Pentair 8 and 4 manual

IMPOR T ANT SAFETY INSTR UCTIONS READ AND FOLLO W ALL INSTR UCTIONS SA VE THESE INSTR UCTIONS EasyT ouc h ® 8 and 4 Pool and Spa Control System (with optional IntelliChlor ™ Electronic Chlorine Generator) Installation Guide[...]

© 2005 P entair W ater P ool and Spa, Inc. All rights reser ved This document is subject to change without notice 1620 Hawkins A v e., Sanford, NC 27330 • (919) 566-8000 10951 W est Los Angeles Av e., Moor park, CA 93021 • (805) 553-5000 T rademarks and disclaimer s : EasyT ouch, IntelliChlor , IntelliFlo, Quic kT ouch and the P entair Water P[...]

i EasyT ouch Load Center Installation Guide Contents IMPOR T ANT SAFETY INSTR UCTIONS ........................................................................ i i General Installation Information ...................................................................................... i i i T echnical Suppor t .........................................[...]

ii EasyT ouch Load Center Installation Guide IMPORTANT SAFETY PRECAUTIONS Important Notice This manual provides installation and operation instructions for the product. Consult Pentair W ater with any questions regarding this pr oduct. Attention Installer: This manual contains impor tant information about the installation, operation and safe use of[...]

iii EasyT ouch Load Center Installation Guide IMPORTANT SAFETY PRECAUTIONS (Continued) W ARNING T o reduce the risk of injur y , do not permit children to use this product unless they are closely supervised at all times. W ARNING The use of alcohol, drugs, or medication can greatly increase the risk of f atal hyper thermia in hot tubs and spas. W A[...]

iv EasyT ouch Load Center Installation Guide General Installation Information 1. All work must be performed by a licensed electrician, and must conform to all national, state, and local codes. 2. Install to provide drainage of compar tment f or electr ical components. 3. If this system is used to control underwater lighting fixtures, a ground-fault[...]

1 EasyT ouch Load Center Installation Guide EasyT ouch 8 and 4 P ool and Spa Control System Kit Contents The f ollowing items are included in the EasyT ouch 8 and EasyT ouch 4 control system kit which ma y also include the IntelliChlor cell. If any items are missing please contact T echnical Suppor t. • EasyT ouch control panel (mounted in the lo[...]

2 EasyT ouch Load Center Installation Guide EasyT ouch Accessor y Equipment (continued) EasyT ouch Indoor Control P anel, 4 Circuits (P/N 520548) EasyT ouch Indoor Control P anel, 8 Circuits (P/N 520549) EasyT ouch Wireless Control Panel, 4 circuits (P/N 520546) EasyT ouch Wireless Control Panel, 8 circuits (P/N 520547) iS4 Four-Function Spa-Side r[...]

3 EasyT ouch Load Center Installation Guide Plumbing Requirements It is impor tant that the pool and spa plumbing system be in accordance with local codes and the Recommended Hydraulic Schematics (page 4 and 5). Bef ore star ting, please re view the diag rams and the following recommended guidelines: The spa should be at or above the level of the p[...]

4 EasyT ouch Load Center Installation Guide Recommended Hydraulic Schematic for Shared Equipment System Plumb the solar f eed and retur n lines between the filter and the heater . Install a three-por t valve at the feed line. Use a solar valve (model SOL-2T), to allow automatic draining of the panels. A solar booster pump should be used when the di[...]

5 EasyT ouch Load Center Installation Guide Recommended Hydraulic Schematic for Single Body System INTELLICHL OR 2 INTELLICHLOR[...]

6 EasyT ouch Load Center Installation Guide EasyT ouch Load Center High V oltage Connections The EasyT ouch load center enclosure includes a 125/220 V A C 125 AMP circuit breaker base (sub- panel), high-voltage po wer rela ys, transf or mer , and low v oltage circuit breakers. W ARNING - BEFORE REMO VING THE HIGH V OL T A GE CO VER P ANEL FROM THE [...]

7 EasyT ouch Load Center Installation Guide High voltage panel IntelliChlor power supply (SCG system only) Circuit breaker base 125 AMP (Sub-panel) Grounding screw terminals EasyT ouch Load Center (23” H x 17” W x 4¾” D) GFCI knockout (approved rainproof cover required) Control P anel/ Low v oltage compar tment Control P anel A uxiliar y , 2[...]

8 EasyT ouch Load Center Installation Guide Preparing the EasyT ouch Load Center Enc losure Bef ore mounting the EasyT ouch load center , first remov e the front door and the high voltage panel to access the conduit knock outs and low v oltage racewa y . T o remove the EasyT ouch load center front door and high voltage panel 1 . Unpack the load cen[...]

9 EasyT ouch Load Center Installation Guide Mounting the EasyT ouch Load Center The EasyT ouch load center can be mounted on a flat ver tical surf ace, such as a wall or post. T o mount the EasyT ouch load center : 1 . P osition the EasyT ouch load center against the ver tical flat surf ace. If wall anchors are being used, suppor t the EasyT ouch l[...]

10 EasyT ouch Load Center Installation Guide Removing Electrical Conduit Knockouts Bef ore installing EasyT ouch load center electr ical conduit, read the f ollowing recommended guidelines: • Deter mine the number of low and high v oltage circuits being used in the EasyT ouch load center , the conduit size and runs needed based on the wire size, [...]

11 EasyT ouch Load Center Installation Guide Installing Conduit and Wire to the EasyT ouch Load Center Before installing electrical conduit, read the following recommended guidelines: • Deter mine the number of low and high v oltage circuits being used in the EasyT ouch load center , the conduit size and runs needed based on the wire size, and th[...]

12 EasyT ouch Load Center Installation Guide EasyT ouch Load Center (front view) with front door and high voltage panel removed Three #4 A WG wires from main power supply circuit breaker at house) 14 minimum to 6 maximum A WG wires for relays and other equipment depending on load Installing Conduit and Wire to the EasyT ouch Load Center (Continued)[...]

13 EasyT ouch Load Center Installation Guide EasyT ouch Motherboar d Connections The EasyT ouch system motherboard is mounted onto the back of the main load center control panel. The motherboard provides the v oltage connections to s witch the filter pump, heater , auxiliar y rela ys, motorized valv es, and connections f or temperature sensors, Eas[...]

14 EasyT ouch Load Center Installation Guide Accessing the EasyT ouch Motherboar d The EasyT ouch motherboard provides connectors f or the auxiliar y relays , valve actuators and sensors (see page 13). T o access the motherboard connectors, f old down the main control panel. T o access the motherboard connectors: 1 . Loosen the two retaining screws[...]

15 EasyT ouch Load Center Installation Guide Installing A uxiliar y Relays Install the optional auxiliary relays as needed. T o install a relay: 1 . Install optional auxiliary relays below the pre-installed relays. Secure in place with two retaining screws . Depending on the EasyT ouch model, there may be up to 5 a vailab le relay positions (EasyT [...]

16 EasyT ouch Load Center Installation Guide Installing V alve Actuators F or shared equipment systems there are two motorized valv e actuators (CV A-24T) included with the EasyT ouch kit. T o install a valv e actuator : 1 . Remov e the valv e handle/cover f our screws , indicated with arrows on the valv e cov er . 2 . Mount the actuator on the val[...]

17 EasyT ouch Load Center Installation Guide Installing and Connecting T emperature Sensors W ater T emperature Sensor T o install the water sensor : 1 . Drill a 5/16 in. hole in the plumbing between the filter pump and filter . 2 . Inser t tip of sensor into the hole. Use the band clamp to secure the sensor to the pipe. Tighten the clamp just enou[...]

18 EasyT ouch Load Center Installation Guide Connecting the Heater Thermostat The following installation instructions are for gas heaters and heat pumps with low voltage thermostats. T o connect the heater ther mostat cable plug to the motherboard: 1 . Run a two-conductor cable from the heater thermostat area to the low voltage raceway to the mothe[...]

19 EasyT ouch Load Center Installation Guide Connecting the IntelliChlor Cell The following connection instructions are for the optional IntelliChlor electronic chlorine generator (model IC20 and IC40). After the IntelliChlor cell unit has been installed, connect the cell power cable to EasyT ouch load center . T o connect the IntelliChlor power ca[...]

20 EasyT ouch Load Center Installation Guide Rewiring the IntelliChlor T ransformer f or 115 V A C The IntelliChlor power supply transf or mer located in the EasyT ouch load center can be wired f or 220 V AC or 115 V A C . The IntelliChlor transf or mer is pre-wired at the f actor y for 220 V A C ser vice. T o rewire the IntelliChlor transf or mer [...]

21 EasyT ouch Load Center Installation Guide EasyT ouch System Star t-Up P erform the follo wing star t-up procedures to ensure that the EasyT ouch load center is installed correctly . If you need more detailed operating inf or mation, ref er to the EasyT ouch P ool and Spa Control System User’ s Guide (P/N 520584). Bef ore you pow er up the Easy[...]

22 EasyT ouch Load Center Installation Guide V erifying IntelliChlor power If you have installed the IntelliChlor option, after the IntelliChlor has been connected to the EasyT ouch Load center , check the f ollowing IntelliChlor LEDs to v er ify that the IntelliChlor is powered up (see page 7). • V erify that the green IntelliChlor status LED is[...]

23 EasyT ouch Load Center Installation Guide EasyT ouch System Wir ing Diagram[...]

24 EasyT ouch Load Center Installation Guide Glossary Control P anel: The EasyT ouch control panel with fle xible hinge. Installed in upper por tion of EasyT ouch load center to control the EasyT ouch pool and spa system. EMI (Electromagnetic interference) filter: Protective circuit element that must be used between the IntelliChlor transformer and[...]

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P/N 520583 - Rev B[...]