Quadra-Fire QV36A-FB manual

1 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Model: Expression 36 (QV36A-FB) • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance. - Do not touch any electrical switch. Do not use a[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 2 Congratulations Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: ____________________________[...]

3 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. BTU Speci fi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. High Altitude Installations . . . . . . . . . [...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 4 Not e: Th i s i n st al l a t i o n m u s t c o n fo r m w i t h l o c a l c o d e s. I n t h e absenc e of loc al code s you must comply w ith the Nat ional Fuel Gas Co de, ANSI Z 223 . 1-lates t edition in t he U.S.A . and the CA N/CGA B1 49 Inst allation C odes in Canada[...]

5 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 G. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and w[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 6 A. Design and Installation Considerations Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. 2 2 Get ting S[...]

7 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 D. Inspect Firebox Surface cracking or crazing of fi rebrick material is normal and expected. The following types of cracks are acceptable and do not require replacement of the unit or the fi rebox: • Cracks that do not propagate entirely through the material. • Light[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 8 A D E 1/2 in. F B C F 3 3 F raming and Clearances Note: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. Fire Risk Pro[...]

9 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 5 4 3 2 1 2 1 4 6 8 1/2 Fire Risk. • Construct chase to all clearance speci fi cations in manual. • Locate and install appliance to all clearance speci fi cations in manual. D. Clearances Fire Risk. Odor Risk. • Install appliance on hard metal or wood surfaces exten[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 10 C B D A Figure 3.4 Clearances to Combustibles E H I G J F Clearance to Combustibles AB C D E F G HI J Rough Opening (V ent Pipe) Rough Opening (Height) Rough Opening (Depth) Rough Opening (Width) Clearance to Ceiling Combustible Floor Combustible Flooring Behind Appliance [...]

11 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 A. V ent T ermination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci fi ed. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fi re. Ro[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 12 O N P R Q X = AIR SUPPL Y INLET A = 12 inches................. clearances above grade, veranda, porch, deck or balcony B = 12 inches................. clearance to window or door that may be opened, or to permanently closed window C = 18 inches.................clearance bel[...]

13 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • V ent this appliance directly outside. • Use separate vent system for this appliance. May impair safe operati[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 14 Note: Must have a 12 inch minimum vertical vent before attaching a 90° elbow to the unit. H 1 V 1 Figure 5.3 Figure 5.4 D. V ent Diagrams 1. T op V ent - Horizontal T ermination One Elbow T wo Elbows * If the horizontal component is less than 5 feet then the total vent ru[...]

15 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Figure 5.5 1. T op V ent - Horizontal T ermination - (continued) Three Elbows H T V T H 2 H 1 V 2 V 1 V T Min. H T Max. 1 ft. 6 in. 3 ft. 2 ft. 6 in. 6 ft. 3 ft. 6 in. 9 ft. 4 ft. 10 ft. 4 ft. 6 in. 12 ft. 5 ft. 6 in. 15 ft. 6 ft. 6 in. 18 ft. 7 ft. 6 in. 21 ft. H T = 21 f[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 16 2. T op V ent - V ertical T ermination No Elbow Figure 5.6 Figure 5.7 T wo Elbows V 1 H T V T V 1 = 40 ft. Max. (12.2 m) * If the horizontal component is less than 5 feet then the total vent run can be extended to 40 feet. V T Min. H T Max. 1 ft. 6 in. 3 ft. 2 ft. 6 in. 6 [...]

17 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Figure 5.8 2. T op V ent - V ertical T ermination - (continued) Three Elbows INST ALLED HORIZONT ALL Y H T H 2 H 1 V 1 V 2 V T V T Min. H T Max. 1 ft. 6 in. 3 ft. 2 ft. 6 in. 6 ft. 3 ft. 6 in. 9 ft. 4 ft. 10 ft. 4 ft. 6 in. 12 ft. 5 ft. 6 in. 15 ft. 6 ft. 6 in. 18 ft. 7 ft[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 18 A. Pipe Clearances to Combustibles 6 6 V ent Clearances and F raming B. W all Penetration Framing Combustible W all Penetration Frame a hole in a combustible wall for an interior wall shield fi restop, (Figure 6.2) whenever a wall is penetrated. Use same size framing mate[...]

19 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 C. V ertical Penetration Framing Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/ fl oor (see Figure 6.3). • Frame the area with the same sized lumber as used in ceiling/ fl oor joist. • When i[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 20 7 7 Appliance Preparation A. Removing Non-combustible Facing Mate- rial Assembly The non-combustible assembly is located on the back side of appliance. CAUTION Handle with care • Non-combustible material may be damaged if dropped. • Hold non-combustible pieces in place[...]

21 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 C. Securing and Leveling the Appliance The diagram shows how to properly position, level, and secure the appliance (see Figure 7.8). Nailing tabs are pro- vided to secure the appliance to the framing members. • V enting - refer to V ent Clearances and Framing (Section 6)[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 22 Fire Risk. • Follow these instructions exactly . • Facing materials must be installed properly to prevent fi re. • No materials may be substituted without authorization by Hearth & Home T echnologies. W ARNING APPL Y F ASTENERS FROM F ASTENER P ACKET IN THESE AR[...]

23 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 FIBERGLASS ROPE RING FIRST VENT COMPONENT Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance • Overlap pipe slip sections at least 1-1/2 inches. • Use pilot holes for screws. • Screws must not exceed one inch long. • Pipe may separate if not properly jo[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 24 Figure 8.5 Seams Note: Make sure that the seams are not aligned to prevent unintentional disconnection. INCORRECT CORRECT Assembling DVP-12A Slip Sections The outer fl ue of the slip section should slide over the outer fl ue of the pipe section and into (inner fl ue) th[...]

25 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 B. Disassembly of V ent Sections T o disassemble any two pieces of pipe, rotate either section (see Figure 8.1 1), so that the seams on both pipe sections are aligned (see Figure 8.12). They can then be carefully pulled apart. Securing the V ent Sections V ertical Sections[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 26 C. Installing Heat Shield and Horizontal T ermination Cap NOTE: Where required, an exterior wall fl ashing is available. When penetrating a brick wall, a brick extension kit is available for framing the brick. Heat Shield Requirements for Horizontal T ermination For all h[...]

27 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 SCREWS CAULK STORM COLLAR (1 of 3) D. Installing Roof Flashing and V ertical T er- mination Cap For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.14). Roof Pitch H (Min.) Ft. Flat to 6/12..........................[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 28 Figure 8.17 Assembling the Storm Collar Figure 8.18 Assembling the Storm Collar Around the Pipe Connect both halves of the storm collar with two screws (see Figure 8.17). Wrap the storm collar around the exposed pipe section and align brackets. Insert a bolt (provided) thr[...]

29 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Note: Hav e the gas supply line installed in ac cordanc e w i t h l o c a l b u i l d i n g c o d e s , i f a n y . I f n o t , f o l l o w A N S I 2 2 3 . 1 . I n s t a l l a t i o n s h o u l d b e d o n e b y a q u a l i fi ed inst aller approv ed and/or licensed as re[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 30 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.L. Listed gas appliances are tested and approved without requiring cha[...]

31 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 A. Recommendation for Wire This appliance requires 1 10-120 V AC be wired to the junction box either for use of optional accessories or for proper operation of the appliance. 1 0 10 Elect rical Infor mation Note: This appliance must be electrically wired and grounded in ac[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 32 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Shock hazard. • Replace damaged wire with type 105º C rated wire. • Wire must have high temperat[...]

33 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Figure 10.3. Installation instructions Determine location Determine the location for the wall switch. The chosen location should provide an accessible location in the same space as the gas fi replace. Never place this unit in a separate room. The control wire supplied wit[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 34 Setting Flame Height/manifold pressure (T o be done by a quali fi ed service technician). Upon initial power-up of this device, valve pressure must be set for fl ame adjustment. • Loosen output pressure tap on valve and connect with pressure manometer . • Press fl a[...]

35 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 WHT WHT BLK BLK GRN wire inside box Copper ground attached to GRN screw with GRN wire 14/2WG Cover Plate outside firebox Romex Connector F . Junction Box Installation If the box is being wired from the OUTSIDE of the appli- ance: • Remove the cover plate located on the o[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 36 A. Mantel Projections Figure 1 1.1 shows the minimum vertical and correspond- ing maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance. 1 1 11 F inishing B. Facing Material Figure 1 1.3 Noncombustible[...]

37 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 1 2 12 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity . C. Accessories Instal[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 38 Log Assembly: LOGS-2062 E. Positioning the Logs Carefully remove the logs from the packaging. CAUTION: Logs are fragile! Figure 12.1 1 1 6 6 5 5 4 4 3 3 2 2 Carefully remove the grate from the foam sup- ports and then remove the foam supports from around the burner . Figur[...]

39 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 LOG #3: (SRV2062-703) Place log #3 on the burner in the same way but on the left front of the burner . LOG #2: (SRV2062-702) Place log #2 on the burner so that the bottom of the log conforms with the contour of the burner . The outside of the log should rest on the grate. [...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 40 Figure 12.7 Figure 12.8 Figure 12.9 1 1 LOG #6: (SRV340-705) Rest log #6 on the left smooth cut-out area on top of log #1 and place the lower end on log #3. The notch on the bottom of log #6 should rest on the wedge shape on the end of log #3. LOG #5: (SRV330-704) Place th[...]

41 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 F . Glass Assembly Handle glass doors with care. • Inspect the gasket to ensure it is undamaged. • Inspect the glass for cracks, chips or scratches. • Do NOT strike, slam or scratch glass. • Do NOT operate appliance with glass door removed, cracked, broken or scrat[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 42 H. Grilles and T rim Install optional marble and brass trim surround kits as de- sired. Marble, brass, brick, tile, or other noncombustible materials can be used to cover up the gap between the sheet rock and the appliance. Do not obstruct or modify the air inlet/outlet gr[...]

43 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 A. Before Lighting Appliance This appliance has an IntelliFire ignition system. 1 3 13 Op erating Instr uctions CAUTION If installing IntelliFire ignition battery backup: • Do not install batteries if the backup mode may not be used for extended time. • Batteries may l[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 44 B. Lighting Appliance IPI Ignition 1. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. 2. Wait fi ve (5) minutes to clear out any gas. Then smell for gas, including near the fl oor. If you s[...]

45 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn u[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 46 1 4 14 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service person in the diagnosis of a problem an[...]

47 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 IntelliFire Ignition System - (continued) Symptom Possible Cause Corrective Action 3. (Continued) Pilot lights but continues to spark, and main burner will not ignite. (If the pilot contin- ues to spark after the pilot fl ame has been lit, fl ame recti fi cation has not[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 48 1 5 15 Maintaining and Ser vicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance checkup at the beginning of each heating season. Annual [...]

49 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Inspect Maintenance T asks Doors, Surrounds and Fronts 1. Assess condition of screen and replace as necessary . Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary . 3. V erify no obstructions to air ?[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 50 1 6 16 Reference Materials H L K P R O A S J I ø F C G E V U T B D M Q GAS LINE ACCESS ELECTRICAL ACCESS A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3. Figure 16.[...]

51 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 B. V ent Components Diagrams Figure 16.2 DVP vent components Pipe Effective Length Inches Millimeters DVP4 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152 DVP12A 3 to 12 76 to 305 DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to [...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 52 DVP-TRAP1 DVP-TRAP2 DVP-TRAPK2 DVP-TRAPK1 DVP-TRAP Horizontal T ermination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Length Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. [...]

53 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 B. V ent Components Diagrams ( continued ) Figure 16.4 DVP vent components 13-1/4 in. (367 mm) 24-5/8 in. (625 mm) 27-1/2 in. (127 mm) RF6M Roof Flashing Multi-pak 31 in. (787 mm) 24-5/8 in. (625 mm) 13-1/4 in. (367 mm) RF12M Roof Flashing Multi-pak BEK Trap Ca p Brick Ext[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 54 C. Service Parts QV36A-FB Beginning Manufacturing Date: April 2004 Ending Manufacturing Date:______ R 36” Direct V ent Gas Fireplace IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and [...]

55 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION COMMENTS P[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 56 C. Service Parts List QV36A-FB IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at De[...]

57 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 D. Limited Lifetime W arranty 4021-645C 12-29-10 Page 1 of 2 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY Hearth & Home T echnologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and[...]

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 58 D. Limited Lifetime W arranty (continued) 4021-645C 12-29-10 Page 2 of 2 W ARRANTY CONDITIONS:  7KLVZDUUDQWRQOFRYHUV++7DSSOLDQFHVWKDWDUHSXUFKDVHGW KURXJKDQ++7 DXWKRUL]HGGHDOHURUGLVWULEXWRU  $ OLVWRI ++7[...]

59 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Quadra-Fire, a brand of Hearth & Home T echnologies Inc. 7571 215 th Street West, Lakeville, MN 55044 www .quadra fi re.com E. Contact Information Please contact your Quadra-Fire dealer with any questions or concerns. For the location of your nearest Quadra-Fire deale[...]