is char acteris c of fabrica ted st eel parts that the edges and corner s might be sharp and co[...]

14 www .napoleongrills.com 2. Cast er/Br ack et Ins talla on A ach (4) cast ers, using (4) ¼ -20 x 3/8” scr ews and (4) ¼ -20 lock nuts for each c aster . A ach br ack ets under fron t cast ers as illustr ated. Tight en securely . 1. Magnet Ins talla on Snap magnet into slot in fr ont of boom shelf . 1 X N430-0002 16 X N570-0073 [...]

15 www .napoleongrills.com Pr opane Only 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 3. Propane T ank Ring Ins talla on Insert propane t ank ring into slots in boom of shelf as shown. F old tabs over t o secure in place. 4. Le and Righ t Cart P anel Ins talla on Install end c art panels ensuring slots in panel are to the top, r est panel [...]

16 www .napoleongrills.com 6 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 5. R ear Cart P anel Inst alla on Fit rear cart panel be tween the two end panels; ensure lar ge hole in panel is to the bo om right corner as illustr ated. F ast en using (6) #14 x 1/2” screw s, three on each side. 6. T ank Inhibitor Br ack et / Pr opane T ank Mount Ins t[...]

17 www .napoleongrills.com 6. T ank Inhibitor Br ack et / Pr opane T ank Mount Ins talla on Insert tank inhibitor br ack et int o slot in rear panel as illustr ated. F ast en to boom panel using (1) #14 x 1/2” scre w . Clip top propane t ank mount into slots in back panel. Insert one end at a me, g ently bending wire. (When not in use t [...]

18 www .napoleongrills.com 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 4 x N570-0080 (#14 x 1/2”) 1 X N430-0002 7. Fron t Cabinet Support Ins tallaon F asten top r ail assembly to the fr ont of side panels using (4) #14 x 1/2” screw s. For ease of inst allaon st art all screws be for e ghtening c ompletely . Snap magnet into place as sho[...]

19 www .napoleongrills.com 4 x N570-0091 (1/4-20 X 1/2”) 3/8”(10mm) Correct Assembly Incorr ect Assembly 9. Grill Head Ins talla on PROP ANE ONL Y – T o avoid assembly dicules, prior t o mounng the grill head, remov e zip e holding regulat or up under contr ol panel. This was inst alled at the fact ory to prot ect the regulat o[...]

20 www .napoleongrills.com 3/8”(10mm) 2 x N570-0073 (1/4-20 X 3/8”) 10. R osserie Mount Ins t allaon Install r osserie mount br ack et to le side of barbecue as shown using (2) 1/4 – 20 x 3/8” scr ews.[...]

21 www .napoleongrills.com 8 x N570-0076 (#8 X 1/2”) 11. Side Shelf Assembly Peel the pr otecve c oang from the side shelf . Insert the top of the side shelf into the end cap eng aging the edge of the shelf under the ribs in the end cap as illustr ated. Push the bo om tabs int o the end cap and line up holes. A ach the end cap to the [...]

22 www .napoleongrills.com 4 x N570-0082 (1/4-20 X 5/8”) 3/8”(10mm) 4 x N735-0001 (insulated washer) 12. Side Shelf Ins talla on Insert (4) 1/4 - 20 x 5/8” screw s through the washer s into the thr eaded holes in the side of the base; do not ghten all the wa y . Slide the assembled side shelf over the screw heads and nish ght enin[...]

23 www .napoleongrills.com 4 x N570-0099 (#14 x 3/4”) 3/8”(10mm) 4 x N340-0007 (tool hook) 13. Door Assembly Install the door handle on to the fron t of the door and the tool hooks ont o the back of the door using (2) #14 x 3/4” screws per door . Press the door pivot pins int o the holes in the top and boom of each door as illustr ated g e[...]

24 www .napoleongrills.com 2 x N160-0022 (pivot pin clip) 2 x N105-0011 (door bushing) Bushing 1 2 14. Cabinet Door Ins talla on Firs t direct the pivot pin int o the hole in the underside of the fr ont cabinet support and then low er the door into the bushing in the boom shelf . Once secure, snap the t op pivot pin clip over the t op pivot p[...]

25 www .napoleongrills.com 15. Sear Plat e Ins talla on Insert sear plates in to base, posion one over each tube burner with slots down t o allow drippings to tra vel thr ough. 16. Grids and W arming Rack Inst alla on Posion grids and w arming rack int o base as shown. Res t warming r ack on brack ets inside hood and grids on fr ont and[...]

26 www .napoleongrills.com 17. Grease T r ay and Holder Ins tallaon Clip the wire gr ease tra y holder into the two holes loc ated in the cent er of the back panel. Place the aluminum grease tr ay into the gr ease tra y holder . 18. Drip P an Ins talla on Slide drip pan into r ear of base as shown. Ensure dip pan rides along r ails on boom[...]

27 www .napoleongrills.com R osserie Kit Assembly Instrucon (oponal) Assemble rosserie kit componen ts as shown. Ensure s top bushing is ght ened on the inside of hood casng.[...]

28 www .napoleongrills.com Propane Only – Proper Hose Connecon W ARNING – FIRE HAZ ARD The regula tor must be a ached so that no part of the hose touches the under side of the grill or drip pan. A re will r esult if these direcons ar e ignored. Propane Only – Improper Hose Connecon 1 x N640-0001 Ensure the r egulator dr ops int[...]

29 www .napoleongrills.com Natural Gas Only – Proper Hose Connecon 3/4”(19mm) W ARNING! The installa on must be performed b y a licensed gas er , and all connecons must be leak test ed befor e opera ng the grill. Do not use pipe dope or teon t ape on this connecon. Tighten the connecon with two wr enches. 1 x N640-000[...]

30 www .napoleongrills.com Natural Gas Only – Improper Hose Connecon W ARNING – FIRE HAZ ARD W ARNING! Do not route hose o ver top of rear panel. W ARNING! Do not route hose undernea th drip pan. W ARNING! Ensure the hose does not con tact any high t empera ture surfaces, or it ma y melt and leak causing a re.[...]

31 www .napoleongrills.com Leak T es ng Instrucons W ARNING! A leak test mus t be performed annually and each me a cylinder is hook ed up or if a part of the gas s yst em is replaced. W ARNING! Never use an open ame to check f or gas leak s. Be certain no sparks or open ames are in the area while you check f or leaks. Sparks or open [...]

32 www .napoleongrills.com Item Part # Descripon 485RB 1 N135-0038G lid side casng le x 2 N135-0039G lid side casng right x 3 N335-0050 stainless s teel lid insert x 4 N585-0066 lid heat shield x 5 N510-0010 black silicone lid bumper x 6 N685-0006 temper ature gaug e x 7 N385-0129 NAPOLEON logo x 8 W450-0005 logo spring clips x 9 N010-0[...]

33 www .napoleongrills.com Parts Lis t Item Part # Descripon 485RB 48 N475-0183-GY1SG le/right side panel cabinet enclosur e x 49 N160-0014 grease tr ay holder x 50 N185-0001 grease tr ay f oil x N710-0062 grease tr ay aluminium ac 51 N080-0202-M05 cross light br ack et x 52 N475-0271-GY1SG rear cart panel x 53 N160-0015 propane t ank clip p [...]

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35 www .napoleongrills.com FAX TO: 705 727 4282 CONTACT NA M E:_____ __________________ ______________________ __________________ _______ SHIP TO :____________________ __________________ _______________________ ________________ _____________ __________________ __________________ _______________________ _________________ _____________ ______________[...]

36 www .napoleongrills.com NO TES[...]