Poulan Pro 187189 manual

MODEL NO . PO1742STB 17.0 HP 42 Inc h La wn T ractor 187189 6.12.03 MH PRINTED IN U .S .A. F or P ar ts and Ser vice, contact our authorized distributor: call 1-800-849-1297 F or T echnical Assistance: call 1-800-829-5886[...]

2 • A void starting or stopping on a slope. If tires lose trac- tion, disengage the blades and proceed slo wly straight down the slope . DO NO T: • Do not turn on slopes unless necessar y , and then, turn slowly and gradually downhill, if possib le. • Do not mow near drop-offs , ditches, or embankments. The mower could suddenly turn ov er if [...]

3 W ARNING: In order to prevent ac- ci den tal star ting when setting up, trans por t ing, ad just ing or making re- pairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug. W ARNING: Do not coast do wn a hill in neutral, you ma y lose control of the tractor . W ARNING: T ow onl y the attachments that are rec [...]

4 T ABLE OF CONTENTS SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICA TIONS ....................................... 4 CUST OMER RESPONSIBILITIES ................................. 4 ASSEMBL Y ................................................................. 6-8 OPERA TION ..................................[...]

5 CONTENTS OF HARD W ARE P A CK Steering Wheel Seat Keys Slope Sheet (1) Oil Drain Tube (1) Bolt (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2 (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 (1) Locknut 1/2-20 (2) Keys Steering Wheel Adapter Steering Wheel Insert Steering Boot Steering Extension Shaft[...]

6 ASSEMBL Y T OOLS REQUIRED FOR ASSEMBL Y A sock et wrench set will make assembly easier . Stan dard wrench sizes are listed. (2) 7/16" wrenches Utility knif e (2) 3/4" wrench Tire pres sure gauge Pliers When right or left hand is mentioned in this man ual, it means when you are in the oper ating po si tion (seated be hind the steer ing w[...]

7 ASSEMBL Y FIG. 2 T O ROLL TRA CT OR OFF SKID (See Op- er a tion section for location and func tion of con trols) • Press lift le ver plunger and raise attachment lift le ver to its highest po si tion. • Release par king brake b y depressing clutch/brake ped al. • Place gearshift le ver in neutral (N) po si tion. • Roll tractor f orward of[...]

8 ASSEMBL Y ✓ CHECKLIST BEFORE Y OU OPERA TE AND ENJO Y Y OUR NEW TRAC- T OR, WE WISH TO ASSURE THA T Y OU RECEIVE THE BEST PER FOR MANCE AND SA TISF ACTION FR OM THIS QU ALITY PROD UCT . PLEASE REVIEW THE FOLLO WING CHECKLIST: ✓ All assembly instructions hav e been completed. ✓ No remaining loose par ts in car ton. ✓ Batter y is properly p[...]

9 OPERA TION These symbols ma y appear on your tractor or in literature supplied with the product. Lear n and understand their mean- ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRE[...]

10 OPERA TION KNO W Y OUR TRA CT OR READ THIS O WNER'S MANU AL AND SAFETY RULES BEFORE OPERA TING Y OUR TRA CT OR Compare the illustrations with y our tractor to f amiliar ize y ourself with the locations of various controls and ad just ments. Sav e this manual f or future ref erence. A TT ACHMENT CLUTCH LEVER - Used to engage the mower b lade[...]

11 NO TE: Under cer tain conditions when tractor is standing idle with the engine running, hot engine exhaust gases ma y cause “brown ing” of grass. T o eliminate this possibility , al- wa ys stop engine when stopping tractor on grass areas . CA UTION: Always stop tractor com- plete ly , as described above, before lea v- ing the operator's[...]

12 T O OPERA TE ON HILLS W ARNING: Do not drive up or do wn hills with slopes great er than 15° and do not drive across an y slope . • Choose the slow est speed before star ting up or down hills. • A void stopping or changing speed on hills. • If slowing is necessary , move throttle control le ver to slower position. • If stopping is absol[...]

13 OPERA TION T O ST ART ENGINE (See Fig. 5) When star ting the engine for the fi rst time or if the engine has run out of fuel, it will take e xtra cranking time to mov e fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brak e pedal and set parking brake . • Place gear shift le ver in neutral (N) position.[...]

14 MAINTENANCE BEFO RE EAC H USE T R A C T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN DATES AS YOU COMPLETE REGULAR SERVICE MAINTENANCE[...]

15 MAINTENANCE FIG. 9 FIG. 8 B A TTER Y Y our tractor has a batter y charging system which is suf fi cient f or nor mal use. Howe ver , periodic charging of the batter y with an automotive charger will e xtend its lif e. • K eep batter y and ter minals clean. • K eep batter y bolts tight. • K eep small vent holes open. • Recharge at 6-10 a[...]

16 MAINTENANCE V- B E LT S Check V -belts for deterioration and wear after 100 hours and replace if necessar y . The belts are not adjustable. Re place belts if they begin to slip from w ear. TRANSAXLE COOLING K eep transaxle free from build-up of dirt and chaff which can restrict cooling. FIG. 11 FIG. 10 T O CLEAN BA TTER Y AND TERMINALS Corrosion[...]

17 MAINTENANCE CLEANING • Clean engine, batter y , seat, fi nish, etc. of all foreign matter . • Keep fi nished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surf aces with automotive type wax. W e do not recommend using a garden hose or pressure washer to clean y our tractor unless the engine and trans- mission are [...]

18 SER VICE AND ADJUSTMENTS W ARNING: T O A V OID SE RI OUS IN JU R Y , BEFORE PERFORMING ANY SER VICE OR ADJUST - MENTS: • Depress clutc h/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment c lutch in “DISENGAGED” position. • T urn ignition key to “ST OP” and remove ke y . ?[...]

19 T O REPLA CE MO WER BLADE DRIVE BEL T (See Fig. 20) The mower b lade dr iv e belt ma y be replaced without tools. P ar k the tractor on le vel surf ace. Engage par king brake . BEL T REMO V AL - • Remove mow er from tractor (See “T O REMO VE MO W ER” in this section of this man ual). • W or k belt off both mandrel pulleys and idler pulle[...]

20 SER VICE AND ADJUSTMENTS FIG. 20 FIG. 22 T O REPLA CE MO TION DRIVE BEL T (See Fig. 22) P ar k the tractor on le vel surf ace. En gage parking brake . Fo r a s sis tance, there is a belt installation guide decal on bottom side of left f ootrest. BEL T REMO V AL - • Remov e mower (See “TO RE MO VE MOWER” in this section of manual). NO TE: O[...]

21 ADJUSTMENT BOL T NEUTRAL LOCK GA TE GEARSHIFT LEVER FIG. 23 SER VICE AND ADJUSTMENTS T O ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not hor izontal (left to right) when wheels are positioned straight f orward, remov e steer- ing wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL T OE-[...]

22 SER VICE AND ADJUSTMENTS T O REPLA CE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the bac kside of the grill. • Replace bulb in holder and push b ulb holder securely back into the hole in the bac kside of the grill. • Close hood. INTERLOCKS AND RELA YS Loose or damaged wiring may cause y our tractor to r un poorly [...]

23 ST ORA GE Immediately prepare your tr actor f or storage at the end of the season or if the tractor will not be used f or 30 days or more. W ARNING: Ne ver store the trac tor with gas o line in the tank inside a building where fumes may reac h an open fl ame or spark. Allow the engine to cool before storing in any en clo sure . TRA CT OR Remov [...]

24 TR OUBLESHOO TING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “T O ST ART ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait se veral minutes bef ore attempting to star t. 4. Bad spark plug. 4. Replace spar k plug. 5. Dir ty air fi lter . 5. Clean/replace air fi lter . 6. Di[...]

25 TR OUBLESHOO TING POINTS PROBLEM CA USE CORRECTION Engine continues to run 1. F aulty operator-safety presence control system. 1. Check wiring, switches and connections . If not when operator leaves seat corrected, contact an authorized ser vice center/ with attachment clutc h depar tment. engaged P oor cut - uneven 1. Worn, bent or loose blade [...]

26 SER VICE NO TES[...]

27 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB SCHEMA TIC BATTERY FUSE IGNITION SWITCH RED RED RED BLACK IGNITION UNIT HEADLIGHTS REMOVABLE CONNECTIONS BLACK BLACK BLACK WHITE WHITE WHITE RED BLACK ORANGE BLACK BROWN BLACK BLACK BLACK STARTER M SEAT SWITCH (NOT OCCUPIED) GROUNDING CONNECTOR ATT'MENT CLUTCH (CLUTCH OFF) CLUTCH / BRAKE ([...]

28 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 90 30 8 2 1 27 16 16 52 48 22 21[...]

29 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB ELECTRICAL 1 163465 Battery 12 V olt 25 Amp 2 74760412 Bolt He x Hd 1/4-20unc X 3/4 8 176689 Bo x Batter y 16 176138 Switch Interlock Push -In 21 175685 Harness Asm Light W/4152J 22 4152J Bulb Light #1156 24 4799J Cable Battery 6 Ga 11”red 25 146147 Cab le Batter y 6 Ga w/16 wire,red 26 17515[...]

30 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB CHASSIS AND ENCLOSURES 26 25 58 64 208 13 208 11 1 209 2 9 208 209 209 209 5 5 207 209 142 209 142 17 29 28 12 51 57 53 52 54 55 145 37 209 37 24 26 25 31 24 30 35 209 26 33 10 26 34 35 18 14 38 14 206 212 chassis-pl.lt_stlt_46[...]

31 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB CHASSIS AND ENCLOSURES 1 174619 Chassis 2 176554 Dra wbar 3 17000612 Screw 3/8-16 x .75 5 155272 Bumper Hood/Dash 9 168336X010 Dash P/L 10 72140608 Bolt Carriage 3/8-16 x 1 11 174996 P anel Dash Lh 12 145660 Clip Tinner man 13 172105X010 P anel Dash Rh 14 17490608 Scre w Thdrol 3/8-16 x 1-1/4 1[...]

32 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB DRIVE 29 28 112 14 41 38 39 89 57 69 51 74 75 78 76 77 1 25 19 24 26 2 53 35 34 37 36 35 62 36 64 65 59 56 212 55 63 116 70 77 61 22 27 26 85 52 30 32 32 30 52 11 85 80 4 3 13 84 15 79 6 113 18 51 5 18 6 16 66 96 26 27 51 48 151 202 49 47 50 120 150 81 21 8 10 169 82 156 165 168 166 163 14 159 [...]

33 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB DRIVE KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 - - - - - - T ransaxle P eer less (206-545C) (Order par ts from transaxle manu- f acturer) 2 146682 Spring Return Brake T/a Zinc 3 123666X Pulley T ransaxle 18" tires 4 12000028 Ring Retainer # 5100-62 5 121520X Strap [...]

34 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB STEERING ASSEMBL Y 44 51 54 5 9 5 7 7 9 4 3 32 43 6 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 12 39 68 67 67 67 13 65 85 85 68 15 15 15 29 29 82 88 71 17 29 43 91 steering_pl.lt_46[...]

35 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB STEERING ASSEMBL Y 1 140044X428 Wheel Steer ing A uto Black 2 175131 Axle Asm F ront 3 169840 Spindle Asm Lh 4 169839 Spindle Asm Rh 5 6266H Bearing Race Thrust Harden 6 121748X W asher 25/32 X 1 5/8 X 16ga 7 19272016 W asher 27/32 X 1 1/4 X 16 Ga 8 12000029 Ring Klip #t5304-75 9 3366R Bearing [...]

36 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 13 4 72 78 81 3 16 78 23 45 14 38 40 engine-bs.1cyl_17 NO TE: All component dimensions given in U .S. inches 1 inch = 25.4 mm 1 170551 Control Throttle /Choke Flag 2 17720408 Scre w Hex Thd Cut 1/4-20x1/2 3 - - - - - - Engine [...]

37 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB SEA T ASSEMBL Y KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 14 72050412 Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 15 134300 Spacer Split 28 x 96 Y el Zinc 16 121250X Spr ing Cprsn 1 27 Blk Pnt 17 123976X Nut Lock 1/4 Lge Flg Gr 5 Zinc 21 171852 Bolt Shoulder 5/16-18 Unc Blkz-2A 22 738[...]

38 5 11 16 6 9 2 3 10 2 8 14 WHEELS & TIRES KEY P ART NO . NO . DESCRIPTION 1 59192 Cap V alve Tire 2 65139 Stem V alve 3 106222X Tire F Ts 15 X 6 0 - 6 Ser vice 4 59904 T ube F ront (Ser vice Item Only) 5 106732X624 Rim Asm 6"front Ser vice 6 278H Fitting Grease (F ront Wheel Only) 7 9040H Bearing Flange (F ront Wheel Only) 8 106108X624 R[...]

39 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB MO WER LIFT 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13 lift-rh.1piece_3 1 159460 Wire Asm Inner/Sprg w/Plunger 2 159471 Shaft Asm Lift 3 105767X Pin Groov e 4 12000002 E Ring #5133-62 5 19211621 W asher 21/32 x 1 x 21 Ga. 6 120183X Bear ing Nylon 7 1094[...]

40 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB MO WER DECK 15 14 13 11 10 9 8 16 68 37 184 30 31 32 33 146 148 145 150 45 144 147 147 142 149 142 54 52 53 55 56 34 1 46 44 21 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 42_deck_man-t-path_3 152 151 153 154 157 158 67 153 156 155[...]

41 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PO1742STB MO WER DECK 1 165892 Mo wer Dec k Assembly , 42" 2 72140506 Bolt 3 138017 Brac ket Asm F r . Swa y Bar 3/42 4 165460 Brac ket Asm Dec k 42" Swa y Bar 5 4939M Retainer Spring 6 178024 Bar Sw a y Deck 8 850857 Bolt 3/8-24 x 25 Grade 8 patched 9 10030600 W asher , Lock 10 140296 W asher [...]

42 LIMITED W ARRANTY The Manuf acturer warrants to the original consumer purchaser that this product as manufactured is free from def ects in materi- als and work man ship . For a period of two (2) years from date of purchase b y the or iginal consumer purchaser , we will repair or replace, at our option, without charge f or par ts or labor incurre[...]

43 T E C U M S E H ® Issued Jan uar y 1980 Re vised Jan uar y 1991 T E C U M S E H ® SERVICE POLICY POLICY W ARRANTY LIMITED W ARRANTIES FOR NEW PEERLESS GEAR PO WER TRAIN COMPONENTS A. Products W arranted P eer less Gear and Machine Division of T ecumseh Products Company (“T ecumseh”), subject to the limitations contained below ,will, at its[...]

15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent t[...]