Powerware Uninterruptible Power Supply SOLA 4000 manual

JUE 401263 OPER ATING MANUAL Uninterruptible Power Suppl y SOLA 4000[...]

SOLA 4000 Operating Manual The SOLA 4000 Operating Manual consists of the following documents: SECTION 0: JUE 401263 INDEX AND SAFETY INSTRUCTIONS SECTION 1: JUE 401264 GENERAL SYSTEM DESCRIPTION SECTION 2: JUE 401265 INS T ALL A TION AND INITIAL S T ART-UP SECTION 3: JUE 401266 OPER A TION SECTION 4: JUE 401267 OPER A TING P ANEL SECTION 5: JUE 40[...]

JUE 401263 3 SOLA 4000 - Operating Manual SAFETY INSTRUCTIONS The unit must be used as intended. Follow the instructions given in the Operating Manual. Dangerous voltages are present inside the unit. Installation and use of this equipment must comply to all national and local regulations and procedures. To prevent overheating do not obstruct the fl[...]

JUE 401263 4 SOLA 4000 - Operating Manual Earth leakage protection: this device has a high leakage current towards protective earthing. The maximum earth leakage current is 300 mA. When setting the threshold of the earth leakage circuit breaker installed upstream from this equipment consider this amount of current and that due to the loads. All pri[...]

Chapters 1 UPS ASSEMB L Y 2 1.1 Features 2 1.2 UPS System Structure 3 1.3 Rectifier/Battery Charger 3 1.4 Battery (Accumulator) 4 1.5 Inverter 4 1.6 Static Switches 4 1.7 Maintenance Bypass 6 1.8 Hot-Standby Systems 6 1.9 Parallel-Redundant Systems 7 1.10 Parallel Systems 7 2 OPER A TING PANEL 8 2.1 Functional Description 8 2.2 Remote Monitoring 8 [...]

SOLA 4000 - General System Description JUE 401264 6 1 UPS ASSEMB L Y 1.1 Features CE This equipment complies to the essential requirements of Euro- pean Directives 89/336/EEC and 73/23/EEC, and complies to EN50091-2 (1995) and EN50091-1 (1991) standards. UPS Function The uninterruptible power supply (UPS) is connected between the consumer's cr[...]

SOLA 4000 - General System Description JUE 401264 7 1 UPS Assembly 1.2 UPS System Structure The basic SOLA 4000 power supply unit is an ac/dc/ac converter; the block diagram: Figure 1.1 illustrates six essential functional components: • Rectifier/battery charger (6 pulse) (RECT.) • Battery (BATT.) • Inverter (INV.) • Static inverter switch [...]

SOLA 4000 - General System Description JUE 401264 8 1.4 Battery (Accumulator) The battery supplies power in case of a short interruption or a total breakdown of the ac mains supply. In case of a rectifier failure (no dc voltage output), the load will be fed by the battery. The battery is only capable of feeding the load for a certain time (autonomy[...]

SOLA 4000 - General System Description JUE 401264 9 1 UPS Assembly During overload or inverter failure conditions, SSI is switched off and SSB is switched on, providing power supply from a backup source (mains, output of another UPS system, diesel generator set....). By always actuating both switches together for a short period, an uninterrupted po[...]

SOLA 4000 - General System Description JUE 401264 10 1.7 Maintenance Bypass The maintenance bypass function is to supply power directly to the connected load during UPS maintenance. The bypass consists essentially of one switch IBY. With SOLA 4000 series UPS systems, switching from different operating modes to maintenance bypass can be performed wi[...]

SOLA 4000 - General System Description JUE 401264 11 1.9 Parallel-Redundant Systems A parallel UPS system consists of 2 to 8 single UPS units con- nected in parallel, sharing the load current equally. Each unit has an individual static bypass, thus ensuring also redundancy of the static bypasses in a redundant system, i.e. if one static bypass shou[...]

SOLA 4000 - General System Description JUE 401264 12 2 OPER A TING PANEL 2.1 Functional Description The operating panel is the user-interface of the UPS. It offers the following functions: • Indication of important data (actual load, battery charging status, battery autonomy during the "BACK UP" phase) • Protective functions ( Battery[...]

Chapters 1 INS T ALL A TION 3 1.1 Mechanical Installation 3 1.2 Electrical Installation 8 1.3 Install. of Additional Optional Cabinets 13 1.4 Installation of an External Maintenance Bypass 16 1.5 CPNET Interface Card 18 1.6 Remote Emergency Power off 20 1.7 Diesel - Generator Operation 21 1.8 Common Alarm Contacts 22 1.9 Remote Reset 22 1.10 Instal[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 14 SOLA 4000 - Installation and Initial Start-Up FIG.1.8.1 Connec. of remote common alarm 22 Figures FIG.1.9.1 Connection of remote reset 22 FIG.1.10.1 Interconnection of hot-standby units with integrated maintenance bypasses and separate bypass terminals 23 FIG.1.10.2 Interconnection of hot-[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 15 1 INS T ALL A TION 1.1 Mechanical Installation Equipment Delivery and Storage After delivery, check equipment for any damage that may have occurred during shipment. The shipper and your SOLA agency must be notified in writing about damages due to shipment, includ- ing a detailed descriptio[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 16 Weight Type SOLA 4000 Weight without Battery [kg] Weight with Battery [kg] Static Load - [kg/m²] 10 310 597 1277(*) 15 310 597 1277(*) 20 335 622 1330(*) 30 350 637 1362(*) 40 480 - 1026 60 520 - 1112 80 810 - 1176 100 840 - 1219 120 870 - 1263 TAB. 1.1.1 UPS weight Floor Space Required F[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 17 1 Installation Room Size for 10-60 kVA UPS FIG. 1.1.6 UPS 10-60kVA room size[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 18 Room Size for 80-120 kVA UPS with auxiliary AC001 cabinet AC001 cabinets are used for SOLA 4000 units with 12 pulse chargers without galvanic separation and with THD Filters. FIG. 1.1.7 UPS 80-120kVA room size 1 Installation[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 19 Room Size for 80-120 kVA UPS with auxiliary AC002 cabinet AC002 cabinets are used for SOLA 4000 units with 12 pulse chargers with galvanic separation and with auxiliary transformers. FIG. 1.1.8 UPS 80-120kVA room size 1 Installation[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 20 1 Installation 1.2 Electrical Installation This equipment must be installed by qualified service person- nel. Switch off IRP, IRE, IB, IUG, IBY circuit breakers to completely isolate the equipment. Earth leakage protection : this device has high leakage current towards protective earthing.[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 21 Version 1 SOLA 4000 with Common Input for Rectifier and Bypass FIG. 1.2.1 UPS connection diagram, version 1 (*) Note: Internal Battery only for 10-30kVA units (**) Note: Customer supplied input fuses - see table 1.2.1 1 Installation[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 22 Version 1 SOLA 4000 with Common Input for Rectifier and Bypass Input Cables / Fuses Type SOLA 4000 Input cables [mm²] Input fuses [A] earth cable [mm²] 10 4x10 25 16 15 4x10 35 16 20 4x16 50 16 30 4x25 63 25 40 4x35 100 25 60 4x35 125 25 80 4x70 160 50 100 4x70 200 50 120 4x120 250 70 TA[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 23 Version 2 SOLA 4000 with Separate Inputs for Rectifier and Bypass FIG. 1.2.2 UPS connection diagram, version 2 (*) Note: Internal Battery only for 10-30kVA units (**) Note: Customer supplied rectifier input fuses - see table 1.2.5 (***) Note: Customer supplied bypass input fuses - see tabl[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 24 Version 2 SOLA 4000 with Separate Inputs for Rectifier and Bypass Input Cables Type SOLA 4000 Rect. cables [mm²] Bypass cables [mm²] earth cable [mm²] 10 3x10 4x10 16 15 3x10 4x10 16 20 3x16 4x16 16 30 3x25 4x25 25 40 3x25 4x25 25 60 3x35 4x35 25 80 3x50 4x50 50 100 3x70 4x70 50 120 3x1[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 25 1.3 Installation of additional optional cabi- nets SOLA 4000 with input and output transformers for voltage adaption FIG. 1.3.1 UPS connection diagram, with input and output transformers to adapt the UPS to the on-site voltage. SOLA 4000 with isolation transformer of the bypass supply FIG.[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 26 SOLA 4000 with THD filters FIG. 1.3.3 UPS connection diagram, with THD filters (*) Note: Internal Battery only for 10-30kVA units 1 Installation[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 27 SOLA 4000 with 12-pulse charger / rectifier FIG. 1.3.4 Installation of 12-pulse units without galvanic isolation SOLA 4000 with 12-pulse charger / rectifier and galvanic isolation of the input sup- ply. FIG. 1.3.5 Installation of 12-pulse units with galvanic isolation (*) Note: Internal Ba[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 28 1.4 Installation of an External Maintenance Bypass When an external maintenance bypass is installed, a normally open, voltage free contact must be available. This contact must be connected to the connector M4, Pin1 and Pin 2 at the top left hand corner of the mother board for the inverter/[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 29 FIG.1.4.2 External Maintenance Bypass Switch Version 2 (3 position) Note1: For Hot-Standby or parallel systems, it is sufficient to feed one contact into one unit only, however they may be connected in parallel at M4 (of IBYBP-CP) Pin1 and Pin 2 for all units. In this case separate termina[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 30 1.5 CPNET Interface Card The CPNET interface card is used for remote signalling of four standard alarm conditions by means of voltage-free contacts in programmable configurations. 1.5.1 Installation The CPNET interface card is a small pcb that is installed directly underneath the CPU/NCP p[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 31 Pin CN2 Pin M1 AS400 NOVEL 3-COM BANYAN-VINES BORRI VIKING BORRI SIDEKICK AMERICAN POWER 1 1 Not Used 2 2 N - MF* - MF* MF* MF* 3 3 MF MF MF MF MF MF MF 4 4 Common 5 5 BL BL BL BL BL BL BL 6 6 B MOK - - MOK MOK MOK 7 7 BOK BOK BOK BOK BOK BOK BOK 8 8 - - - - BL* - - 9 9 0 V 10 Not Used TAB[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 32 1.6 Remote Emergency Power off A Remote Emergency Power Off may be connected to the system. The connection terminals are M4 Pin 5 and Pin 6, using a nor- mally-open, voltage-free contact as a pushbutton.(See FIG. 1.6.1. and FIG 1.6.2.) FIG. 1.6.1 Connection of Remote EPO with N.C. contact [...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 33 1 Installation 1.7 Diesel - Generator Operation During diesel generator operation, if the frequency of the diesel- generator, with UPS and load connected, is unstable, it is advisable to disconnect the synchronisation of the inverter. This is achieved with a normally-open, voltage-free con[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 34 1.8 Common Alarm Contacts As a standard feature, contacts are provided for a remote common alarm.The connector is located on the control p.c.b for the front operating panel (CPU/NCP), located inside the front door of the UPS. FIG. 1.8.1 Connection of Remote Common Alarm Nominal Rating of C[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 35 1.10 Installation of Hot-Standby Systems For hot-standby systems the units must be connected together as shown in the FIG. 1.10.1 or FIG. 1.10.2 Note: The installation for each unit must be performed in accordance to the installation of single units as described in the previous sections. A[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 36 FIG. 1.10.2 Interconnection of hot-standby units with external maintenance bypass and separate bypass terminals. (*) Note: The internal maintenance bypass (IBY) may or may not be installed in this con- figuration. (**) Note: This cable must be twisted pair, total shield (refer. to section [...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 37 1.10.1 Installation of the Interconnection Cable The supplied cable must be connected between the units within the system. This must be connected at either of the connectors CN12 or CN13 on the mother-board of the Inverter/Bypass electronics (IBYBP-CP) and the other end of the cable is con[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 38 1. 11 Installation of Parallel Systems Up to a total of 8 units may be installed together in the one parallel system. Note: The installation for each unit must be performed in accord- ance to the installation of single units as described in the previous sections. Additionally to this, the [...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 39 FIG. 1.11.1 Interconnection of parallel units with integrated maintenance bypasses and separate bypass terminals. (*) Note: Internal Battery only for 10-30kVA units 1 Installation[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 40 FIG. 1.11.2 Interconnection of parallel units with common maintenance bypass and separate bypass terminals. (*) Note: The internal maintenance bypass may or may not be installed in this configuration. (**) Note: This cable must be twisted pair, total shield (refer to section 1.4) (***) Not[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 41 1.11.1 Installation of the Interconnection Cables There are two interconnection cables supplied with the units for each additional unit to the first unit. These cables must be con- nected between the units as shown in FIG. 1.11.4 One cable is connected to either CN12 or CN13 (the other end[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 42 1.12 Battery Installation Battery Installation must be in accordance with local safety standards. General The batteries are charged. The installation should only be made by appropriately qualified personnel. The screw connections between the batteries should be tightened with a torque wren[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 43 Internal Electrical Connections Cable (1) n° 3; L = 280 mm; diameter 16 mm 2 Cable (2) n° 8; L = 420 mm; diameter 16 mm 2 Cable (3) n° 4; L = 490 mm; diameter 16 mm 2 Cable (4) n° 2; L = 650 mm; diameter 16 mm 2 Support (CA1) n° 4; See Fig. CA1 Support (CA2) n° 9; See Fig. CA2 FIG. 1[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 44 1.12.2 Installation of External Batteries External Battery (38 Ah) Installation 38 Ah external batteries are installed in a B3/38 battery cabinet. To assemble the battery cabinet: • Place four battery blocks on the trays of the first level (see FIG. 1.12.2). • Place six battery blocks [...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 45 Important: Open battery switch IB before connecting the cables. • Place the trays with the batteries on the correspond- ing levels in the UPS. • Connect the battery blocks of the various levels to the battery switch IB , and IB to the terminals, as shown in FIG. 1.12.5 and FIG. 1.12.6 [...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 46 FIG. 1.12.6 B3/38 internal electrical connections 1 Installation[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 47 External Battery (65 Ah) Installation 65 Ah external batteries are installed in a B3/65 battery cabinet. To assemble the battery cabinet: • Remove the battery switch IB and the terminals. • Insert the battery blocks from the front and rear sides. Warning : after assembly there is a vol[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 48 FIG. 1.12.9 B3/65 internal electrical connections 1 Installation[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 49 Connection Between UPS and Additional Battery Cabinets Important: Open all battery switches IB before connecting the cables. Observe the indicated wiring polarity. • For UPS systems with external batteries: connect the external batteries as shown in FIG. 1.12.10 • After wiring, check t[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 50 2 INITIAL S T ART-UP 2.1 Start-Up Procedure General With the Start-Up procedure the correct installation of the UPS according to the previous section is checked. It must be carried out by specialised personnel. Safety precautions according to the appropriate local safety stand- ards must b[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 51 B: Inverter Voltage Adjustment • On the SS/FY pcb, measure the voltage at the screws Inverter R, Inverter S, Inverter T with respect to the neutral terminal 5- N. ? Does this voltage correspond to the desired voltage? no • Adjust the voltage to the desired value individually for each p[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 52 • If your unit has separate supplies for the rectifier and bypass (terminals 4-L1, 4-L2, 4-L3, 4-N), switch on the external supply for the bypass. Check that the bypass supply voltage at termi- nals 4-L1, 4-L2, 4-L3, 4-N is within ±10% of the nominal input voltage. If there are no separ[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 53 no: The difference is probably due to distortion of the mains voltage (the inverter voltage is an almost perfect sinewave) Continue with G yes: Continue with G G: Static Switch Commutation Check • C OMMUTATION TO THE BYPASS Press the pushbutton on the CPHC16-S pcb for the bypass. The sta[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 54 3 ADDITIONAL S T ART-UP PROCED. FOR MU L TI-UNIT SYSTEMS 3.1 Start-Up Procedure for Hot -standby Sys- tems Repeat the procedure of section 2 for the second unit in the system (with the first unit off). Ensure that the interconnecting BUS cable is connected according to section 1.9.1 and FI[...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 55 3.2 Start-Up Procedure for Parallel Systems Repeat the procedure of section 2 individually for all units in the system, with the the other units off. Ensure that the interconnecting BUS cables are connected accord- ing to section 1.10.1 and FIG 1.10.3. • Open IRP, IRE, IB and IUG of the [...]

SOLA 4000 - Installation and Initial Start-Up JUE 401265 56 to the nominal load. Measure the currents at the output of each module on phase T. If this current varies by more than ± 1% for this module, fine adjustment can be made with P1 on the IPR pcb. Check the currents at the output of each module on phase S. These currents must be balanced to w[...]

Chapters 1 OPER A TING MODES 2 1.1 General 2 1.2 Led Indication 3 2 OPER A TING MODES S T AND- ALONE UNIT 4 2.1 Normal Operation 4 2.2 Battery Operation 4 2.3 Bypass Operation 5 2.4 Maintenance Bypass Operation 5 2.5 Standby Operation 5 3 OPER A TING MODES HOT- ST ANDBY OPER A TION 6 3.1 Normal Operation 6 3.2 Operation with an Inverter Failure 6 3[...]

SOLA 4000 - Operation JUE 401266 58 1 OPER A TING MODES 1.1 General There are four different operating modes of the standard stand- alone on-line UPS-system (5 for hot-standby and 6 for parallel systems), ensuring uninterrupted power supply of the load under all conditions. Transitions between these operating modes are per- formed without interrupt[...]

SOLA 4000 - Operation JUE 401266 59 1.2 LED Indication The block diagram of the UPS, with integrated LEDs, allows a quick check of the UPS operating status. LED 1 MAINS PRESENT LED 2 RECTIFIER LED 3 BATTERY SWITCH LED 4 BATTERY DISCHARGING LED 5 BATTERY CHARGING LED 14 BYPASS POWER SUPPLY LED 15 MAINTENANCE BYPASS SWITCH LED 16 INVERTER LED 17 LOAD[...]

SOLA 4000 - Operation JUE 401266 60 2 Operating Modes Stand-alone Unit 2 OPER A TING MODES S T AND-ALONE UNIT 2.1 Normal Operation "Normal Operation" is the standard operating mode of the UPS • Mains power is present. • The rectifier converts ac power to dc power which charges the batteries and feeds the inverter. • The inverter con[...]

SOLA 4000 - Operation JUE 401266 61 2 Operating Modes Stand-alone Unit 2.3 Bypass Operation The "Bypass Operation" mode is activated by an inverter failure or an overload • The rectifier supplies dc power only to the battery. • The static inverter switch SSI opens automatically after the static bypass switch SSB is closed. • The loa[...]

SOLA 4000 - Operation JUE 401266 62 3 OPER A TING MODES HOT-S T ANDBY OPER A TION 3.1 Normal Operation "Normal Operation" is the standard operating mode of the hot- standby system. • Mains power is present. • The rectifiers of all units convert ac power to dc power which charges the batteries and feeds the inverters. • The inverters[...]

SOLA 4000 - Operation JUE 401266 63 • If an additional failure in the first unit occurs, or when the battery of that unit is exhausted, the inverter of another unit will takeover the load, continuing in battery operation until the mains returns or the second battery is exhausted. 3.4 Bypass Operation The "Bypass Operation" mode is activ[...]

SOLA 4000 - Operation JUE 401266 64 4 Operating Modes Parallel and Parallel/Redundant Operation 4 OPER A TING MODES P ARALLEL AND P ARALLEL/REDUNDANT OPER A TION 4.1 Normal Operation "Normal Operation" is the standard operating mode of the UPS if the system load is at its nominal value or the system is pro- grammed in a way that all units[...]

SOLA 4000 - Operation JUE 401266 65 4.3 Battery Operation The "Battery Operation" mode is activated by a mains failure or rectifier failure • The rectifiers supply no power • The batteries supply the required d.c. power to the inverters • The inverters supply a.c. power to the load as described in 4.1 • Power will only be supplied[...]

SOLA 4000 - Operation JUE 401266 66 4.5 Bypass Operation The "Bypass Operation" mode is activated by a multiple inverter failure or overload • If the load is greater than 110% of the load capacity of all available inverters, the static bypasses of all individual units will connect the load with the mains directly • All inverter output[...]

SOLA 4000 - Operation JUE 401266 67 5 Operating Instructions 5 OPER A TING INSTRUCTIONS 5.1 Switching On the UPS System / from Maintenance Bypass Initial UPS Operating Mode: The UPS is switched off, the load may or may not be supplied by maintenance bypass, IBY and all other power switches are open. Operating Steps : A: • Switch on the external m[...]

SOLA 4000 - Operation JUE 401266 68 5 Operating Instructions Final UPS Operating Mode: The UPS is now in normal operating mode, as described in chapter "2.1. Stand-alone unit", "3.1 Hot standby systems" or "4.1 Parallel systems". The green LEDs (L1, L2, L5, L3, L16, L17, L26, L19) on the operating panel(s) must be illu[...]

SOLA 4000 - Operation JUE 401266 69 5.2 Switching Off the UPS System / to Main- tenance Bypass Initial UPS Operating Mode: The UPS is in any operating mode described in the previous sections "Operating Modes" (except maintenance bypass opera- tion). All power switches except IBY are closed, and the load is fed either through the inverter [...]

SOLA 4000 - Operation JUE 401266 70 5 Operating Instructions 5.3 Switching On any one unit within a Sys- tem (Parallel and Hot-standby Systems) Initial UPS Operating Mode The UPS module was switched off using the procedure in section 5.4, all of the power switches in this module are in the off position, the load is supplied by the remaining unit(s)[...]

SOLA 4000 - Operation JUE 401266 71 5 Operating Instructions 5.4 Switching Off / any one Unit within a Sys- tem (Parallel and Hot-standby Systems) Initial UPS Operating Mode: The UPS is in any operating mode described in the previous sections "Operating Modes". All power switches except IBY are closed, and the load is fed either through t[...]

SOLA 4000 - Operation JUE 401266 72 5.5 Emergency Power Off Operating Steps: • To activate the Emergency Power Off, press simultaneously the two pushbuttons in the E.P.O. section of the operating panel (For hot-standby and parallel systems, the operation needs to be performed at one unit only). Attention! This operation will remove all supply to [...]

SOLA 4000 - Operating Panel ISSUED A4 19 1 JUE 401267 Chapters 1 FUNCTIONS 2 1.1 Indication of Important Data 2 1.2 Battery Monitoring 2 1.3 UPS Operating Mode Indication 3 1.4 Alarm Signalling 3 1.5 Remote Monitoring 3 1.6 Emergency Power Off 4 2 LED INDIC A TION 5 3 COMMUNIC A TION WITH A PC 9 3.1 Connection to PC 9 3.2 SNMP mode 10 3.3 Service M[...]

JUE 401267 74 SOLA 4000 - Operating Panel 1 FUNCTIONS 1.1 Indication of Important Data Actual Load The actual load of the UPS is indicated as a percentage of its nominal load capacity. Battery Charging Status While the battery is being charged (green LED 5 on), the actual charging status of the battery is indicated as a percentage of the nominal ba[...]

JUE 401267 75 SOLA 4000 - Operating Panel 1 Functions 1.3 UPS Operating Mode Indication On the operating panel a block diagram of the UPS is shown. The operating mode of the UPS is indicated with LEDs integrated into the block diagram. LED Off If a LED is not illuminated at all, the corresponding section is not active. LED On, Green If a LED is con[...]

JUE 401267 76 SOLA 4000 - Operating Panel 1.6 Emergency Power Off In case of emergency it is possible to switch off the complete UPS system. This is done by simultaneously pressing the "EMER- GENCY POWER OFF" (E.P.O.) push-buttons located on the operating panel. This function provides UPS disconnection from the load and galvanically isola[...]

JUE 401267 77 SOLA 4000 - Operating Panel 2 LED INDIC A TION The block diagram of the UPS, with integrated LEDs, allows a quick check of the UPS operating status. FIG. 2.1 - LED Indication 2 LED Indication[...]

JUE 401267 78 SOLA 4000 - Operating Panel LED 1 MAINS PRESENT • Green LED is continually illuminated = Mains O.K.(rectifier). • Green LED flashing slowly + BUZZER beeping slowly (approx. every 2 sec.) = Mains is not O.K. LED 2 RECTIFIER • LED off = Rectifier is not supplied • Green LED is continually illuminated = Mains and rectifier O.K. ?[...]

JUE 401267 79 SOLA 4000 - Operating Panel LED 18 LOAD FED BY BYPASS POWER SUPPLY • Yellow LED is continually illuminated = Load fed by static bypass • Otherwise LED is off. LED 19 LOAD IS SUPPLIED • Green LED is continually illuminated = Load fed either by inverter or by static bypass and IUG is closed • Otherwise LED is off. LED 27 BATTERY[...]

JUE 401267 80 SOLA 4000 - Operating Panel LOAD PERCENTAGE The actual load is indicated by LEDs as a percentage of the nomi- nal load. • All LEDs off => Actual load = 0 - 10% • Green LED 20% cont. illumin. => Actual load = 10 - 30% • Green LED 40% cont. illumin. => Actual load = 30 - 50% • Green LED 60% cont. illumin. => Actual l[...]

JUE 401267 81 SOLA 4000 - Operating Panel 3 COMMUNIC A TION WITH A PC 3.1 Connection to PC The UPS is connected to the PC via the RS232 interface. The respective connector is the female 9-pin sub-D connector on the CPU/ NCP pcb on the inside of the UPS front door. At the PC a serial port is used which can either be a male 9-pin sub-D connec- tor or[...]

JUE 401267 82 SOLA 4000 - Operating Panel 3.2 SNMP MODE With DIP7 of SW2 in the ON position, the UPS can be monitored and controlled from a remote location by a PC through a SNMP protocol converter. In this mode, software packages such as SMARTMON  from Systems Enhancement Corporation may be directly applied using a P.C. The software runs on PCs[...]

JUE 401267 83 SOLA 4000 - Operating Panel 3.4 Alarms With a connected PC, the following alarms are realised (SNMP and service modes): Rectifier Failure The Rectifier mains is in order but a failure is present within the rectifier. Inverter Failure The inverter is ON but the inverter voltage or inverter conditions are not in order. Battery Switch OF[...]

JUE 401267 84 SOLA 4000 - Operating Panel For systems with multiple static bypasses (hot-standby and paral- lel/redundant), if the bypass of this unit is available, but the bypass system is not available, the UPS system cannot transfer to the bypass supply, due to the fact that there may be insufficient by- passes available within the system. Overl[...]

JUE 401267 85 SOLA 4000 - Operating Panel 3.5 UPS status Additionally to the above alarms, the following status conditions are realised: Boost Charge The rectifier is re-charging the battery with a boost charge (accord- ing to DIN 41773). Output Switch OFF The output switch (IUG) is OFF and the load is not supplied by this unit. Service Bypass ON T[...]

JUE 401267 86 SOLA 4000 - Operating Panel 4 PANEL SETTINGS 4.1 DIP Switch Settings With the DIP switches SW1 and SW2 on the CPU/NCP pcb inside the front door , the operating parameters can be set according to actual conditions. Note: The following settings apply only with the software V2.0 or later. DIP Switch SW1 Dip 1 Dip 2 Dip 3 Dip 4 UPS RATING[...]

JUE 401267 87 SOLA 4000 - Operating Panel DIP Switch SW2 Dip 1 AUDIBLE ALARM OFF Audible alarm ENABLED ON Audible alarm DISABLED Dip 2 AUTONOMY ALARM OFF Autonomy alarm ENABLED ON Autonomy alarm DISABLED Dip 3 BATTERY TEST OFF Battery test DISABLED ON Battery test ENABLED DIP 4 TIME CONSTANT OFF FAST ON NORMAL DIP 5 OFF ON DIP 6 FREQUENCY OFF 60 Hz[...]

JUE 401267 88 SOLA 4000 - Operating Panel 4.2 Location of DIP-switches and pushbuttons on the CPU/NCP pcb The CPU/NCP pcb is located inside the front door at the UPS cubicle. FIG. 4.3 Layout of the CPU/NCP pcb PL1 Microprocessor RESET PL2 Emergency Power Off (E.P.O.) RESET 4 Panel Settings[...]

JUE 401267 89 SOLA 4000 - Operating Panel 5 REMOTE PANEL 5.1 General The Remote Panel is used for remote monitoring of SOLA 4000 systems for distances of up to 400m. It is connected by cable via a RS485 interface. It can be installed in a control room and provides the same user interface as the local operating panel. Only the E.P.O. function is not[...]

JUE 401267 90 SOLA 4000 - Operating Panel 5.3 Functions General The Remote Panel provides the same LED indications as the SOLA 4000 operating panel. Alarms are indicated by flashing LEDs and an integrated buzzer. The alarms can be muted directly at the Remote Panel by pressing the "Alarm Reset" push-button. The buzzer can be deactivated b[...]

JUE 401267 91 SOLA 4000 - Operating Panel 5 Remote Panel Communication timing When an alarm condition occurs, the Remote Panel calls the first programmed number. If the line is busy and only one number is to be called, the Remote Panel waits for 5 minutes and, if the alarm condition is still present, it tries to call the number again. This procedur[...]

SOLA 4000 - PCB Description Chapters 1 UPS CONTROL LOGIC 2 1.0 UPS Control Logic 2 1.1 Legend of symbols used 2 1.2 Rectifier 3 1.3 Inverter 5 1.4 Bypass 10 Figures FIG. 1.1 - IF/PS - R front view 3 FIG. 1.2 - CPHC16 - R front view 4 FIG. 1.3 - ICP front view 6 FIG. 1.4 - ICT-2 front view 7 FIG. 1.5 - IPS-500 front view 8 FIG. 1.6 - IPR front view [...]

SOLA 4000 - PCB Description JUE 401268 93 1 UPS Control Logic 1 UPS CONTROL LOGIC 1.0 UPS Control Logic The UPS Control logic is situated in the centre of the front part of the UPS. It consists of one rack with 7-8 PCBs (depending on the system configuration). On the covers of the rack, the various potentiometers, test points and LEDs are briefly l[...]

SOLA 4000 - PCB Description JUE 401268 94 1.2 Rectifier The rectifier control logic consists of two PCBs. IF/PS - R Rectifier electronic power supply • input voltage sensing • rectifier electronics power supply CPHC16 - R Rectifier control and regulation • rectifier output voltage regulation • rectifier output current limitation • soft-st[...]

SOLA 4000 - PCB Description JUE 401268 95 CPHC16 - R Front View FIG. 1.2 illustrates the display, switches and connectors of the CPHC16 - R PCB which are accessible from the front. - 7 segment display for diagnostics (see table below) - Reset max. Vdc pushbutton: press when the character "4" is displayed or the central segment is blinking[...]

SOLA 4000 - PCB Description JUE 401268 96 1 UPS Control Logic In normal condition the display shows a red seg- ment rotating clockwise. During the starting phase, a blinking central segment "-" is displayed. During parameter acquisition through the serial interface, the character "A" is displayed. If more than one alarm is prese[...]

SOLA 4000 - PCB Description JUE 401268 97 Inverter control and regulation (parallel configuration) • parallel regulation of up to 8 inverters • system control for up to 8 inverters (together with ICP pcb) • cold-standby control • load monitoring • redundancy monitoring ICP Front View FIG. 1.3 illustrates the LEDs and switches of the ICP P[...]

SOLA 4000 - PCB Description JUE 401268 98 - Proportional to the inv. voltage. 6V ≡ nominal inverter voltage - Inv. voltage tolerance adjust for 6V at TP1 with nom. voltage - Push to switch ON the inverter output static switch (SSI) ICT-2 Front View FIG. 1.4 illustrates the potentiometers, LEDs and test points of the ICT-2 PCB which are accessible[...]

SOLA 4000 - PCB Description JUE 401268 99 - Test point: test voltage = 4Vdc at full load on phase R - Current limitation adjustment phase T. Adjust for 4Vdc at TP3 - Current limitation adjustment phase S. Adjust for 4Vdc at TP2 - Current limitation adjustment phase R. Adjust for 4Vdc at TP1 - Power ON:green LED is illuminated - Power supply OK: gre[...]

SOLA 4000 - PCB Description JUE 401268 100 IPR front view FIG. 1.6 illustrates the LEDs, potentiometers, switches and test sleeves of the IPR pcb that are accessible from the front. - Parallel Operation On: This inverter is connected with another or more inverters to the output in parallel. - Redundancy Not OK: Redundant units only.The load has in-[...]

SOLA 4000 - PCB Description JUE 401268 101 1 UPS Control Logic 1.4 Bypass The bypass static switch control logic consists of two PCBs. IF/PS - S Bypass monitoring and power supply • bypass electronic power supply • mains voltage sensing CPHC16 - S Bypass control • switching control of the static bypass switch SSB • interface with the invert[...]

SOLA 4000 - PCB Description JUE 401268 102 IF/PS - S Front View FIG. 1.7 illustrates the LEDs of the IF/PS - S PCB which are accessible from the front. • +12V analog circuits power supply OK: green LED is illumi- nated • +16V m icroprocessor power supply OK: green LED is illumi- nated • +12V interfaces power supply OK: green LED is illuminate[...]

SOLA 4000 - PCB Description JUE 401268 103 CPHC16 - S Front View FIG. 1.8 illustrates the display, switches and connectors of the CPHC16 - S PCB which are accessible from the front. • 7 segment display for diagnostics (see table below) • Manual transfer to bypass pushbutton • RS232 connector (male) • RS485 connector (female) In normal condi[...]

ISSUED 04.02.97 A4 5 1 04.02.97 JUE 401269 SOLA 4000 - Technical Data Figures 1 SYSTEM D A T A 2 FIG. 1.1 - System Data 2 2 RECTIFIER D A T A 3 FIG. 2.1 - Rectifier Data 3 3 BA TTER Y D A T A 4 FIG. 3.1 - Battery Data 4 4 INVERTER D A T A 5 FIG. 4.1 - Inverter Data 5 M. Porpora We reserve the right to modify the contents of this document without no[...]

SOLA 4000 - Technical Data JUE 401269 105 FIG. 1.1 - System Data 1 System Data Technical Data / System Data Type SOLA 4000 10 15 20 30 40 60 80 100 120 System configuration On-line (double conversion) Nominal input voltage 3Ph+N x 380 ÷ 415 V Tolerance: ± 10% Nominal input frequency 50 / 60 Hz Tolerance: ± 10% Nominal output voltage 380 / 400 / [...]

SOLA 4000 - Technical Data JUE 401269 106 IG. 2.1 - Rectifier Data 2 Rectifier Data Technical Data / Rectifier Data Type SOLA 4000 10 15 20 30 40 60 80 100 120 Input voltage Tolerance with reduced output (DC) voltage refer to system data refer to system data -20 % Input frequency Tolerance refer to system data ± 10 % Rated input power with charged[...]

SOLA 4000 - Technical Data JUE 401269 107 FIG. 3.1 - Battery Data 3 Battery Data Technical Data / Battery Data Charger input voltage 10 15 20 30 40 60 80 100 120 Input charging voltage 3 x 380 V 3 x 400 V 3 x 415 V Number of cells (standard) Lead-Acid open Lead-Acid maintenance free Ni-Cd 192 192 300 192 192 300 192 192 300 Floating-voltage Lead-Ac[...]

SOLA 4000 - Technical Data JUE 401269 108 FIG. 4.1 - Inverter Data 4 Inverter Data Technical Data / Inverter Data Type SOLA 4000 10 15 20 30 40 60 80 100 120 Permissible input DC voltage range 320 - 480 V/DC Input power at rated load - [kW] 8,7 13 12,4 26 35,1 52,7 70,3 87,9 105,5 Inverter input current at 320 Vdc and rated load [A] 27 40 54 80 107[...]