Omega Speaker Systems FPU5-MT-220 manual
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Buen manual de instrucciones
Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Omega Speaker Systems FPU5-MT-220. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Omega Speaker Systems FPU5-MT-220 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.
¿Qué es un manual de instrucciones?
El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Omega Speaker Systems FPU5-MT-220 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.
Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Omega Speaker Systems FPU5-MT-220, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.
Entonces, ¿qué debe contener el manual de instrucciones perfecto?
Sobre todo, un manual de instrucciones Omega Speaker Systems FPU5-MT-220 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Omega Speaker Systems FPU5-MT-220
- nombre de fabricante y año de fabricación del dispositivo Omega Speaker Systems FPU5-MT-220
- condiciones de uso, configuración y mantenimiento del dispositivo Omega Speaker Systems FPU5-MT-220
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas
¿Por qué no leemos los manuales de instrucciones?
Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Omega Speaker Systems FPU5-MT-220 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Omega Speaker Systems FPU5-MT-220 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Omega Speaker Systems en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Omega Speaker Systems FPU5-MT-220, como se suele hacer teniendo una versión en papel.
¿Por qué vale la pena leer los manuales de instrucciones?
Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Omega Speaker Systems FPU5-MT-220, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.
Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Omega Speaker Systems FPU5-MT-220. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.
Índice de manuales de instrucciones
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Página 1
www .omega.com e-mail: info@omega.com U ser ’ s Guide FPU 5 -M T - 1 10 , F P U 5 - M T - 2 2 0 OM EG AFL E X ® Per i s t a l t ic P u m p M o t o r Shop online at MADE IN[...]
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Servicing Nor th America: USA: One Omega Drive, P.O. Box 4047 ISO 9001 Certified Stamford CT 06907-0047 TEL: (203) 359-1660 FAX: (203) 359-7700 e-mail: info@omega.com Canada: 976 Bergar Laval (Quebec) H7L 5A1 TEL: (514) 856-6928 FAX: (514) 856-6886 e-mail: info@omega.ca For immediate technical or application assistance: USA and Canada: Sales Servic[...]
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Página 3
Remove the Packing List and verify that you have received all equipment, including the following (quantities in parentheses): FPU5-MT -1 10 or FPU5-MT -220 Peristaltic Pump Motor (1) Power Cord (1) Spare Fuse (1) Peristaltic Pump Quick Start Manual (Manual Number MQS2219) (1) Peristaltic Pump Motor Quick Start Manual (Manual Number MQS2299) (1) Ope[...]
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Page Unpacking Instructions ............................................................................ i Chapter 1 Introduction ....................................................................... 1-1 1.1 Description .................................................................................... 1-1 1.2 Features ..........................[...]
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Peristaltic Pump Motor iii TABLE OF CONTENTS Page 6.6 Other Pumping Options ........................................................... 6-21 6.6.1 Auxiliary Out (Remote Monitor) .............................................. 6-21 6.6.2 Auxiliary In (Remote Start/Stop) ............................................. 6-22 Chapter 7 T roubleshooting Gui[...]
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Peristaltic Pump Motor iv TABLE OF CONTENTS Notes[...]
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Index I I A Accessories ............................................ 10-1 Auxiliary In ........................................... 6-22 Auxiliary Out ....................................... 6-21 C Calibrating the Tubing .......................... 5-6 Calibration Accuracy ............................. 9-1 Creeping, Preventing .......................[...]
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Index I II Notes[...]
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Index I III[...]
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Intr oduction 1-1 1 1.1 Description The peristaltic pump motor offers micr oprocessor control and a digital display , and is designed to be fully compatible with our peristaltic pump. No mounting plate is needed, just two mounting screws. A 1 ⁄ 10 HP (75W) motor provides flow rates of up to 2280 mL/minute. A convenient membrane keypad lets you en[...]
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Introduction 1 1-2 Notes[...]
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Par ts of the Pump Motor 2-1 2 2.1 Front View Figure 2-1. Front View of the Pump Motor T able 2-1. Front View Item Description Function 1 ON/OFF Switch Toggles the unit’s power on and off 2D isplay Displays the pump messages; provides information while the pump is running 3M embrane Keypad Allows you to select pump functions 4 Rubber Feet Support[...]
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Página 13
Parts of the Pump Motor 2 2-2 2.2 Left Side V iew Figure 2-2. Left Side View of the Pump Motor T able 2-2. Left Side View Item Description Function 1 ON/OFF Switch Toggles the pump motor’s power on and off 5M ounting Holes Provides attachment sites for pump(s) 6 Top Alignment Pin Aligns the pump head during installation 7 Bottom Alignment Pin Ali[...]
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Página 14
2.3 Right Side V iew Figure 2-3. Right Side View of the Pump Motor T able 2-3. Right Side View Item Description Function 1 ON/OFF Switch Toggles the pump motor’s power on and off 5 Safety Cover Screws Secure safety cover to the motor - if safety cover is not in place, the exposed holes are the Mounting Holes 6 Top Alignment Pin Aligns the pump he[...]
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Página 15
2.4 Membrane Keypad and Display Figure 2-4. Membrane Keypad and Display T able 2-4. Membrane Keypad Detail Item Description Function 2D isplay Shows pump messages; provides quantitative information while the pump is running 14 Left Pump Icon Side view of a pump(s); associated with two green LEDs 15 Green LEDs for left pump Indicate left-mounted pum[...]
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Página 16
T able 2-4. Membrane Keypad Details (cont’d) Item Description Function 21 FLOW RATE key Initiates the FLOW RATE Mode of pumping and displays the FLOW RATE setting of the pump motor; displays the actual fluid flow rate, as it occurs in time 22 TUBE ID key Selects the inner diameter of a tube 23 TIME key Initiates the TIME Mode of pumping and displ[...]
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T able 2-5. UP and DOWN ARROW Keys Scrolling Limits If you last pressed the: The ARROW Keys Will Scroll Through: RPM key RPM settings from 10 RPM to 600 RPM TIME key SECONDS (from 0 to 59), MINUTES (from 0 to 59), and HOURS (from 0 to 12); for overall TIME settings from 00:00:00 to 12:59:59 FLOW RATE key FLOW RATE settings that depend on the tube s[...]
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T able 2-6. Rear View (cont’d) Item Description Function 33 Auxiliary OUT Terminals Allow remote monitoring of the motor’s start or stop status 34 LANGUAGE Button Changes the language of the pump messages in the display window 35 SMP Type K Thermocouple Allows the user to connect a Type K Connector thermocouple probe and measure a fluid’s tem[...]
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Parts of the Pump Motor 2 2-8 Notes[...]
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Getting Star ted 3-1 3 3.1 Attaching the Pump 3.1.1 Introduction There ar e five possible mounting configurations for using the peristaltic pump motor . T able 3-1 describes these mounting configurations. T able 3-1. Pump Motor Mounting Configurations Number of Pumps on Number of Pumps on Reference Section Left Side Right Side 10 3.1.2 01 3.1.2 20 [...]
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Getting Started 3 3-2 3.1.2 Attaching a Single Pump Directly to the Motor Perform ALL of the steps in Chapter 3 before turning the motor on. Refer to Figures 3-1 thr ough 3-4. Figure 3-1. Pump in Closed Position Figure 3-2. Aligning the Rotor Shaft Figure 3-3. Pump in Closed Position Figure 3-4. Aligning the Rotor Shaft 1. Remove the safety cover i[...]
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Página 22
5. Refer to Figure 3-4. With the pump and motor aligned, insert the mounting screws through the mounting holes in the pump, until they make contact with the threaded mounting holes in the face of the motor . 6. Tighten the screws fully with a 9/64 (M3.5) allen wrench. 3.1.3 Stacking T wo Pumps on One Side of the Motor Perform ALL of the steps in Ch[...]
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3.2 Selecting T ubing Select a tubing material and size that is right for your application (the fluid and flow rate that you are pumping). T able 9-2 in Chapter 9, shows the average flow rates for different size tubing. Normalized flow rates (mL per revolution) vary significantly , based on motor speed, tubing materials, viscosity , and mechanical [...]
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Figure 3-11. Closing the Stator Figure 3-12. Adjusting the Clamp Screw 1. Refer to Figure 3-8 and Figure 3-9. Snap open the Stator by pushing the spring-loaded area of the Latch. Remove any old tubing from the pump, if necessar y . 2. Refer to Figure 3-8 and Figure 3-10. Loop the T ubing over the rollers. This is easy to do even for stacked pumps. [...]
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Getting Started 3 3-6 Notes[...]
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Tu rning on the Power 4-1 4 4.1 Introduction to the T wo Display Modes The pump motor has two modes of operation defined by whether or not the motor is running. Refer to T able 4-1. These two modes are known as the STOPPED Display Mode and the RUNNING Display Mode . T able 4-1. STOPPED vs. RUNNING Display Modes Condition Status During Status During[...]
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Turning on the Power 4 4-2 3. T urn on the unit’ s power . Y ou are now in the STOPPED Display Mode (refer to Figure 4-1). The motor and the pump(s) are stopped. The display flashes, indicating that the pump motor is waiting for you to do something. The non- flashing, green LEDs indicate the tubing inlets (refer to Section 5.2), but fluid is not [...]
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Operating the Pump Motor in the STOPPED Display Mode 5-1 5 5.1 Displaying Pump Messages in Five Different Languages The LANGUAGE button , located toward the bottom on the back of the pump motor , changes the language of the pump messages. 1. T o display pump messages in another language, press the LANGUAGE button . The language of the pump messages[...]
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T able 5-1. Pump Messages English French Spanish German Italian CAL OVERFLOW DÉPASSEM-ÉTALON! EXCES. CAL.! KAL ÜE BERLAUF! ECCEDENZA CALIB CALIBRATED! ÉTALONNE! CALIBRADO! KALIBRIERT! CALIBRATO Calibration FAIL ÉCHEC d’étalon FALLA Cal. KalibrierFEHLER Calib. FALLITA Dispensing... Remplissage... Bombeando... Pumpe läuft... Erogaz. in corso[...]
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5.2 Defining the Direction of Pumping The INLET SELECT key , left and right pump icons, and green LEDs define the direction of pumping by specifying the tubing inlets and outlets. 1. Refer to Figure 5-1. 2. T o determine the direction of pumping, look at the left and right pump icons and green LEDs. Only one of each pair of LEDs is lit. The lit LED[...]
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Figure 5-1. Defining the Direction of Pumping 3. T o change the direction of pumping, press the INLET SELECT key . The lit, green LEDs change positions. Fluid flows in the opposite direction. 4. T o change back to the original direction of pumping, simply press the INLET SELECT key again. 5.3 Selecting the T ubing Inner Diameter The TUBE ID , and U[...]
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1. Press the TUBE ID key . The display shows the last TUBE ID setting used, in inches or millimeters. T able 5-2 lists all the pre-programmed tubing inner diameters. 2. Use the UP and DOWN ARROW keys to enter a TUBE ID on the display . Once you start the pump motor , after selecting a mode (refer to Chapter 6), the pump will dispense fluid at a flo[...]
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5.4 Priming the T ubing Pressing the PRIME key causes the tubing to fill with fluid. 1. T o prime the tubing, press and hold down the PRIME key . As long as you hold down the PRIME key , fluid flows in the tubing, and the display shows “Priming...”. 2. T o stop priming a tube, simply release the PRIME key . The pump motor stops running, and flu[...]
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Since tubes of differ ent materials, sizes, ages, and durometers produce dif ferent flow rates, the CALIBRA TE key allows you to calibrate each piece of tubing you use. Calibration accuracy data is shown in T able 9-1 in Chapter 9. Once the tubing is calibrated, you no longer need to be concerned about flow rate variances outlines in T able 9-3. Al[...]
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10. After you have finished dispensing, press the ST ART/STOP key to stop the pump motor . Then measure the dispensed fluid’ s volume using your calibrated beaker . 11. When you have determined the volume of the dispensed fluid, use the UP and DOWN ARROW keys to enter this volume on the display . 12. Once the display shows the correct volume of f[...]
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Página 36
5.6 Measuring the T emperature of a Fluid The TEMP key displays the temperature of the fluid, as measur ed via an optional T ype K thermocouple probe. The pump motor is equipped with an SMP T ype K female thermocouple jack, located near the bottom on the back of the pump motor . 1. T o measure the temperature of the fluid, plug one end of an option[...]
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Operating the Pump Motor in the STOPPED Display Mode 5 5-10 xxx mL/min FLOW RA TE ACTION Displays current FLOW RA TE setting Display shows Using the UP ARROW key ( ) will cause the FLOW RATE value to scroll up to the maximum FLOW RATE determined by TUBE ID then scrolls over to the minimum FLOW RATE. Using the DOWN ARROW key ( ) will cause t[...]
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Operating the Pump Motor in the RUNNING Display Mode 6-1 6 6.1 The RPM Mode Figure 6-1 shows the overall block diagram of the RPM Mode in the RUNNING Display Mode . Figure 6-1. Block Diagram: Pumping in the RPM Mode In the RPM Mode , you pump fluid at a certain motor speed, without setting the amount of time you pump or the volume you dispense. The[...]
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5. Use the UP and DOWN ARROW keys to enter the RPM setting you desire. Figure 6-2 shows the range of the RPM numbers you can work with. Figure 6-2. RPM Range 5. Once the display shows the RPM setting you desire, press the ST AR T/STOP key . As the fluid begins to dispense, the non-flashing display shows the actual RPM value of the pump. For details[...]
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6-3 T able 6-1 RPM MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE xxx rpm Pump motor’s power NOTE: if you turn off the pump motor’s power, the pump stops running. To continue pumping, turn on the unit’s power. The display returns to the STOPPED Display Mode and shows the current RPM setting. The accumulated time of pumping and volume dis[...]
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6-4 T able 6-1 (cont’d) RPM MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE FLOW RA TE xxx mL/min or xxx Liter/min Displays actual FLOW RATE Press the FLOW RATE key . The display flashes the fluid flow rate calculated for the RPM setting previously selected (xxx mL/min or xxx L/min). TOTAL VOLUME TUBE ID xxx mL or xxx Liters Displays current [...]
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6.2 The FLOW RA TE Mode Figure 6-3 shows the overall block diagram of the FLOW RA TE Mode in the RUNNING Display Mode . Figure 6-3. Block Diagram: Pumping in the FLOW RATE Mode In the FLOW RA TE Mode , you pump fluid at a certain flow rate, without setting the amount of time you pump or the amount of fluid you dispense. The pump motor measures the [...]
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5. Use the UP and DOWN ARROW keys to enter the FLOW RA TE setting you desire. Figure 6-4 shows the ranges allowed for the various tubing sizes. Figure 6-4. FLOW RATE Ranges Range (3/16” tube ID) 19 mL/min 20 mL/min . 499 mL/min 500 mL/min . 1 139 mL/min 1 140 mL/min Range (3/16” tube ID) 1 140 mL/min 1 139 mL/min . 500 mL/min 499 mL/min[...]
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Figure 6-4. FLOW RATE Ranges (cont’d) Range (4.0 mm tube ID) 15 mL/min 16 mL/min . 399 mL/min 400 mL/min . 856 mL/min 857 mL/min Range (4.0 mm tube ID) 857 mL/min 856 mL/min . 400 mL/min 399 mL/min . 16 mL/min 15 mL/min Range (5.0 mm tube ID) 21 mL/min 22 mL/min . 599 mL/min 600 mL/min . 1256 mL/min 1257 mL/min Range (5.0 mm tube ID) [...]
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Página 45
Figure 6-4. FLOW RATE Ranges (cont’d) 6. Once the display shows the FLOW RA TE setting you desire, press the ST ART/STOP key . As the fluid begins to dispense, the non-flashing display shows the calculated fluid flow rate. Refer to Section 6.5 to learn about how to prevent tubing from moving through the pump. 7. T o stop pumping in the FLOW RA TE[...]
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6-9 T able 6-2 FLOW RA TE MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE XXX mL/min or XXX L/min Pump motor’s power NOTE: if you turn off the pump motor’s power, the pump stops running. To continue pumping, turn on the unit’s power. The display returns to the STOPPED Display Mode and shows the current FLOW RATE setting. The accumulated t[...]
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Página 47
6-10 T able 6-2 (cont’d) FLOW RA TE MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE TIME FLOW RA TE xx:xx:xx Displays cumulative TIME since start Press the TIME key . The display flashes the time that the pump has been running (xx:xx:xx). xxx mL/min or xxx L/min Displays current FLOW RATE setting 1. Press the FLOW RATE key . The display flash[...]
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6.3 The TIME Mode Figure 6-5 shows the overall block diagram of the TIME Mode in the RUNNING Display Mode . Figure 6-5. Block Diagram: Pumping in the TIME Mode In the TIME Mode , you pump fluid at a certain motor speed or flow rate, for a particular amount of time. The pump motor uses the RPM or FLOW RA TE setting. It measures the volume of fluid d[...]
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4. When the display flashes the RPM or FLOW RA TE setting you desire, press the TIME key . The display shows the current TIME setting (xx:xx:xx) with either the HOURS, MINUTES, or SECONDS flashing. 5. T o change the HOURS setting, press the TIME key repeatedly , until the HOURS flash. Use the UP and DOWN ARROW keys to enter the HOURS setting you de[...]
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7. T o change the SECONDS setting, press the TIME key repeatedly , until the SECONDS flash. Use the UP and DOWN ARROW keys to enter the SECONDS setting you desire. 8. Once the display shows the TIME setting you desire, press the ST AR T/STOP key . As the fluid begins to dispense, the non-flashing display shows the actual time that the pump has been[...]
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6-14 T able 6-3 TIME MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE xx:xx:xx Pump motor’s power NOTE: if you turn off the pump motor’s power, the pump stops running. To continue pumping, turn on the unit’s power. The display returns to the STOPPED Display Mode and shows the time elapsed during pumping. Then press the START/STOP key . ON/[...]
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6-15 T able 6-3 (cont’d) TIME MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE TIME xx:xx:xx Displays current TIME setting 1. Press the TIME key . The display flashes the TIME setting you selected just before starting the pump. 2. Use the UP and DOWN ARROW keys to enter the TIME setting you desire. As you use the UP and DOWN ARROW keys , the d[...]
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6.4 The TOT AL VOLUME Mode Figure 6-7 shows the overall block diagram of the TOT AL VOLUME Mode in the RUNNING Display Mode . Figure 6-7. Block Diagram: Pumping in the TOTAL VOLUME Mode In the TOT AL VOLUME Mode , you pump a specific quantity of fluid at a certain motor speed or flow rate. The pump motor uses the RPM or FLOW RA TE setting. It measu[...]
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Operating the Pump Motor in the RUNNING Display Mode 6 6-17 6.4.1 Pumping in the TOT AL VOLUME Mode To pump fluid in the TOT AL VOLUME Mode , do the following: 1. Set up the pump motor for pumping, according to Chapter 3. 2. T oggle the ON/OFF switch to turn on the unit’ s power . The display is in the STOPPED Display Mode . Refer to Figure 6-7. [...]
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6. Once the display shows the TOT AL VOLUME setting you desire, press the ST ART/STOP key . As the fluid begins to dispense, the non-flashing display shows the calculated volume of dispensed fluid, as it occurs in time. In the TOTAL VOLUME Mode , the pump stops running after it dispenses the TOTAL VOLUME requested. To stop pumping before that time,[...]
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6-19 T able 6-4 T OT AL VOLUME MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE xxx mL or xxx Liters Pump motor’s power NOTE: if you turn off the pump motor’s power, the pump stops running. To continue pumping, turn on the unit’s power. The display returns to the STOPPED Display Mode and shows the volume of fluid dispensed during pumping. [...]
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6-20 T able 6-4 (cont’d) T OT AL VOLUME MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE FLOW RA TE TOTAL VOLUME xxx mL/min or xxx L/min Displays actual FLOW RATE Press the FLOW RATE key . The display flashes the calculated fluid flow rate (xxx mL/min or xxx L/min). xxx mL or xxx Liters Displays current TOTAL VOLUME setting 1. Press the TOTAL [...]
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6.5 Preventing T ubing from Moving During Pump Operation Once you start the pump, you may need to adjust the Clamp Screw slightly , to prevent the tube fr om creeping (moving) through the pump. Cr eeping tends to occur on tubing of larger sizes and tubing made fr om low friction materials (for example, Santoprene). Use the following pr ocedure to e[...]
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Figure 6-10. Schematic of Auxiliary Out Circuit 1. Connect the circuit shown to the Auxiliar y Out terminals with the motor stopped. 2. Press the ST ART/STOP key . The motor starts, and the LED in the circuit goes off. 3. Press the ST ART/STOP key . The motor stops, and the LED in the circuit lights up. 6.6.2 Auxiliary In (Remote Star t/Stop) The A[...]
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Tr oubleshooting Guide 7-1 7 7.1 Display Error Messages Error Message Problem Solution CAL OVERFLOW! While calibrating, you 1. Repeatedly press the have allowed the motor CALIBRATE key until to run at a high RPM the message “Prime or setting for a very long START?” appears. time, or you have entered a total volume that would result in an inappr[...]
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Error Message Problem Solution Illegal Op Code 3. If the line voltage is (continued) inappropriate for the pump motor, move it to another line voltage source. B B There may be significant Check the pumping environment for electrical noise affecting devices that could be creating the pump motor. electrical noise. If possible, shut off these devices [...]
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Error Message Problem Solution Locked Rotor? B B (continued) There may be an internal problem. For internal problems, call Customer Service. Lost PHASE SYNC! There may be an internal problem. 1. Turn the unit’s power off and on, adjust the settings, and attempt to resume pumping. 2. If the problem persists, call Customer Service. Must SET RPM! A [...]
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Error Message Problem Solution Must STOP first! You have attempted to calibrate 1. Press the START/STOP key or change the direction of to stop the pump. Verify pumping while the pump that the display is in the is running. STOPPED Display Mode . 2. For information on how to change the direction of pumping, refer to Section 5.2. not applicable You ha[...]
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Error Message Problem Solution OVERCURRENT! 6. Make sure the tubing is not caught on the bottom roller. Reposition the roller slightly and reload the tubing, if necessary. 7. Make sure no part of the tubing is being constricted by a clamp. Loosen clamps if necessary. 8. Turn the unit’s power off and on, adjust the settings, and attempt to resume [...]
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Error Message Problem Solution Short Circuit? The motor should have stopped, 1. Turn the unit’s power off and but instead, it is still running. on, adjust the settings, and attempt to resume pumping. 2. If the problem persists, call Customer Service. >10,000 Liters!!! Your pumping has exceeded the 1. If you need to keep track maximum volume of[...]
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Error Message Problem Solution Watchdog Failure! A A The pump motor’s software was Turn the unit’s power off and on, unable to track whatever the adjust the settings, and attempt to pump was in the process of resume pumping. doing. B B The line voltage may be bad. 1. Use a multimeter to measure the line voltage used by the pump motor. 2. Compar[...]
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7.2 Other Pumping Problems Problem Solution 1. Make sure the line cord is plugged into an active wall socket. 2. Check to see if the fuse is blown. Replace if necessary. Refer to Chapter 9 for fuse ratings and chapter 8 for instructions on how to replace it. 3. Turn the unit’s power off and on, adjust the settings, and attempt to resume pumping. [...]
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Problem Solution No flow out of the tube outlet D (cont’d) If the previous solutions do not help your situation, there may be a problem with the way the tubing is loaded in the pump(s). 1. Observe how the tubing is loaded in the pump(s) and, if necessary, reload it. 2. Make sure the tubing has no holes or cracks. Replace with new tubing, or move [...]
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Problem Solution Motor will not turn 1. The tubing may be causing a jam. Observe how the tubing is loaded (OVERCURRENT condition) in the pump(s) and, if necessary, reload it. 2. Detach the pump(s) and check for a mechanical jam. Substitute another pump, if necessary. 3. Check to see if the fuse is blown. Replace if necessary. Refer to Chapter 9 for[...]
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Troubleshooting Guide 7 7-11 Notes[...]
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T echnical Details 8-1 8 8.1 Theor y of Operation The pump motor consists of an electric motor and a pulley assembly controlled by a micropr ocessor and circuit board. Driven by ac power , the motor produces a torque which drives the pulley assembly . The pulley assembly reduces the motor output speed and drives the pump. All of the pump motor ’s[...]
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Technical Details 8 8-2 Notes[...]
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Specifications 9-1 9 Maximum Fluid Back Pressure: 20 PSI Max Suction Lift: 20 feet of H 2 O (6.1 meters of H 2 O) Temperature Range (Fluid): -50°F to 300°F (-46°C to -149°C) Flow Rate: 1 to 2280 mL/min Motor: Reversible, 75 W ( 1 ⁄ 10 HP), 90 Vdc (10 to 600 rpm) Display: 16 character dot matrix LCD, 9 mm ( 3 ⁄ 8 ") high characters Powe[...]
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Flow rate tests were done with 20°C water at 0 PSI back pr essure. T able 9-2. A verage Flow Rates T ubing W all T ubing Size mL per Minimum Flow Maximum Flow Thickness Inner Diameter Revolution Rate at 600 RPM Rate at 600 RPM (mL/Minute) (mL/Minute) 1 ⁄ 16 " 1 ⁄ 32 " 0.05 1 30 1 ⁄ 16 " 1 ⁄ 16 " 0.22 3 132 1 ⁄ 16 &quo[...]
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T ubing operating life tests are done at 600 RPM, with 20°C water , 0 PSI back pressure until the tubing breaks. Average tubing life hours are shown. However , tubing life varies considerably depending on tubing formulation, tubing back pressure, and fluid pumped. T ubing should be inspected periodically for wear . T able 9-4. A verage T ubing Lif[...]
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T able 9-5. T ubing Size vs Min. Motor Speed Required for Priming * T ubing Size - ID Minimum Motor Speed (RPM) 1 ⁄ 32 " 300 1 ⁄ 16 " 250 1 ⁄ 8 " 100 3 ⁄ 16 "5 0 1 ⁄ 4 "5 0 5 ⁄ 16 "5 0 1mm 300 2mm 250 3mm 100 4mm 50 5mm 50 6mm 50 7mm 50 8mm 50 (* Tests are done using 20°C water, 0 psi back pressure) Specif[...]
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T able 9-6. A verage Flow Rates For Viscous Liquids T ubing W all T ubing Size Liquid Thickness Inner Diameter mL Per Revolution Viscosity Mineral Oil 1 ⁄ 16 " 1 ⁄ 32 "0 400 cps Mineral Oil 1 ⁄ 16 " 1 ⁄ 16 "0 . 005 400 cps Mineral Oil 1 ⁄ 16 " 1 ⁄ 8 " 0.04 400 cps Mineral Oil 1 ⁄ 16 " 3 ⁄ 16 "[...]
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Specifications 9 9-6 Notes[...]
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Spare Par ts and Accessories 10-1 10 The pump motor is equipped with a protective cover , which can be attached to whichever pump mounting site is not being used for pumping. Simply place the cover over the mounting site to avoid catching fingers or clothing in the groove of the motor shaft. Attach it with the two mounting screws pr ovided. T able [...]
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T able 10-2. Accessories (cont’d) Part Number * T ubing T ype Size Durometer (OD x ID) (Shore Hardness) RECOMMENDED TUBING TYPES AND SIZES TYVY Series Vinyl 3 ⁄ 16 x 1 ⁄ 16 68 TYVY Series Vinyl 1 ⁄ 4 x 1 ⁄ 8 68 TYVY Series Vinyl 5 ⁄ 32 x 1 ⁄ 32 68 TYVY Series Vinyl 5 ⁄ 16 x 3 ⁄ 16 68 TYVY Series Vinyl 3 ⁄ 8 x 1 ⁄ 4 68 TYVY Ser[...]
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Yo u can use optional Peristaltic Pumps (Part Number FPU500) with the motor . Figure 10-1 shows a pump. Y ou can attach one pump to each side of the motor or two pumps to either side. Contact Sales for more information about the pumps. Figure 10-1. Peristatic Pump Spare Parts and Accessories 10 10-3[...]
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Spare Parts and Accessories 10 10-4 Notes[...]
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W ARRANTY / DISCLAIMER OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 25 months from date of purchase. OMEGA ’ s W ARRANTY adds an additional one (1) month grace period to the normal two (2) year product warranty to cover handling and shipping time. This ensures that OMEGA ’ s custo[...]