Nilfisk-ALTO 692003 manual

AMERICAN-LINCOLN 1-1 SMART Part No. 2-86-00321 2003 Printed in the American-Lincoln® USA Beginning with Serial No. 692003 All directions given in this book are as seen from the operator's position at the rear of the machine. For new books, write to: READ THIS BOOK American-Lincoln, 1 100 Haskins Road, Bowling Green, Ohio 43402 This book has i[...]

1 - 2 AMERICAN-LINCOLN SMART NOTES[...]

AMERICAN-LINCOLN 1-3 SMART INDEX C CONTROLS 20-32 D DECIMAL - METRIC CONVERSION T ABLE 5 DISCLAIMER 4 H HARDW ARE ABREVIA TIONS 6 HYDRAULIC TORQUE REQUIREMENTS 8 M MACHINE PREP ARA TION 17, 18, 19 MAINTENANCE 44-58 O OPERA TING INSTRUCTIONS 33-43 ORDERING P ARTS 10 S SAFETY PRECAUTIONS 1 1, 12 SPECIFICA TIONS 14, 15, 16 ST ANDARD HARDW ARE & TO[...]

1 - 4 AMERICAN-LINCOLN SMART DISCLAIMER DISCLAIMER The information contained in this manual is believed correct at the time of publication. American Lincoln assumes no responsibility or liability for unauthorized changes made to this manual or pages removed, causing indirect or consequential damages resulting from the use of the information appeari[...]

AMERICAN-LINCOLN 1-5 SMART FRACTION FRACTION DECIMAL DECIMAL MILLIMETER MILLIMETER C-2001/9907 DECIMAL - METRIC CONVERSION T ABLE[...]

1 - 6 AMERICAN-LINCOLN SMART ABBREVIA TIONS-SCREWS A D J = Adjusting Screw ADJ.SP = Adjusting Plunger Screw B H M = Binding Head Machine Screw BH S = Button Head Socket Screw CAPT .SL = C aptivated Slotted Screw CAPT .WG = Captivated Wing Screw F H M = Flat Head Machine Screw FIL.HM = F ilister Head Machine Screw H H C = Hexagon Head Cap Screw H H [...]

AMERICAN-LINCOLN 1-7 SMART SAE - Grade 5 SAE - Grade 8 Screw Size Grade 5 Plated Grade 8 Plated 410H S tainless Brass T ype F&T &B T T ype B, AB *6 *8 *10 *1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 14 27 39 86 15 28 44 68 98 135 239 387 579 15 28 43 108 17 31 49 76 11 0 153 267 - - - - - 130 22 40 63 95 138 191 338 545 818 - - - 151 24 44 70[...]

1 - 8 AMERICAN-LINCOLN SMART 0 2 SAE Dash Size -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24 Thread Size Inch 3/8-24 7-16-20 ½-20 9/16-18 3/4-16 7/8-14 1 1/16-12 1 3/16-12 1 5/16-12 1 5/8-12 1 7/8-12 Str . Fittin g or Locknu T orque LB-FT 8-10 14-16 18-20 24-25 50-60 72-80 125-135 160-180 200-220 210-280 270-360 Thread Size Inch * 9/16-18 * 1 1/16-16 13/[...]

AMERICAN-LINCOLN 1-9 SMART Scrub Brush Down Heavy Pressure Squeegee Down & V acuum On Squeegee Up & V acuum On Solution T ank Low Solution Flow Control Throttle Read Machine Manual No gas or combustibles in tank Keep Away From Flames/ Wear Eye Protection Electrical Hazard S tay Clear Moving Fan Blade Pinch Point/Crush Hazard Cover or Hopper[...]

1-10 AMERICAN-LINCOLN SMART ORDERING P ARTS SLOVENIA W ap AL T O cistilni sistemi, d.o.o. Letaliska 33 SLO-1 1 10 Ljubljana T el.: +368 15 20 62 00 Fax: +368 15 20 62 10 E-mail: wap@siol.net SLOWAKIA W ap AL TO cistiace systemy s.r .o. Remeselnicka 42 83106 Bratslavia-Raca T el.: +421 2 44 881 402 Fax: +421 2 44 881 395 E-mail: wap@gtinet.sk Web: w[...]

AMERICAN-LINCOLN 1-11 SMART SAFETY PRECAUTIONS ELECTRICAL HAZARD - Shocks can cause serious personal injury Disconnect battery before working in this area Repairs must be performed by authorized personnel only W ARNING The following safety labels are mounted on the machine in the locations indicated. If the labels become damaged or illegible replac[...]

1-12 AMERICAN-LINCOLN SMART HAZARD SERIOUSNESS LEVEL Signal words (DANGER, WARNING and CAUTION) are used to identify levels of hazard seriousness. The degree of severity is based on the likely consequences of human interaction with the hazard. DANGER T o warn of immediate hazards which will result in severe personal injury or death. W ARNING T o wa[...]

AMERICAN-LINCOLN 1-13 SMART • Be careful when operating the machine on a ramp or incline. Do not operate machine on incline greater than 8° or longer than 100’. Always move slowly on a ramp. Do not turn this machine on a ramp. • Do not stop and leave this machine on a ramp. Always stop the machine on a level surface, put the power switch in [...]

1-14 AMERICAN-LINCOLN SMART CLEANING P A TH Scrubbing 40 in . ( 101 cm) 46 in. (1 17 cm) Sweeping 4 6 i n . ( 1 1 7 c m ) Ed ge Cl ea nin g 6 in. (15 cm) Right Side 46in. (1 17 cm) only TRANSPORT SPEED 0-4.6 MPH (0 - 7.4kph) OPERA TING SPEED 0-2.7 MPH (0 - 4.3kph) POWER SUPPL Y (1) 36 V olt Wet Battery , 720 AH For machine to operate properly , vol[...]

AMERICAN-LINCOLN 1-15 SMART SPECIFICA TIONS INSTRUMENTS AND CONTROLS Main/Side Broom Switch Key Switch Headlight/T aillight Switch (option) Hour Meter Squeegee Switch Recovery High Light 3 Position Scrub Deck Switch Dust Control Switch (with certain models) Horn Button Solution Low Light Solution Control Knob ESP (Option) Hopper Up/Down Switch Filt[...]

1-16 AMERICAN-LINCOLN SMART SPECIFICA TIONS IP X3 MODEL MACHINE NAME DA TE / SERIAL NUMBER WEIGHT RA TED POWER MAX OPERA TING SLOPE L WA B R MACHINE DA T A[...]

AMERICAN-LINCOLN 1-17 SMART MACHINE PREP ARA TION Y our SMART battery machine has been shipped complete, but do not attempt to operate without reading the following instructions: UNP ACKING AND ASSEMBLING MACHINE The SMART is shipped on a pallet and held in place with wooden block to stop the machine from moving. 1) Remove wooden blocks holding mac[...]

1-18 AMERICAN-LINCOLN SMART MACHINE PREP ARA TION UNP ACKING BA TTERY The battery is shipped separately on a pallet wrapped in plastic as shown in figure 3. Remove the plastic and use a 2000 LB. (907KG) capacity lifting device to lower the battery into the battery compartment as shown in figure 4. USE A 2000 LB. (907 KG) LIFTING DEVICE TO INSTALL B[...]

AMERICAN-LINCOLN 1-19 SMART MACHINE PREP ARA TION BATTERY LEVER MACHINE POWER CONNECT OR BA TTERY POWER CONNECTOR CONNECTING BATTERY L OCK BATTERY IN PLACE WITH LEVER BA TTERY INST ALLA TION 1. Lift the machine front cover . 2. Rotate the battery lever to the right. 3. Lower the battery into place using a 2000 LB. (907 KG) capacity lifting device. [...]

1-20 AMERICAN-LINCOLN SMART CONTROLS 3 7 8 9 10 11 12 13 14 15 16 17 18 19 6 5 4 1 2 20 1. High recovery light. 2. Low solution light 3. Hopper open light. 4. Light switch. 5. ESP switch. 6. S pray V ac Wand switch. 7. Scrub brush switch. 8. Squeegee switch. 9. Main side broom switch. 1 0. Filter shaker/Dust control switch. 1 1. Hopper switch. 12 .[...]

AMERICAN-LINCOLN 1-21 SMART KEY SWITCH The keyed ignition switch is located on the ioperator’s console as shown in figure 10. The “OFF” position (O position) will shut off the machine. The IGN/ON position (I position) provides power to all machine systems and accessories. KEY SWITCH CONTROLS Figure 10 Figure 1 1 FORWARD REVERSE SWITCH FORW AR[...]

1-22 AMERICAN-LINCOLN SMART NOTE T o reengage, the key must be returned to the “OFF” position. HOUR METER The hour meter is located on the instrument panel as shown in figure 13. Tthe diplay will show the total hours the machine has been in operation. The meter is activated when the key switch is placed in the ignition position. The meter can b[...]

AMERICAN-LINCOLN 1-23 SMART CONTROLS Figure 14 LIGHT HEADLIGHT/T AILIGHT SWITCH (Optional) The light switch is located on the instrument panel as shown in figure 14. By pressing on the lower half of the switch the headlights and taillights will be activated. Pressing the upper half of the switch will turn off the lights. HOPPER INDICAT OR LIGHT HOP[...]

1-24 AMERICAN-LINCOLN SMART FILTER SHAKER DUST CONTROL ON DUST CONTROL OFF CONTROLS Figure 16 Figure 17 FIL TER SHAKER SWITCH (Only models with dust control) The filter shaker switch is located on the instrument panel as shown in figure 16. By pressing and holding in the upper half of the switch, it will activate the filter shaker motors for 20 to [...]

AMERICAN-LINCOLN 1-25 SMART SCRUB BRUSHES SQUEEGEE CONTROLS Figure 18 Figure 19 SCRUB BRUSH SWITCH The scrub brush switch is located on the left of the instrument panel as shown in figure 18. Pressing the top half of the switch raises the scrub deck and turns off the brushes. The middle switch position lowers the brushes to the normal down position[...]

1-26 AMERICAN-LINCOLN SMART LOW SOL UTION LIGHT HIGH RECOVERY LIGHT CONTROLS Figure 20 Figure 21 LOW SOLUTION LIGHT The low solution warning light is located on the instrument panel as shown in figure 20. The low solution warning light illuminates when the solution tank is empty , marking the end of the scrubbing cycle. HIGH RECOVERY LIGHT The high[...]

AMERICAN-LINCOLN 1-27 SMART HOPPER HOPPER LIFT SWITCH The hopper lift switch is located on the instrument panel as shown in figure 22. The switch controls the operation of the hopper lift system. T o raise the hopper for dumping, press and hold the lower half of the switch until the hopper reaches the desired height, then release. T o close the hop[...]

1-28 AMERICAN-LINCOLN SMART SPRAY V ACCUM ESP SWITCH (Optional) The ESP switch is located on the instrument panel as shown in figure 24. The ESP switch transfers water from the recovery tank through a filter and into the solution tank. When the switch is in the down position the pump will operate when the high recovery light is illuminated. Clean t[...]

AMERICAN-LINCOLN 1-29 SMART SIDE BROOM ADJUSTMENT KNOB MAIN BROOM ADJUSTMENT KNOB MAIN BROOM ADJUSTMENT The main broom adjustment knob for changing the sweep height to compensate for broom wear , is located in front of the machine to the right of the dust control filter as shown in figure 27. Turning the knob to the left (counterclockwise) will low[...]

1-30 AMERICAN-LINCOLN SMART CONTROLS Figure 28 SOLUTION FL OW KNOB SOLUTION FLOW KNOB The solution flow knob is located on the instrument panel as shown in figure 28. Turning the knob clockwise will increase the flow of solution and water . The farther the solution control knob is turned the heavier the flow of water and solution will be. Turning t[...]

AMERICAN-LINCOLN 1-31 SMART FOOT THRO TTLE FOOT THROTTLE The foot throttle is located to the right of the brake pedal on the floor of the operator’s compartment as shown in figure 30. This pedal controls the machine travel speed. Press the forward/reverse switch to chose the travel direction, and then press down on the foot throttle to move set t[...]

1-32 AMERICAN-LINCOLN SMART CONTROLS SEAT ADJUSTMENT LEVER SEA T POSITION ADJUSTMENT The seat position adjustment lever is located on the front of the seat to the left as seen in figure 34. The lever is spring loaded to the lock position. T o adjust the seat, push the lever to the left and move the seat to the desired position and then release the [...]

AMERICAN-LINCOLN 1-33 SMART OPERA TING INSTRUCTIONS NOTE Before starting the engine, perform the pre-start checklist.Before starting the engine, perform the pre-start checklist. PRE-ST ART CHECKLIST Check hydraulic fluid level. Check all systems for leaks. Check brakes and controls for proper operation. Check broom patterns. Check hydraulic fluid l[...]

1-34 AMERICAN-LINCOLN SMART OPERA TING INSTRUCTIONS TO ST ART MACHINE Turn key to “I” position. TO TRANSPORT MACHINE 1. Make sure the brushes and squeegees are in the up or raised position with all other controls in the off position. 2. Release the parking brake. 3. Push the forward/reverse switch to desired position (up for forward and down fo[...]

AMERICAN-LINCOLN 1-35 SMART REAR SQUEEGEE T O BEGIN THE CLEANING OPERA TION 1. Select the operating mode NORMAL = ESP 2. Lower brushes to the desired position. SCRUB DECK = NORMAL RANGE OR HEA VY 3. Place the squeegee switch in the lower position. SQUEEGEE BLADE = LOWER 4. Move solution control knob to the desired setting and begin operation. SCRUB[...]

1-36 AMERICAN-LINCOLN SMART SOLUTION T ANK RECOVERY T ANK STRAINER SCRUB BRUSH SQUEEGEE FLOOR CONT ACT SOLUTION CONTROL VA LV E SOLUTION CONTROL VA LV E THE NON-RECYCLING OR ST ANDARD SCRUBBING MODE During the scrubbing process, detergent solution water from the solution tank is fed to the solution line. There it is fed to the floor where three dis[...]

AMERICAN-LINCOLN 1-37 SMART SOLUTION TA N K RECOVERY T ANK SOLUTION CONTROL VA LV E SCRUB BRUSH SQUEEGEE FLOOR CONT ACT STRAINER SOLUTION PUMP STRAINER ESP OPERA TING MODE During the scrubbing process, filtered water from the solution tank is fed to the solution line, where it combines with detergent. This mixture is then fed to the floor where two[...]

1-38 AMERICAN-LINCOLN SMART SCRUBBING P A TH · Scrub in straight paths. Do not bump posts. Do not scrape the sides of the machine. · When the machine is in motion, do not push the directional/speed control pedal all the way forward. This is the same as starting in “high” and will put a strain on the motor and drive system. · Plan your sweepi[...]

AMERICAN-LINCOLN 1-39 SMART POST OPERA TION CHECKLIST Check Battery Condition and recharge, if necessary . 1. Check all flaps for wear , damage and adjustment. 2. Drain and clean recovery tank. 3. Clean recovery tank screen and float. 4. Check scrub brushes for wear or damage. 5. Check rear and side squeegee for wear , damage and adjustment. 6. Cle[...]

1-40 AMERICAN-LINCOLN SMART RECOVERY TANK HOSE RECOVERY TANK RECOVERY TANK HOSE RECOVERY TANK SCREEN DRAIN HOSE RECOVERY TANK CLEAN OUT DOOR KNOB DRAIN HOSE PLUG RECOVERY TANK CLEAN OUT DOOR OPEN When the draining operation is complete, open the recovery tank clean out door as shown in figure 49 and flush the recovery drain hose as shown in figure [...]

AMERICAN-LINCOLN 1-41 SMART OPERA TING INSTRUCTIONS DISK SCRUB BRUSHES DISK SCRUB BRUSH MAIN BROOM SIDE BROOM Fig. 50 Fig. 51 Fig. 52 Fig. 53 Inspect the disk scrub brushes and replace when the bristles are reduced to ¾ in length as shown in figure 50 and 51. T o order replacement brushes, see scrub brush options in this manual. Inspect the main a[...]

1-42 AMERICAN-LINCOLN SMART OPERA TING INSTRUCTIONS REAR SQUEEGEE TOP OR REAR SQUEEGEE BOTT OM OF REAR SQUEEGEE SIDE SQUEEGEE Fig. 54 Fig. 55 Fig. 56 Inspect the rear and side squeegee blades for wear . If the wiping edge becomes rounded, remove and reinstall so the unworn edge is now the wiping edge. This process can be repeated until all four edg[...]

AMERICAN-LINCOLN 1-43 SMART DUST CONTROL KNOB DUST CONTROL P ANEL FILTER Fig. 57 Fig. 58 DUST CONTROL KNOB The dust control knob is used to hold the dust control filter cover down as shown in figure 57. The dust control filter is located under the front cover and will need to be removed periodically for cleaning or replacement. Removal of the filte[...]

1-44 AMERICAN-LINCOLN SMART SERVICE CHART Check items for proper operation. If service is required, please contact an authorized American-Lincoln T echnology distributor . For best performance, replace worn part s with genuine American-Lincoln p arts. EVER Y eight (8) HOURS or DAIL Y check and clean/adjust if necessary: 1 Inspect panel filter for d[...]

AMERICAN-LINCOLN 1-45 SMART MAINTENANCE 3, 13, 14 1 1, 12, 25 5, 6 4, 8, 26, 27 5, 19 21, 24 7 9, 17 18 1, 20 6 16 15 16 5 22, 23 6 2[...]

1-46 AMERICAN-LINCOLN SMART MAINTENANCE For safety , read and follow the service precautions below . Know the hazards associated with the equipment you are working on to prevent personal injury or damage to equipment. For service assistance, consult your nearest American-Lincoln dealer . For best performance replace worn part s with genuine America[...]

AMERICAN-LINCOLN 1-47 SMART MAINTENANCE MACHINE POWER CONNECT OR BA TTERY POWER CONNECTOR BA TTERY CHARGING INSTRUCTIONS When the battery conditioning meter is illuminated with one red LED light, the battery needs to be recharged. T o prevent interruption of the cleaning cycle, charge the battery after using. 1. Lift the machine front cover . 2. Di[...]

1-48 AMERICAN-LINCOLN SMART BA TTERY REMOV AL When removing batteries 1. Lift the machine front cover to access battery compartment. 2. Unplug the battery power connector from the machine power connector . 3. Rotate the battery lever to the right. 4. Lift the battery out using a 2000 LB. (907 KG) capacity lifting device. BATTERY LEVER CONNECT A 200[...]

AMERICAN-LINCOLN 1-49 SMART MAINTENANCE BA TTER Y REMOV AL WITH THE BA TTER Y ROLLOUT OPTION When removing batteries 1. Lift the machine front cover to access battery compartment. 2. Unplug the battery power connector from the machine power connector . 3. Line up battery cart locator pins with slots in frame and lock in place. 4. Rotate the battery[...]

1-50 AMERICAN-LINCOLN SMART REPLACING SCRUB BRUSHES 1. Raise the scrub brush deck by pressing the “Scrub Brush” switch on the instrument panel. 2. Press the brush latches in to release the scrub brush. 3. Remove the old scrub brush. 4. Snap the new scrub brush into place. REPLACING P ADS ON A P AD DRIVER Install a new p ad when the old one is w[...]

AMERICAN-LINCOLN 1-51 SMART L OOSEN KNOB TOP OR REAR SQUEEGEE BOTT OM OF REAR SQUEEGEE REPLACING REAR SQUEEGEE The squeegee will require service when the inner edge of the blades become round with wear , impairing the wiping action or water pick up. 1. Loosen the four aluminum knobs. 2. Remove the squeegee tool and turn upside down to service the b[...]

1-52 AMERICAN-LINCOLN SMART DRAINING THE RECOVER Y T ANK Drive the machine to a draining area. Loosen the knobs on the recovery clean out door and pivot the door to the left as shown in figure 76. With the water hose flush out the bottom of the recovery tank clean out door to remove larger particles of debris. MAINTENANCE FLUSH OUT THE RECOVERY T A[...]

AMERICAN-LINCOLN 1-53 SMART MAINTENANCE MAIN BROOM MAIN BROOM T o prevent the broom from setting in one direction and to provide the maximum life of the broom it is recommended that the broom be turned end over end periodically . ADJUSTING THE MAIN BROOM HEIGHT The main broom adjustment knob for changing the sweep height to compensate for broom wea[...]

1-54 AMERICAN-LINCOLN SMART MAINTENANCE BROOM LIFT ARM KNOBS BROOM LIFT ARM WITH KNOBS REMOVED MAIN BROOM ACCESS DOOR Fig. 81 Fig. 82 Fig. 83 REPLACING THE MAIN BROOM The Main Broom should be replaced when the bristles become worn to less than 1 1/2”. The main broom is held in place by the right side broom door . This feature provides for easy re[...]

AMERICAN-LINCOLN 1-55 SMART SLIDE BROOM ONTO BROOM IDLER REMOVE BROOM LIFT ARM MAINTENANCE BROOM LIFT ARM BROOM IDLER BROOM IDLER Fig. 84 Fig. 85 Fig. 86 Fig. 87 Remove broom lift arm as shown in figure 84 and 85. Remove the main broom from the from the broom idler exposing the main broom compartment as shown in figure 86. Check and clean out the m[...]

1-56 AMERICAN-LINCOLN SMART SIDE BROOM ADJUSTMENT KNOB MAINTENANCE SIDE BROOM The side broom (Fig. 89) sweeping angle is not adjustable. However , the height of the side broom can be adjusted to compensate as the broom becomes worn from use. Always check and adjust the sweep pattern after changing the side broom. ADJUSTING THE SIDE BROOM HEIGHT Tur[...]

AMERICAN-LINCOLN 1-57 SMART MAINTENANCE Fig. 92 Fig. 93 HOPPER The hopper (Fig. 92) houses the debris compartment, the dust control filter and the removable dust baffle. For maximum performance and service life, keep the hopper clean and inspect the seals and flaps daily . Clean the hopper prior to parking the sweeper at the end of the day . A clea[...]

1-58 AMERICAN-LINCOLN SMART DUST FLAPS The dust flaps are very important to sweeping and dust control and are susceptible to damage and should be inspected daily and maintained in good condition. CHECKING THE DUST FLAPS The dust flaps are used on the wheel well, broom chamber and broom door . Inspect the flaps daily and replace any flap that shows [...]

AMERICAN-LINCOLN 1-59 SMART TROUBLESHOOTING PROBLEM PROBABLE CAUSE REMEDY Machine moves slowly or erratically Machine does not move Poor water pickup at squeegee W ater spills from squeegee Squeegee leaves wet spots Squeegee makes excessive noise 1. Battery charge low 2. Brakes dragging 3. Loose connection at foot pedal 4. Drive circuit overloaded [...]

1-60 AMERICAN-LINCOLN SMART TROUBLESHOOTING PROBLEM PROBABLE CAUSE REMEDY Poor scrubbing action W ater splashes from sides of scrub deck Poor sweeping Sweep does not function Poor dust control at main broom Hopper will not lift 1. Worn scrubbing brushes 2. Incorrect method of operation 3. Wrong cleaning agent or mixture 4. Poor solution distributio[...]