Pfaff 583 manual

581 583 This instr uction manual applies to mac hines from the follo wing serial numbers onw ards: # 2 771 790 296-1 2-1 9 1 39/002 Betriebsanleit ung engl. 04.1 1 INSTRUCTION MANUAL[...]

This Instr uction Manual is valid f or all models and subclasses listed in the c hapter "Specifi cations". The adjustment manual f or the mac hines can be do wnloaded free of c harge from the internet address www.pfaf f-industrial.com/pfaf f/de/service/downloads As an alternativ e to the internet download the adjustment manual can also b[...]

Index Contents .................................................................................. P age 1 Safety ....................................................................................................................... ............. 5 1 .0 1 Directives ...................................................................................[...]

Index Contents .................................................................................. P age 8 .0 1 .04 Mounting the sewing head .................................................................................................. 20 8 .0 1 .05 Mount upper mac hine co ver .....................................................................[...]

5 S afety 1 Safety 1 .0 1 Directives This mac hine is constructed in accordance with the European regulations contained in the conformity and manufact urer’ s declarations. In addition to this Instruction Manual, also observe all generally accepted, statutor y and other regulations and legal requirements and all valid en vironmental protection re[...]

6 S afety 1 .03 Safety symbols Danger! P oints to be obser v ed. Danger of injur y for operating and specialist personnel! Caution Do not operate without fi nger guard and saf et y devices. Bef ore threading, c hanging bobbin and needle, cleaning etc. switc h off main switc h. 1 .04 Impor tant points for the user ● This Instr uction Manual is an[...]

7 S afety 1 .05 Operating and specialist personnel 1 .05.0 1 Operating personnel Operating personnel are persons responsible for the equipping, operating and cleaning of the mac hine as w ell as for taking care of problems arising in the sewing area. The operating personnel is required to observe the follo wing points and must: ● al ways obser ve[...]

8 S afety Do not run the mac hine without fi nger guard 1 ! Danger of injur y by up and do wn mov ement of needle! Do not run the mac hine without t ake-up le ver guard 2 ! Danger of injur y by mo ving t ake-up le ver! Do not operate without start inhibitor 3 ! Danger of injur y if the mac hine is started accident ally! Do not operate the mac hine[...]

P roper use 9 2 Proper use The PF AFF 581 is an single-needle ultra-high-speed seamer with compound f eed The PF AFF 583 is an single-needle ultra-high-speed seamer with drop f eed These mac hines are used in the industr y for se wing loc kstitc h seams. Any and all uses of this mac hine whic h hav e not been approv ed of by the manufact urer are c[...]

Specifi cation 10 3 Specifi cations  3 .0 1 PF AFF 581, PF AFF 583 Stitc h type: ........................................................................................................30 1 ( loc kstitc h ) Needle system: .................................................................................................................... 1 34 N[...]

Specifi cation 11 3 .02 V er sions and subclasses V ersion A: ........................................................................................... for sewing light materials V ersion B: .................................................................................... for se wing medium materials V ersion C: ..............................[...]

Disposal of Mac hine 12 4 Disposal of Mac hine ● Proper disposal of the mac hine is the responsibilit y of the customer . ● The materials used f or the mac hine are steel, aluminium, brass and v arious plastic materials. T he electrical equipment comprises plastic materials and copper . ● The mac hine is to be disposed of according to the loc[...]

T ranspor tation, pac king and storage 13 5 T ranspor tation, pac king and storage 5 .0 1 T ranspor tation to customer‘s premises The mac hines are delivered completely pac k ed. 5 .02 T ranspor tation inside the customer‘s premises The manuf acturer cannot be made liable f or transportation inside the customer‘s premises nor to other operati[...]

Explanation of symbols 14 6 Explanation of symbols In this instr uction manual, work to be carried out or important information is accent uated by symbols. T hese symbols have the f ollowing meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, ser vice work (only to be carried out b y tec hnical staff)[...]

Controls 15 Fig. 7 - 02 0 +1 -1 -2 7 .02 P edal ● With the on/of f switc h on 0 = Mac hine stop + 1 = Sew - 1 = Raise presser f oot (for mac hines with - 91 0/..) - 2 = T rim thread (for mac hines with - 90 0/..) 7 Controls 7 .0 1 On/of f switc h Fig. 7 - 0 1 1 77-005 ● The po wer supply to the mac hine is switc hed on or of f b y turning switc[...]

Controls 16 Fig. 7 - 03a Fig. 7 - 04 Fig. 7 - 03 7 .03 Raising the presser foot 7 .04 Feed regulator disk / R everse feed lever - +[...]

Controls 17 7 .05 Keys on the mac hine head (only for mac hines with -91 1/..) ● As long as k ey 1 is pressed during se w - ing, the mac hine sews in re verse. 7 .06 Control panel The description can be f ound in the separate instruction manual f or the motor . Fig. 7 - 05 1[...]

Installation and commissioning 18 Fig. 8 - 0 1 ● Loosen scre ws 1 and 2 and set the desired table-top height ● Tighten screws 1 w ell. ● Adjust the position of the pedal so that y ou can operate it comfortably and tighten screw 2 . 8 Installation and commissioning The mac hine must only be mounted and commissioned by qualifi ed personnel! Al[...]

Installation and commissioning 19 Fig. 8 - 03 Fig. 8 - 02 1 4 8 .0 1 .02 Assemble the mounted motor ● Fix bearing plate 1 on to motor 2 using screws 3 , as sho wn in fi g. 8 - 02 . ● Mount drive belt wheel 4 onto motor shaf t and at t ac h with scre ws 5 . ● Tilt bearing plate 1 with motor 2 slightly to the side and lay driv e belt 6 onto th[...]

Installation and commissioning 20 Fig. 8 - 05 Fig. 8 - 04 8 .0 1 .04 Mounting the sewing head ● At tac h the hinges 1 with two screws eac h in the rele vant bore holes on the base plate. ● Insert the sewing head with hinges 1 into the rear rubber pads. 1 1 2 8 .0 1 .05 Mount upper mac hine co v er ● At tac h mac hine co ver 1 with scre ws 2 .[...]

Installation and commissioning 21 8 .0 1 .06 Mounting the spool holder ● Mount the spool holder as shown in Fig. 8 - 08 . ● Insert the spool holder into the hole in the table top and fasten it with the nuts enclosed. Fig. 8 - 06 Fig. 8 - 07 8 .02 Connecting the plug-in connections and ear th cables 1 ● Connect all plug connections as describe[...]

Installation and commissioning 22 8 .03 Commissioning the mac hine ● Chec k mac hine and in particular electric lines for damage bef ore fi rst commissioning. ● Remo ve pin 1 of the oil reservoir 2 (Fig. 8 - 08 ). The pin serves only to protect the mac hine from damage during transport and must not be used when sewing. ● Clean the mac hine t[...]

Installation and commissioning 23 8 .05 Basic position of the mac hine drive unit 8 .05.0 1 On mac hines with PicoDriv e and control unit P41 PD2 ● Switc h on the mac hine. ● Call up the parameter input by pressing the " scroll " key . ● T o switc h the function keys t o input (LED in the TE key lights up), press the TE key . ● By[...]

Installation and commissioning 24 ● F or mac hines deliv ered without t able, plate 1 (included in the accessories) must be mounted underneath the table top in suc h a wa y that the switc hing plate 2 is fl ush with plate 1 when the sewing head is tilted upright. ● Loosen scre ws 3 and align carrier 4 in suc h a w ay that switc hing plate 2 is[...]

25 P reparation Fig. 9 - 0 1 9 Preparation All regulations and instructions in this Instr uction Manual are to be obser ved! Special at tention is to be paid to the saf ety regulations! All preparation work is only to be car ried out by appropriately trained personnel. Bef ore all preparation work, the mac hine is to be separated from the electrici[...]

26 P reparation ● Place an empty bobbin 1 onto bobbin shaf t 2. ● Thread the bobbin in accordance with Fig. 9-02 and wind it cloc kwise around bobbin 1 a f ew times. ● S witc h on the bobbin winder while at the same time pressing bobbin winder spindle 2 and lev er 3. The bobbin fi lls up during se wing . ● The tension of the thread on bobb[...]

27 P reparation 9 .04 Inser ting the bobbin case / Adjusting the bobbin thread tension ● Insert the bobbin into the bobbin case. ● P ass the thread through the slot under the spring according to Fig. 9-04. ● P ass the thread through the notc h. ● Adjust the thread tension b y turning screw 1. When the thread is pulled, the bobbin must rotat[...]

28 P reparation Fig. 9 - 05 9 .05 Threading the needle thread / Adjusting the needle thread tension Switc h of f the mac hine! Danger of injur y due to unintentional st arting of the mac hine! ● Thread the mac hine as shown in Fig. 9-05. ● Adjust the needle thread tension b y turning disk 1. 1 + -[...]

29 Care and maintenance These maintenance intervals are calculated for the a verage r unning time of a single shif t operation. If the mac hine is operated more than this, shorter inter - vals are recommended. 10 .02 Cleaning the mac hine The cleaning cy cle required for the mac hine depends on following f actors: ● Single or sev eral shif t oper[...]

Care and maintenance 30 10 .03 T opping up the oil tank The oil reservoir must al way- shav e oil in it. ● If necessar y fi ll oil into hole 1 up to the marking 2 . Use both hands to set the sewing head upright! Danger of crushing betw een the sewing head and the table top! Only use oil with a mean viscosity of 22.0 mm 2 /s at 40°C and a densit[...]

31 Care and maintenance 10 .04 P arameter set tings P arameter set tings are described in the separate operations manual for the drive, and ma y only be c hanged b y qualifi ed tec hnicians!  See Chapter 3 Specifi cations * Adjustment see Chapter 8 . 05 Basic position of the mac hine dri ve unit. 10 .04.0 1 P arameter list for PicoDriv e with [...]

Care and maintenance 32 10 .04.02 P arameter list f or drive sy stem MD-4-58-220-CE P arameter Description Set ting range Set value 1 Speed max. 50 - 9999 ▲ 4 Speed for start bac ktac kl 50 - 800 0 1 500 5 Speed for end bac kt ac k 50 - 800 0 1 500 46 Rotating direction of the motor CW - CCW CW 47 Selected mac hine class 0 - 1 0 1 62 61 Cut ting [...]

33 1 1 Mounting the table top 11 .0 1 T able top cutout Mounting the table top - 0,5 - 0,5 25,5 (2x) 71,5 339,6 ±0,3 40 85 79,5 - 0,2 0 (2x) 120 45° (2x) 180,5 509 58 (2x) R1 0 (4x) R1 0 (4x) 29,4 - 0,2 0 (2x) 4,5 (2x) R1 0 (4x) 18 R 19 - 0,5 0 R 19 - 0,5 0 R 19 - 0,5 0 479 A A B B C C Z W 45° 20 ±0,1 18 A-A Y Y 19 ±0,1 B-B 11,5 30° C-C X X 5[...]

34 35 50 12 0 1 02,5 1 02,5 35 18 6 11 5 33,25 16 0 1 060 500 280 66,5 10 0 21 5 View : Underside table top Controlbox MD-4-95-220-CE Stand position 906-3 7 50-005/895 Mounting the table top 11 .02 Mounting the table top (with driv e system MD-4-58-220-CE) 91 -265 438-95 V ers. 24.03.1 0 Screw ed inserts (3x) M8x30 DIN 7965-St T able top cutout 906[...]

35 35 50 95 50 20 250 12 0 1 02,5 1 02,5 35 18 6 30 20 1 060 500 10 0 21 5 90 41 5 11 .03 Mounting the table top (with PicoDriv e and control unit P41 PD2 ) Speedcontrolunit View : Underside table top Stand position 906-3 7 50-005/895 Controlbox P 41 PD2 T able top cutout 906-400 1 -1 55 T able top order number 906-700 1 -469 91 -265 453-95 V ers. [...]

36 Bloc k diagram 12 Bloc k diagram 12 .0 1 PF AFF 581 + 583 with MD-4-58-220-CE pow er switc h Mains plug Control panel C 200 - 1 .0 Speedcontrolunit 581 583 Control unit MD-4-58-220-CE[...]

37 Bloc k diagram 12 .02 PF AFF 581 + 583 with PicoDrive and control unit P41 PD2 PC pow er switc h Mains plug BDF - PICO T OP Control unit P40 PD Speedcontrolunit 581 583 for sof tware download[...]

W earing par ts 38 13 W earing parts This is a list of the most important wearing parts. A detailed parts list for the complete mac hine is included with the accessories. In case of loss, the parts list can be downloaded from the internet address www.pfaf f-industrial.com/pfaf f/de/service/downloads A s an alternative to the internet download the p[...]

W earing par ts 39 Unterklasse -90 0/.. 91 -1 71 049-05 99-1 37 1 51 -45 91 -70 0 996-1 5 95-77 4 464-05 91 -1 71 042-05 91-168 498-15 91-700 249-15 95-721 193-91 11-174 089-15 1 1 -31 7 0 0 1 -1 5 91 -265 407-0 1 1 1 -330 1 66-1 5 (2x)[...]

PF AFF Industriesysteme und Masc hinen AG Hans-Geiger -Str . 1 2 - IG Nord D-67 661 Kaiserslautern Phone: +49 - 630 1 3205 - 0 Fax: +49 - 630 1 3205 1 386 E-mail: info@pfaf f-industrial.com Hotlines: T echnical ser vice: +49 - 1 75/2243-1 0 1 Application consult ance: +49 - 1 75/2243-1 02 Spare-parts hotline: +49 - 1 75/2243-1 03 Printed in Germany[...]