Panasonic UJ30 manual

User’s Manu al LED UV Curing Sy stem Aicure SPOT Type UJ30/35 Series 2011.9 ｜ panasonic-ele ctric-works.net/sunx ARCT1F51 0E-2[...]

LED produ ct safety precautio ns ii LED Product Classificati on The light source of the LED head connected to this product i s classified as 3B und er the JIS C6802 “Saf ety of l aser products.” Max output: 78 0mW Wavel ength: 365±5 nm Class 3B L ED Product JIS C6802: 2005 Max output: 94 0mW Wavel ength: 385±5 nm Class 3B L ED Product JIS C68[...]

LED produ ct safety precautio ns iii Laser products Preventive safety measures for users (summ ary) [from JIS “Safety of laser products”] Classification Required item / Article Class 1 Clas s 1M Class 2 Class 2M Class 3R Class 3B Clas s 4 Laser safety manager 10.1 Not necessary , but it is recomm ended that o ne be appointed in t he case of ap [...]

LED produ ct safety precautio ns iv Safety fea tures This product is equipped with the following safety features, based on JIS C6802 “Safety of laser products.” ■ Remote interlock UV irradiation can be stopped by opening the INPUT terminal “INTERLOCK (11)” on the rear of the controller. It is shorted with a shorting bar as a factory defau[...]

LED produ ct safety precautio ns v Label s The LED irradiation warning labels (sho wn below specified by JIS C6802) shown below are attached to the LED heads before this product is shipped from the factory. Warning labels in Chinese th at comply with GB standards and those in English that comply with IEC/EN standard s are also included. ■ Warning[...]

Safety precautio ns vi The pu rpose of th e follo wing cau tion indications is to ensure the safe and correct use of this product, in order to protect users from injury and prevent property damage. The caution indications to prevent possible human injury and propert y damage caused by incorrect use are classified by “DANGER” and “WARNING” d[...]

Precautions f or use vii ■ General precaut ions ・ Never connect an y LED head, con nection cable, AC adap ter, or UV sensor to the main unit, other than those d esignated by Panasonic. Oth erwise, any failure, loss, or damage that may occur wil l not be covered un der warranty. ・ Never try to disass emble or modif y the product, or to alter i[...]

Precautions f or use viii ■ Setup ・ Check that the rubber feet of the produ ct are always horizontally level. Never inclin e the product, or position it on its side, or upside do wn. Otherwise, overheating ma y occur, resulting in f ailure and damage. ・ Never place anything on top or below the product, or obstru ct the ventilation openings in[...]

Precautions f or use ix ・ SELL ER SPECIFICALL Y DISCLAI MS ALL IMPLIED WA RRANTIES OF MERCHANT ABILITY AN D/OR FITNESS F OR A PARTICUL AR USE OR PURPOSE, AS WELL AS LI ABILITY FOR I NCIDENTAL , SPECIAL, I NDIRECT, CONSEQUEN TIAL OR OT HER DAMAGES R ELATING TO T HE PRODUCT. Product EOL (“end of life”) ・ Please understan d that product ion of[...]

x Contents 1 Fe atures of the ANU J 3000/3500 ....... ........ ......... ........ 1 2 Pro duct com ponents.................................................... 3 3 Par ts names a nd fun ctions ........................................... 4 4 I nstallatio n .................................................................. 6 4.1 I nstallatio n condi t[...]

1 Features of the ANUJ 300 0/350 0 1 The ANUJ 3000/3500 is an UV curing d evice that quickly hardens UV resins (inks, adhesives, and coatings) via irradiation with UV light from an LED light source. The focu sed app lication of UV radiation to UV resins coated on minute surfaces (2 t o 3 mm dia.) such as the lenses of CD, MD, and DVD players, an d [...]

Features of the AN UJ 300 0/3500 2 The ■ Universal des ign for ea sy operatio n Easy o peration has been achieved by the p roduct’ s universal design, including the large-sized colo r LED display with a high level of visibility and the operation switches located at op timal locations. After connectin g th e head, UV irradiation can be started s[...]

2 Part names and f unction s 3 Controller AC adapter 100 V (AC) power cable for use in Japan onl y Instruction Manual Optional parts (so ld separately) LED head Standard lens Connection cable x1[...]

3 Part names and f unction s 4 Front of the contro ller UV sensor (option) Rear of the controller AC adapter DC output indicator LED[...]

Part na mes and function s 5 Description Function Remark (1) EMISSI ON switch UV is irradiated and stopped by selected irradiating CH head. Red lamp is turned on during UV irradiation. (2) READY indicator Indicates that UV irradiation is enabled (re ady to start). (3) CH1-CH4 operation switch Selects the L ED head channels for irradiation . (4) CH1[...]

6 4 Installation Install and set up the product according to the following conditions. 4.1 Installation conditions 1) Ambient temp.: Controller: 0 to +35 °C Head: +5° to +35°C 2) Relative humidity: 30 to 85% (at 25°C, no condensation) 3) When setting up the controller, make sure that its rubber feet ar e horizontally level. 4) To prevent damage[...]

Installation 7 A NU J 6 4 2 8 A NU J 6 4 2 8 A NU J 6 4 2 8 A NU J 6 4 2 8 ( φ8mm) 0 50 0 1,00 0 1,50 0 2,00 0 2,50 0 3,00 0 3,50 0 4,00 0 -5 - 4 -3 - 2 -1 0 1 2 3 4 5 照射範囲 （mm ） ＵＶ強度 （mW/c m 2 ） WD=10 WD=15 WD=20 WD=25 WD=30 WD=40 WD=50 4 . 2 G e n e r a l g u i d e l i n e s fo r i r r a d i a t i o n d is t a n c e a n d[...]

Installation 8 Cylindrical lens data (typical characteristics) ■ Rod lens data (typical characteristics) ■ Side-view lens data (ty pical charac teristics) Side-view lens ＡＮＵＪ６４７５Ｓ 長手方向 幅方向 0 200 400 600 800 1,000 1,200 1,400 1,600 1,800 2,000 -4 -3 -2 -1 0 1 2 3 4 照射範囲（ｍｍ） Ｕ Ｖ 強 度 （ｍ?[...]

9 5 Getting started After connecting the necessary cords, lastly plug in the power cord. This section describes the steps up to turning on the power . 5.1 Hooking up the connection cable Plug the connection cable (for the LED head) into its connection port. Plug the female side of the connection cable into the ma in unit. P lugging in the wrong sid[...]

Getting started 10 Rear panel <Proced ure> 1. Plug in the co nnection cabl e. 2. Connect the LE D head to th e connection cable. 3. Remove the p rotective cap from the LED head . Set the LED jig in place. <Reference> Heat dissipation device (aluminium) (A metal fixture attached to the head) If the LED head is n ot fixed to a jig, th e L[...]

Getting started 1 1 5.3 Connecting the external contr ol signals The external con trol connectors on the b ack of the con troller (two blo cks of 12 pins) are removable. External control connectors (12 pin × 2) MINI COMBICON Plug 12P (Phoenix Contact M C 1.5/12-ST-3.5) (Osada OS-85-12P) Compatible wire (stranded) Tightening torque: 0.22 Nm to 0.25[...]

Getting started 12 5 . 4 C o n n e c t i n g t h e A C a da p t e r P l ug t h e c o n n e c t o r o f t h e s u p p li e d A C a da p t e r i n t o t h e A C a da p t e r c o n n e c t o r o n t h e r e a r p a n e l . T o e n s u r e t ha t t h e c on t r o l l e r i s c o m pl e t e l y d i s c o n n e c t e d f r om t h e p o w e r s u p p l y [...]

13 6 Operation modes 6 . 1 O p e r a t i o n m od e ( d e f a u l t m o d e w h e n po w e r i s t ur n e d o n) ■ Status check Displays in Operation mode Display Descriptions EMISSION switch. Pressing it will start irradiation. Stay s on during irradiation. READY Indicates that irradiation is ready to start. Stay s on while irradiation is ready [...]

Operation modes 14 ■ How to operate the controller 1) Setting irradiation conditions Setting the irradiation intensity and irradi ation time se parately for e ach of CH1 to CH4.  The The The The displayed displayed displayed displayed values values values values appl y apply apply apply to to to to th e the the the flashing flashing flashing f[...]

Operation modes 15 3) Continuous irradiation Irradiation using the EMISSION switch of the contro ller  The The The The displayed displayed displayed displayed values values values values appl y apply apply apply to to to to th e the the the flashing flashing flashing flashing channel. channel. channel. channel. (1) Starting irradiation 1. Select[...]

Operation modes 16 5) Display of head management information [Head temperature (°C or °F)] 1. With the display showing irradiation informat ion, press the MODE sw itch. 2. The head temperat ure is displaye d. * Fahrenheit values include a “.” (decimal po int). 3. Press t he CH switch to sw itch to other channels. [Display of head lifetime inf[...]

Operation modes 17 6 . 2 U V m e a s u r e m e n t a n d A u t o t u n i ng m o d e It is possible to make UV measureme nts and Auto tunings. * To use this mode it i s necessary to have a compatible UV sensor (o ption). ■ Operation 1) Measuring UV intensity (1) Connecting a UV sensor 1. While in oper ation mode, press the U V CHK switch. 2 . The [...]

Operation modes 18 2) Auto tuning (1) Switching to calibration mode 1. While in oper ation mode, press the U V CHK switch. 2. The intensity setting value (green) and inte nsity measureme nt value value (re d) are displayed. 3. Se lect the CH for UV intens ity measurement. 4. W hile the intensity setting value (green) and intensity measurement value[...]

Operation modes 19 6 . 3 D e fa u l t s e t t in g s m o d e This mode is used for the units (°C/°F) for head temperature readings, for switching betwee n READY/BUSY signal, and for setting the buzzer ON/OFF. * The default values are Celsius (°C) for temperature display, BUSY, and buzzer ON. [Default settings mode] 1. While pressing do wn the MO[...]

Operation modes 20 6 . 4 T i m i n g c h a r t 1) Batch irradiation: Heads selected (*1) with CH1 through 4 operatio n button in front of the controller are processed in batch irradiation mode. ・ Preparation of batch irradi ation: READY A ll is ON (*2) . ・ Batch irradiation start: Press EMISS ION button in front of th e controller or turn on ST[...]

Operation modes 21 ② Continuous (Con) batch irradiation[...]

Operation modes 22 2) Individual irradiation When ST AR T 1~4 input on the back side of the co ntroller is turned on, individual CH is irradiated. ・ Preparation of individual ir radiation: READY 1~4 applicable to each CH is ON *2) ・ Individu al start: T urn on ST AR T 1~4 input signals on the backside of the controller . ・ Batch stop: Press E[...]

Operation modes 23 *1) It is not possible to select a particular channel unless it has an LED head connected to it. *2) Conditions under which the signals below are set to ON. - READY ALL: ON when CHs are selected on the front p anel of the controller, and all selected channels are ready *3) for irradiation. - READY1-4: ON when the corresponding CH[...]

24 W arning W arning W arning W arning 7 External control 7 . 1 E x t e r na l in p u t / o ut pu t c o n t r ol ■ External control connectors (12 pin × 2) MINI COMBICON Plug 12P (PHOENIX CONTACT: MC 1.5/12-S T-3.5) (Osada: OS-85-12P) Compatible wiring (stranded) Tightening torque: 0.22 to 0.25 Nm Precautions for wiring ・ Carefully strip the c[...]

External control 25 Output Specifica tion ・ Rated load voltage: 5 V DC to 28 V DC ・ Max. load curr ent: 100 mA (p er 1 output) When 5 V inter nal voltage is u sed, set the total o f maximum load c urrent to less than 250mA. ・ Maximum voltage d rop is less than 0 .9 V when output is given. ■ Product type switching table Type No . Pin No.7 Pi[...]

External control 26 7 . 2 S e r i a l c o m m un i c a t i o n c o n t r o l ■ RS-232C ter minal specificatio ns （ D-Sub 9-pin ） D-sub 9-pin connector (male pins) (JAE: DELC-J9PAF-10L9E) [Connection cable specifications] For the cable connector use a D-sub 9-pin conn ector (fema le pins). Cable (shielded). UJ30/35 Controller side Signal Name [...]

External control 27 W arning W arning W arning W arning ■ Commands and responses ・ Instructions sent to the controller are called commands. ・ Messages returned from the controller are called responses. ・ The communications are two-way . (When a command is sent, a response is always returned.) ・ Data is sent in ASCII format. ・ When a res[...]

External control 28 ■ Control commands ■ Support commands An instruction for the controller is called a “comm and,” while the message sent back from th e controller is a “response.” The commands below marked by ○ are suppo rted. If an unsupported command is received by the controller it returns an error response including a “NOT sup[...]

External control 29 ■ Data areas[...]

External control 30 7 . 3 C o m m un i c a t i o n s a d d r e s s m a p ■ A d d r e s s f o r r e a d i ng ( 1 a d d r e s s = 16 b it s )[...]

External control 31[...]

External control 32[...]

External control 33[...]

External control 34 ■ A d dr e s s f o r w r i t i n g ( “ 1 a d d r e s s = 1 6 b i t ” ) … New settings take effect when the address o f the data setti ng is executed. (The settings are saved to memory when po wer is turned O FF.) To save new setti ngs, re write to memory and the n execute th e addr ess. Note: Me mory can be re written up[...]

External control 35[...]

External control 36[...]

External control 37[...]

External control 38 ■ WRIT E procedure ・ Communication da ta is accepted at each ad dress, and the a ccepted data w ill be confirm ed b y the execution o f the data setti ng addre ss and data memory address. - Data confirmed by the setting addr ess will be written to memory when the controller is powered OFF. Data confirmed by the me mory addre[...]

External control 39 7 . 4 S e t u p t o o l a pp l i c a t i o n f o r U J 3 5 ■ Operation from a PC ・ Application can be downloaded from the web. ・ Compatible with Windows XP, Windows Vista, and Windows 7.[...]

External control 40 1. Open the Aicure UJ35 application 2. Select initial settings ・ Select the port for UJ35 controller connection (default setting is COM 1) 3. Using the Menu Bar 1) File (F) ・ Open (O) … Opens a UJ35 data file (*.ai3). ・ New (N) Cancels current settings to create new settings. ・ Save (S) Overwrites existing data file wi[...]

External control 41 4. Using the operation setting screen [Settings 1] 1) Set UJ – Selects T ype from 0 to 7 (does not switch CH selection). *During T ype selection T ype Change is highlighted. ・ Read Reads t he current T ype setting from UJ35 controller into computer . ・ W rite Uploads current T ype from computer to UJ35 controller . ・ Can[...]

External control 42 4 ） “Cum ulative irradiation time (×100hrs)”… To set the cumulative irradiation time (*During setting “Cumulative irradiation ti me (×100hrs)” is highlighted.) ・ Read Reads the current val ue of cumulative irradiatio n time from the UJ35 co ntroller into the PC. ・ W rite Uploads the current cumulative irradiati[...]

External control 43 2) “Replacement time (×100hrs)”… To set the LED replacement time (* While changing replacement time settings, “Replacement time (×100h rs)” is highlighted. ・ Read Reads the current replacement time setting from the UJ35 con troller into the PC. ・ W rite Uploads the current replacem ent settin g from the PC to the[...]

External control 44 6. Using the AUTO screen (only available in onlin e mode) … Displays all UJ35 controller informa tion in real time. … Enables irradiation START/STOP and emergency STOP control from computer. ・ [TYPE] Shows current TYPE (0–7). ・ [STEP] Du ring irradiation, current STEP is displayed. ・ [TIME(s)] During irradiation, cou[...]

External control 45 7. Using the UV.CHK screen (only available in on line mode). … Displays all UJ35 controller information in real time. … Enables measurement calibration of optional UV sensor and set UV strength values. ・ LED status for each CH diff erentiated by color ・ If an error occurs, an error number is displayed ・ Panel showing e[...]

8 Warning indications 46 In th e event of an error d uring irradiation, a warning will be d isplayed on th e display panel of the con troller (in operation mode). ■ Temperature warning When the LED head temperature reaches the warning level during irradi ation in operation mode, “TEMP ” (units indicator) will start to flash, and the LED light[...]

Warning indicatio ns 47 ■ Error codes When an error occurs, the three-digit display will indicate the error code. Display Error name Error description E00 Interlock emergency stop The interlock co ntact was o pened during irradiation. CH1-4 E10 Connection error The LED head was disconnect ed. CH1-4 E20 LED break error A circui t brea k was d etec[...]

9 Safety measures 48 9 . 1 S a fe t y c ir c u i t Aicure UJ35 is equipped with a safety circuit, which function s as follows, in case of a malfunction or accident. 1) If the cable b etween th e LED head and the control ler i s broken, an error signal w ill be output and an error screen displayed. 2) If the LED head is short-circuited, an error sig[...]

10 Specification s 49 1 0 . 1 O u t l i n e o f s p e c i fi c a t i o ns ■ C o nt r o l l e r s pe c i f i c a t i o n s Item ANUJ3000 A NUJ350 0 No. of connected heads 1-4 heads UV sensor connection Not supported 1 (special UV sensor for A NUJ3800, sold separately) UV irradiation Simple mode, 1 pattern irradiation All heads together/separately [...]

Specification s 50 High-power head Item ANUJ6170 ・ ANUJ6171 Spot diameter φ 3mm φ 4 mm φ 6mm φ 8 mm φ 10mm Lenses Le ns model ANUJ6423 ANUJ6424 ANUJ6426 ANUJ6428 ANUJ6420 UV intensity (mW/cm 2 ) 10170 8610 3910 2010 710 Working distance 10mm 12mm 20 mm 25 mm 30mm Light source Max. output: 780 mW, wavelength: 365±5 nm, Class 3B, LED Estimate[...]

1 1 Dimensions 51 High-power head Item ANUJ6160 ・ ANUJ6161 Spot diameter φ 3mm φ 4 mm φ 6mm φ 8 mm φ 10mm Lenses Le ns model ANUJ6423 ANUJ6424 ANUJ6426 ANUJ6428 ANUJ6420 UV intensity (mW/cm 2 ) 8000 6850 2990 1740 580 Working distance 10mm 12mm 20 mm 25 mm 30mm Light source Max. output: 660 mW, wavelength: 365±5 nm, Class 3B, LED Estimated [...]

Specification s 52 ■ UV sensor specifications Item ＡＮＵＪ３８００ High range 0 to 49.9 W/cm 2 (min. reading 0.1 W/cm 2 ) UV intensity measurement range Low range 0 to 9.99 W/cm 2 (min. reading 0.01 W/cm 2 ) Measurement precision ±5% (+5 to +35°C) ±1% (at 25°C, repeatability) Data communication RS-422 level communication, proprietary[...]

1 1 Dimensions 53 Mounting bracket ANUJ 680 4 UV SENSOR ANUJ 380 0 LED head ANUJ 617 2/6162 Connection cable ANUJ 622 0 Standard l ens Rod le ns /Sylindrical lens A NUJ6467 ANUJ 646 7 Side view lens Cable length Cable length ANUJ 617 3/6163 ANUJ 617 0/6174/6160/616 4 ANUJ 617 1/6175/6161/616 5 M6 (5mm D) 2-M4 (5mm D)[...]

12 Option and spare parts list 54 1）Controller Name Description Product number UJ30 controller 4 head connection (in cl. AC adapter) A NUJ30 00 UJ35 controller 4 head connection (incl. AC adapter) RS- 232C communication, supports UV senso r (specially for UJ35) ANUJ3500 ２） Heads Name Description Product number φ 12×L50 mm head (cable length[...]

Option and spare parts list 55 ５） Options and spare parts Name Description Product number UV sensor Sp ecial UV sensor for UJ35 controller ANUJ3800 100 to 240 V AC adapter AC adapter (Included cable is 100 V AC) ANUJ6802 200 V AC power cable 200 V power cable for ANUJ6802 ANUJ680 3 Mounting bracket Split type ANUJ6804 Goggles UV protective gogg[...]

12 Option and spare parts list 56 W arning W arning W arning W arning 1 2 . 2 H o w t o r e p l a c e t he l e n s u n i t １） Rotate the lens unit to attach it to the LED head. (Tightening torque: 0.2 Nm) ２） Stick on the included seal to prevent looseness. ・ When attaching a lens unit, take care to prevent any d irt o r other foreign sub [...]

13 Troub leshooting 57 Symptoms Chec ks/Remedies LED does not irrad iate. Did you select the target channel for the product t ype? (When selected, the channel switch is lit or flash ing.) → Sele ct the target cha nnel when setting the product type. If the targe t channel is selected but does not irradiate, check i f the i rradiati on time is set [...]

Manual revision history 58 Manual No. Issued Revision Details ARCT1F510E 2010.05 I nitial version ARCT1F510E-1 2010.10 2 nd edition ARCT1F510E-2 201 1.9 3 rd edition[...]

Please contact .. ........ ASCT1F510E-2 Specifications are subject to change without noti ce. Printed in Japan[...]