Poulan Pro 180200 manual

OWNER'S MANUAL MODEL: DPR22H48STB LAWN TRACTOR Always Wear Eye Protection During Operation WARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. IMPORT ANT MANUAL Do Not Throw A way 180200 7.19.01 RD Printed in U.S.A.[...]

2 Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. SAFETY RULES I . GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machin[...]

3 Safe Operation Practices for Ride-On Mowers SAFETY RULES Look for this symbol to point out im- portant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. CAUTION: In order to prevent acciden- tal starting when setting up, transport- ing, adjusting or making repairs, al- ways disconnect spark plug wire and place wire [...]

4 PRODUCT SPECIFICA TIONS GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32 ° F) SAE 5W-30 (below 32 ° F) OIL CAPACITY: W/ FILTER: 4.0 PINTS W/O FILTER: 3.75 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .040") GROUND SPEED (MPH): FORWARD: 0 – 5.5 REVERSE: 0 – 2.4 TIRE PRESSURE: FRONT: 14 P SI REAR[...]

5 UNASSEMBLED P ARTS Mower Gauge Wheels (4) Washers 3/8 x 3/4 x 14 Ga. (4) Wheels (4) Adjusting Bars (4) Retainer Springs (double loop) (4) Clevis Pins (4) Locknuts 3/8-16 (4) Shoulder Bolts Nose Roller Nose Roller Brackets (2) Hex Bolts 5/16-18 x 1 (2) Washers 17/32 x 7/8 x 16 Ga. (2) Locknuts 5/16-18 Steering Wheel (1) Knob (1) Washer 17/32 x 1-3[...]

6 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBL Y A socket wrench set[...]

7 ASSEMBL Y FIG. 3 TO ROLL TRACTOR OFF SKID (See Opera- tion section, page 12, for location and func- tion of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing brake pedal. • Place freewheel control in freewheeling position to disengage transmission (See “ TO [...]

8 ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4) The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance. • Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as[...]

9 ASSEMBL Y INSTALL MOWER AND DRIVE BELT (See Figs. 6 and 7) Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. • Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck. • Slide mower under tractor with deflector shield to rig[...]

10 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in “ PRODUCT SPECIFICATIONS ” section of this manual. CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled. Se[...]

11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED MOWER LIFT DANGER, KEEP [...]

12 ELAPSED TIME AMPS 60 0 60 HOURS 1/10 000000000 0 OPERA TION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. FIG. 7 Our tractors conform t[...]

13 OPERA TION CAUTION: Always stop tractor com- pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL (See Fig. 8) Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bag[...]

14 OPERA TION LOW POSITION TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Lower mower with attachment lift control. • Start mower[...]

15 OPERA TION TO START ENGINE (See Fig. 7) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress brake pedal and set parking brak[...]

16 OPERA TION FIG. 12 PURGE TRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel-[...]

17 BEFORE EACH USE T R A C T 0 R Adjust Motion Drive Belt(s) Tension Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN DATES AS YOU COMPLETE REGULAR SERVICE MAINTEN[...]

18 CUST OMER RESPONSIBILITIES TRACT OR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “ TO ADJUST BRAKE ” in the Service and Adjust- ments section of this manual). TIRES • Maintain prope[...]

19 CUST OMER RESPONSIBILITIES FIG. 16 CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt[...]

20 CUST OMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “ PRODUCT SPE[...]

21 SER VICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “ DISENGAGED ” position. • Turn ignition key “ OFF ” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire fr[...]

22 SER VICE AND ADJUSTMENTS MANDREL FIG. 22 FIG. 23 TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 24) • Park tractor on a level surface. Engage parking brake. • Lower mower to its lowest position. • Disengage belt tention rod from lock bracket. FIG. 24 FIG. 21 LIFT LINK ADJUSTMENT NUT SUSPENSION ARM BOTH FRONT LINKS MUST BE E[...]

23 FIG. 27 CLUTCH LOCATOR CLUTCH WIRE HARNESS STATIONARY IDLER TRANSMISSION INPUT PULLEY CLUTCHING IDLER ELECTRIC CLUTCH SER VICE AND ADJUSTMENTS FIG. 26 L.H. MANDREL CENTER MANDREL IDLER PULLEY R.H. MANDREL COVER SPRING FIG. 25 TO ADJUST BRAKE (See Fig. 26) Your tractor is equipped with an adjustable brake system which is mounted on the side of th[...]

24 TO REMOVE WHEEL FOR REPAIRS (See Fig. 28) • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaini[...]

25 SER VICE AND ADJUSTMENTS FIG. 30 HEX BOLT KEPS NUT POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE TERMINAL GUARD TERMINAL ACCESS DOOR TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. ?[...]

26 SER VICE AND ADJUSTMENTS CLAMP SCREW FIG. 33 FIG. 32 SWIVEL CLAMP SCREW STOP ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 32) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine [...]

27 ST ORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACT OR Remove mower from trac[...]

28 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “ CHOKED ” properly. 2. See “ TO START ENGINE ” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/replace air filter. 6. Dirty fuel filte[...]

29 TROUBLESHOOTING POINTS Engine continues to run 1 . Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves corrected, contact an authorized service center/ seat with attachment department. clutch engaged Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade [...]

30 SER VICE NOTES[...]

31 BATTERY FUSE RED RED RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK IGNITION UNIT SPARK PLUGS GAP (2 PLUGS ON TWIN CYL. ENGINES) NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS BLACK ORANGE BROWN M SOLENOID WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOU[...]

32 REP AIR P ARTS TRACTOR - MODEL NUMBER DPR22H48STC ELECTRICAL 28 29 26 24 42 43 25 41 27 27 40 33 30 50 22 21 79 81 D.C. AMPERES 45 12 12 11 10 8 2 1 27 55 46 89 16[...]

33 KEY P AR T N O . N O . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm. 1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20 UNC X 3/4 8 7603J Tray, Battery 1 0 145211 Bolt, BTR FRT 1/4-20 x 7.5 1 1 150109 Hold Down Battery, Front 1 2 145769 Nut, Push, Nylon 1 6 153664 Switch Interlock Push-In 2 1 166184 Harness Asm L[...]

34 REP AIR P ARTS TRACTOR - MODEL NUMBER DPR22H48STC CHASSIS AND ENCLOSURES 64 209 158 74 30 159 209 13 3 31 1 9 157 156 10 26 144 25 26 10 3 3 3 142 3 3 3 142 143 60 60 17 29 145 161 166 37 37 209 11 209 209 20 59 28 166 166 154 209 166 155 166 209 54 58 54 14 14 38 38 213 214 3 2 206[...]

35 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 1 174619 Chassis 2 176554 Drawbar 3 17060612 Screw 3/8-16x3/4 9 163976X428 Dash 1 0 72140608 B olt 3/8-16 x 1 1 1 167203 Panel Dash Lh 1 3 167202 Panel Dash Rh 1 4 17490608 Screw Thdrol 3/8-16 x 1/2 1 7 175259X428 Hood 2 0 162026 Plate Battery 2 5 19131312 Washer 13/32 X 13/16 [...]

36 REP AIR P ARTS TRACTOR - MODEL NUMBER DPR22H48STC DRIVE 29 28 30 52 32 37 53 35 55 36 62 35 36 22 34 16 1 77 77 241 32 30 52 57 25 19 24 26 26 76 78 75 74 27 26 59 19 219 221 221 220 222 221 19 19 51 61 19 19 6 231 239 33 239 238 52 237 233 240 232 241 235 242 221 215 224 225 223 223 223 223 226 226 234 236 227 218 216 217 244 96 96 51 6 228 229[...]

37 KEY P ART N O . N O . DESCRIPTION KEY P ART N O . N O . DESCRIPTION NOTE: All component dimensions give in U.S. inches. 1 inch = 25.4 mm REP AIR P ARTS TRACTOR - MODEL NUMBER DPR22H48STC DRIVE 1 - - - - - - Transaxle (Order parts from transaxle manufacturer) Hydro gear Model 323-0510 9 174367 Clutch Elec 1 5 74490544 B ol t Hex Flghd 5/16-18 Gr.[...]

38 REP AIR P ARTS TRACTOR - MODEL NUMBER DPR22H48STC STEERING ASSEMBLY 11 5 87 5 87 4 3 43 6 43 8 40 32 8 6 46 46 8 6 2 33 35 34 68 67 67 67 13 65 68 15 29 29 82 10 38 12 72 1 37 36 37 41 73 42 88 71 29 17 29 43 91[...]

39 KEY P ART N O . N O . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm. REP AIR P ARTS TRACTOR - MODEL NUMBER DPR22H48STC STEERING ASSEMBLY 1 159944X428 W heel Steering 2 172393 Axle Cast Lt Machined 3 169840 S pindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X W asher 25/32 X 1-5/[...]

40 REP AIR P ARTS TRACTOR - MODEL NUMBER DPR22H48STC ENGINE 102 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 62 6 5 72 13 26 25 4 8 32 31 34 33 37 33 39 17 16 17 3 81 23 45 14 38 KEY P AR T N O . N O . DESCRIPTION 1 164067 C ontrol Throttle 3 - - - - - - - - Engine, Briggs Model 445777 (Order parts from engine mfg.) 4 149723 M u ffler Asm Twin Lo-Tone[...]

41 KEY P ART N O . N O . DESCRIPTION KEY P ART N O . N O . DESCRIPTION 1 171684 Seat 2 140551 Bracket Pivot Seat 8 720 3 71110616 Bolt Fin Hex 3/8-16 Unc x 1 4 19131610 W asher Flat 13/32 x 1 x 10 Ga. 5 145006 C lip Push-In 6 73800600 N ut H e x w /Ins. 3/8-16 Unc 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 S crew 3/8-16 x 1 9 19131614 W as[...]

42 10 3 16 9 KE Y PART NO. N O. DESCRIPTION KEY P ART N O . N O . DESCRIPTION 1 59192 C a p Valve Tire 2 65139 S t e m Va l v e 3 170455 T i r e F T 1 5 X 6 0 - 6 S e r vi c e 4 59904 Tube Front (Service Item Only) 5 106732X421 R im A sm 6"front Service 6 278H F i t t i n g Grease (Front Wheel Only) 7 9040H Bearing Flange (Front Wheel Only) 8 [...]

43 REP AIR P ARTS TRACTOR - MODEL NUMBER DPR22H48STC MOWER LIFT 36 4 5 6 2 3 1 6 5 4 7 8 23 24 25 27 28 29 30 50 26 37 41 40 38 49 18 17 16 15 54 54 13 12 11 13 13 31 53 32 32 13 52 49 49 51 51 13 13 20 1 159461 Wire Asm Inner/Sprg W/plunger 2 159476 Shaft Asm Lift RH w/Inf 3 138284 P i n G roove 4 12000002 E Ri n g #5133-62 5 19211621 Washer 21/32[...]

44 REP AIR P ARTS TRACTOR - MODEL NUMBER DPR22H48STC MOWER DECK 57 56 118 116 119 5 117 46 45 33 46 45 33 30 30 30 32 39 21 20 18 21 31 1 107 32 31 36 36 52 24 25 26 27 28 29 18 8 11 13 16 109 108 100 113 17 48 19 5 6 3 55 54 72 92 92 14 15 47 49 49 49 49 130 43 121 126 97 115 50 50 98 42 99 42 114 110 112 21 122 42 97 36 37 90 90 91 180 93 94 93 1[...]

45 KEY P ART N O . N O . DESCRIPTION KEY P ART N O . N O . DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 1 174348 Deck Weldment Mower 48 3 138017 Bracket Asm., Sway Bar 5 4939M R et ai ne r S pri ng 6 130832 Arm, Suspension, Rear (Sway Bar) 8 174365 B olt 7/16 Asm. Blade 1 1 173920 B lade 1 3 174360 S haft Asm. w/[...]

46 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacin[...]

47 15 MAX. SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. CUT OUT ON DOTTED LINES THIS IS A 15 SLOPE SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face. Make turns gradu- ally to prevent [...]

Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase. 2. Consult the yellow pages of your phone directo[...]