Pecoware TBB-3000 manual

O WNERS MANU AL O WNERS MANU AL MODEL TBB-3000 P ART# Q0373 MODEL TBB-3000 P ART# Q0373[...]

2 PECO BR USH BLAZER T ABLE OF CONTENTS SAFETY ALERT SYMBOLS Saf ety Aler t Symbol This Safety Alert Symbol means: “ A TTENTION! BECOME ALERT! Y OUR SAFETY IS INVOL VED!” This symbol is used to call attention to safety precautions that should be followed by the operator to avoid accidents. When you see this symbol, carefully read the message th[...]

3 READ THIS O WNERS MANU AL CAREFULL Y BEFORE OPERA TING THE PECO BR USH BLAZER. DO NOT ALL O W ANY ONE WHO IS NOT F AMILIAR WITH THE SAFETY AND OPERA TING INSTRUCTIONS T O OPERA TE THE PECO BRUSH BLAZER. F AIL URE T O DO SO MA Y RESUL T IN SERIOUS INJUR Y OR DEA TH ? Read all safety and operating instructions before using the machine. ? Do not ope[...]

This label reminds you that flying debris is projected in the direction of these arrows. Anything or anyone within this field is in danger of being hit by flying debris. This label lists safe operation procedures. This label warns you of the dangers of carbon monoxide. Do not operate the Brush Blazer without the hoods in place. Keep hands and other[...]

5 A. WHA T IS WARRANTED? PECO extends the following warranties to the original purchaser of each new PECO consumer product subject to the following limitations: 1. PRODUCT WARRANTY : Any part of any consumer product, which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without cha[...]

FEA TURES AND CONTR OLS THE BRUSH BLAZER 6 ENGINE HOOD BEL T HOOD FRONT CASTER INSTRUMENT CLUSTER AMP METER HOUR METER LEFT STEERING CONTROL HANDLE KEY/ST ART SWITCH RIGHT STEERING CONTROL HANDLE THROTTLE CONTROL[...]

7 FEA TURES AND CONTR OLS GAS T ANK TREE GA TE DECK SPINDLE HOUSING CARBIDE CUTTING TOOTH BLADE BAR HAMMER MODULE T ANK CAP CUTTING T OOTH[...]

FEA TURES AND CONTR OLS 8 HYDRAULIC OIL T ANK HYDRAULIC OIL T ANK CAP KOHLER ENGINE IDLER WHEEL FRONT WHEEL RUBBER TRACK DRIVE SPROCKET HYDRAULIC OIL FIL TER BLADE ENGAGEMENT CONTROL[...]

FEA TURES AND CONTR OLS 9 LEFT HYDRAULIC PUMP BA TTERY RIGHT HYDRAULIC PUMP DECK BEL T COUNTER SHAFT FUEL PUMP FUEL RETURN FUEL FIL TER[...]

OPERA TION W ARNING ! READ THE SAFETY AND OPERA TION PROCEDURES BEFORE USING THE PECO BRUSH BLAZER. DO NOT LET ANYONE OPERA TE THE PECO BRUSH BLAZER IF THEY HA VE NOT READ AND ARE F AMILAIR WITH THE SAFETY AND OPERA TION PROCEDURES. F AILURE TO DO SA Y MA Y RESUL T IN SERIOUS INJUR Y OR DEA TH. The PECO Brush Blazer is equipped with an operator pre[...]

OPERA TION FORW ARD MOVEMENT Grab the front handle bar with your fingers and the steering control handles with your thumbs. Push both steering control handles forward at the same time to move forward. Push the controls slightly to move forward slowly . Pushing harder will increase the speed of your forward movement. Grab the rear handle bar with yo[...]

OPERA TION Grab the left steering control handle with your left hand and pull back while at the same time grabbing the right steering control handle with your right hand and pushing forward. This will spin the machine left, without mowing forward. Keep your right hand on the right steering control handle. Grab the left steering control handle with [...]

OPERA TION THE BRUSH BLAZER CAN EASIL Y THROW ST ONES, STICKS AND OTHER DEBRIS A T GREA T VELOCITY , POSSIBL Y CAUSING PROPER TY DAMAGE OR PERSONAL INJURY . DO NOT RUN THE BRUSH BLAZER OVER GRA VEL DRIVEW A YS, LOOSE STONES OR MULCH WITH THE BLADES ENGAGED. IF NECESSARY T O CLEAR DEBRIS FROM MOWER DECK, DISENGAGE THE BLADE, TURN THE KEY SWITCH T O [...]

PUMP ADJUSTMENT TRA VEL ADJUSTMENT : 1. With the machine securely supported on blocks, loosen the jam nut at the end of one or both FRS rods to be adjusted. 2. T urn the FRS rods either clockwise or counter clockwise until the tracks do not move when the machine idles.* 3. After making the necessary adjustments, tighten the jam nut at the end of on[...]

PUMP BEL T ADJUSTMENT The pump belt should be checked periodically for the correct tension. There should be 1” of movement for 10 lbs. of tension applied to the center of the belt. T o adjust the belt, follow the steps below and refer to the figures for reference: 1. Use a floor jack to raise the machine off the ground and blocks to support the c[...]

DRIVE BEL T IDLER ADJUSTMENT When the blade engagement control is disengaged, the drive belt idler puts tension on the drive belt, allowing the drive belt to spin without turning the blades. The drive belt idler must be checked periodically to ensure that the tension is correct, Follow the steps below and refer to the figures for reference: 1. Make[...]

DRIVE BEL T ADJUSTMENT The drive belt should be checked periodically for the correct tension. There should be 1” of movement for 16 lbs. of tension applied to the center of the belt. Apply the tension to the center of the belt, on the side of the belt opposite the drive belt idler . T o adjust the belt, follow the steps below and refer to the fig[...]

DECK BEL T ADJUSTMENT The deck belt should move 1/2” with 18 lbs. of tension on the belt. T o adjust the tension on the belt follow the steps below and use the figure for reference: 1. Place tension on the center of the deck belt as shown. 2. If the belt needs adjustment, loosen the deck mounting bolts. 3. Break the flange nuts loose on the deck [...]

DECK AND DRIVE BEL T REMO V AL/REPLA CEMENT Use the following procedure for removal and replacement of the drive and deck belts: REMOV AL: 1. Remove the drive belt adjustment bolt from the rear chassis of the machine. (Figure 1) 2. Loosen the two front engine mounting bolts. (Figure 2) 3. Remove the two rear engine mounting bolts along with the mai[...]

DECK AND DRIVE BEL T REMO V AL AND REPLA CEMENT PUSH DECK BACK AS F AR AS POSSIBLE Figure 5 Figure 6 REMOVE HARDW ARE Figure 3 REMOVE BEL T FROM PULLEY Figure 7 PIVOT THE COUNTER SHAFT FORW ARD Figure 4 REMOVE ADJUSTMENT BOL TS LOOSEN DECK MOUNTING BOL TS Figure 8 REMOVE DECK BEL T REMOVE DRIVE BEL T 20[...]

TRA CK ADJUSTMENT/REMO V AL/REPLACEMNT REMOV AL: 1. Remove the tension from the front wheel by turning the tension bolt clockwise. The tension bolt is located behind the front wheel. 2. Remove the three bolts from the sprocket hub and pull the sprocket towards you. 3. Once the sprocket is loose from the hub, use a pry bar to pivot the sprocket forw[...]

CHAR GING THE HYDRA ULIC SY STEM TOOLS REQUIRED: (1) AIR COMPRESSOR (1) AIR HOSE WITH 1/4” FEMALE COUPLER (1) CONT AINER FOR COLLECTING FLUID (1) HYDRAULIC CHARGING KIT PROCEDURE: 1. Loosen, but do not remove the charge relief valve on both hydraulic pumps. Figure 1 2. Disconnect the return line. Attach a hose to the end of the return line and us[...]

CHAR GING THE HYDRA ULIC SY STEM 3. Attach the air regulator to the hydraulic oil tank cap with fitting and to the air hose. See Figure 3. Make sure the air regulator is in the off position. Figure 4 4. T urn the air compressor on and dial in 7 pounds on the air regulator gauge. Do not exceed more than 10 pounds of pressure, doing so may result in [...]

WIRING DIA GRAM SEE P AGE 25 FOR WIRE LOCA TION AND WIRE CONNECTION T ABLE 24[...]

WIRING DIA GRAM WIRE LOCA TIONS WIRE CONNECTIONS 25 WIRE END P ART# DESCRIPTION WIRE END P ART# DESCRIPTION 1A P0091 6 GAGE RING TERMINAL 5/16" 8B P0109 16-14 RING TERMINAL #10 1B P0091 6 GAGE RING TERMINAL 5/16" 9A P0109 16-14 FEMALE TERMINAL 2A P0091 6 GAGE RING TERMINAL 5/16" 9B P0106 16-14 FEMALE PUSH ON 2B P0091 6 GAGE RING TERM[...]

BLADE SHAFT ASSEMBL Y W ARNING ! STOP THE ENGINE, REMOVE BA TTERY CABLE AND SUPPORT THE DECK BEFORE WORKING UNDERNEA TH. F AILURE T O DO SO MA Y RESUL T IN SERIOUS INJURY OR DEA TH. BLADE REPLACEMENT 1. Secure the deck and position the blades for easy access. 2. Remove the (8) cap screws P#(K0297) from the cutting blades. 3. Inspect the cutting bla[...]

LABEL REPLA CEMENT P ART NUMBERS R1045 R1044 R2005 R1099 R2004 R2002 R2000 R1091 R1098 R2003 R1093 R1040 R2001 R1047 27[...]

BA TTERY REPLACEMENT : 1. Remove the deck and engine hood. 2 Disconnect the negative (-) battery cable. 3. Disconnect the positive (+) battery cable. 4. Remove the battery hold down clamp. 5. Remove the battery . 6. Clean the terminals and cable ends. 7. Install the new battery and replace battery hold down clamp. 8. Connect the positive (+) batter[...]

PLEASE NOTE: These are only recommended replacement times. The replacement times on the parts in this list will vary depending on the work environment and operating habits. DESCRIPTION P ART # HOURS REQUIRED BANDED KEVLAR DECK BEL T M0232 400 01 B SECTION KEVLAR PUMP BEL T M0260 500 01 BANDED KEVLAR DRIVE BEL T M0233 300 01 CUTTING BLADES TBB-0190 [...]

30 HYDRAULIC SYSTEM EXPLODED VIEW AND P ARTS LIST[...]

31 TRACK ASSEMBL Y EXPLODED VIEW AND P ARTS LIST[...]

DECK ASSEMBL Y EXPLODED VIEW AND P ARTS LIST 32[...]

TREE GA TE ASSEMBL Y EXPLODED VIEW AND P ARTS LIST CASTER ASSEMBL Y EXPLODED VIEW AND P ARTS LIST 33[...]

ENGINE HOOD EXPLODED VIEW AND P ARTS LIST BEL T HOOD EXPLODED VIEW AND P ARTS LIST 34[...]

COUNTER SHAFT EXPLODED VIEW AND P ARTS LIST 35 Item # Part # Titl e Quan tity 1 TBB-025 0 C. SH AFT A SSY. 1 2 N0149 C. SHAFT PILL OW BEARING 1 3 TBB-024 7 C. SH AFT 1 4 S0160 C. SHAF T SHEA VE BUSHING 1 5 TBB-016 1 DECK SHEA VE 1 6 TBB-002 1 BE ARING S PACER BLOCK 1 7 TBB-016 2 C. SH AFT DRI VE S HEAV E 1 8 S0187 C. SHAF T DRIVE SHEA VE BUSHING 1 [...]

FUEL LINE EXPLODED VIEW AND P ARTS LIST 36[...]

TOWER EXPLODED VIEW AND P ARTS LIST 37[...]

INSTRUMENT CLUSTER EXPLODED VIEW AND P ARTS LIST 38[...]

DECK AND DRIVE BEL T EXPLODED VIEW AND P ARTS LIST 39[...]

FRS ROD ASSEMBL Y EXPLODED VIEW AND P ARTS LIST 40[...]

CHASSIS COMPONENTS EXPLODED VIEW AND P ARTS LIST 41[...]

HYDRAULIC COMPONENTS EXPLODED VIEW AND P ARTS LIST 42[...]

BA TTERY AND MUFFLER GUARD EXPLODED VIEW AND P ARTS LIST 43[...]

44 DECK T O CHASSIS EXPLODED VIEW AND P ARTS LISTS Item # P art# Titl e Qu an tity 1 TBB 2 -00 18 D EC K MN TG . P L AT E AS S Y. 2 2 K103 6 1 /2 "-13 x 3" A LL T HR EA D HH CS 2 3 K124 7 1 /2 "-13 N YL OC N UT 6 4 K005 5 1 /2 " FL A T W AS HE R 1. 38 3 O D x .5 60 ID x .12 0 T 4[...]

NOTES[...]

P .O . BO X 1197 ARDEN, NORTH CAR OLINA 28704 (800) 438-5823 OR (828) 684-1234 F AX: (828) 684-0858 EMAIL: peco@lawn vac.com WEBSITE: www .lawnvac.com[...]