Sanyo C3682 manual

IMPORTANT These air conditioners employ new refrigerant R410A. Pay special attention when servicing the unit. TECHNICAL & SER VICE MANUAL KS3082 + C3082 KS3682 + C3682 DC INVERTER SPLIT SYSTEM AIR CONDITIONER Destination: North America Outdoor Model No. C3082 C3682 Product Code No. 1 852 354 34 1 852 354 35 Indoor Unit Outdoor Unit KS3082 KS368[...]

• Before doing repair work, please read the " SAFETY PRECAUTIONS" carefully and fully understand them. • The precautionary items here are divided into " W arning" and " Caution" items.  Items in particular which may cause death or serious injury to the service personnel if the work is not performed correct[...]

W arning If refrigerant gas blows off during the work, do not touch the refrigerant gas as it may cause frostbite. If refrigerant gas leaks during the work, ventilate the room. If refrigerant gas catches fire, harmful gas may be generated. Do not mix any gas other than the specified refrigerant gas in the refrigerating cycle. If air or other contam[...]

T able of Contents SAFET Y PRECAUTIONS T ABLE OF CONTENTS 1. OPERA TING RANGE 2. SPECIFICA TIONS 2-1.  Unit Specifications 2-2.  Major Component Specifications 2-3.  Other Component Specifications 3. DIMENSIONAL D AT A 4. REFRIGERANT FLOW DIAGRAM 4-1.  Refrigerant Flow Diagram 5. PERFORMANCE DA TA 5-1.  Te mperature Charts 5-2.  C[...]

9. CHECKING ELECTRICAL COMPONENTS 9-1.  Measurement of Insulation Resistance 9-2.  Checking Continuity of Fuse on PCB Ass'y 10. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SE RV ICING UNIT 10-1.  Characteristics of New Refrigerant R410A 10-2.  Checklist before Servicing 10-3.  T ools Specifically for R410A 10-4.  T ubing Inst[...]

95 °F D.B. / 71 °F W .B. 67 °F D.B. / 57 °F W .B. 1. OPERA TING RANGE Maximum Minimum 1 15 °F D.B. 0 °F D.B. T emperature Indoor Air Intake T emp. Outdoor Air Intake T emp. Cooling 6[...]

2. SPECIFICATIONS 2-1. Unit Specifications Indoor Unit KS3082 Outdoor Unit C3082 < 230V > DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: Rating conditions are: Cooling: Indoor air temperature 80°F D.B. / 67°F W.B. Outdoor air temperature 95°F D.B. / 75°F W.B. Vertical dB-A dB-A Indoor : Hi/Me/Lo/Qt* Outdoor : Hi Air Filter Compressor Ref[...]

Indoor Unit KS3082 Outdoor Unit C3082 < 208V > DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: Rating conditions are: Cooling: Indoor air temperature 80°F D.B. / 67°F W.B. Outdoor air temperature 95°F D.B. / 75°F W.B. Vertical dB-A dB-A Indoor : Hi/Me/Lo/Qt* Outdoor : Hi Air Filter Compressor Refrigerant / Amount charged at shipment Ibs ([...]

Indoor Unit KS3682 Outdoor Unit C3682 < 230V > DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: Rating conditions are: Cooling: Indoor air temperature 80°F D.B. / 67°F W.B. Outdoor air temperature 95°F D.B. / 75°F W.B. Vertical dB-A dB-A Indoor : Hi/Me/Lo/Qt* Outdoor : Hi Air Filter Compressor Refrigerant / Amount charged at shipment Ibs ([...]

Indoor Unit KS3682 Outdoor Unit C3682 < 208V > DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: Rating conditions are: Cooling: Indoor air temperature 80°F D.B. / 67°F W.B. Outdoor air temperature 95°F D.B. / 75°F W.B. Vertical dB-A dB-A Indoor : Hi/Me/Lo/Qt* Outdoor : Hi Air Filter Compressor Refrigerant / Amount charged at shipment Ibs ([...]

Indoor Unit KS3082 24BYJ48-1256 Flap Motor Type Stepping Motor Rating Model Coil Resistance Ohm (Ambient Temp. 77 °F (25 °C)) Each Pair of Terminal : 200 +/- 7% DC 12V Aluminum Plate Fin / Copper Tube 1 and 2 19.5 4.55 (0.423) Face Area Coil Rows Fins Per inch Heat Exchanger Coil ft 2 (m 2 ) DATA SUBJECT TO CHANGE WITHOUT NOTICE. Yes Control PCB [...]

Indoor Unit KS3682 Flap Motor Type Rating Model Coil Resistance Ohm (Ambient Temp. 77 °F (25 °C)) Face Area Coil Rows Fins Per inch Heat Exchanger Coil ft 2 (m 2 ) DATA SUBJECT TO CHANGE WITHOUT NOTICE. Control PCB Control Circuit Fuse Controls Part No. Microprocessor 250V 3A CB-KS3682 Fan Remote Control Unit Q'ty ... Dia. and Length Type in[...]

Outdoor Unit C3082 2-2-2. Outdoor Unit P.C.Board Circuit Fuse Controls Part No. - 250V 25A POW-CH3082-B1 Noise Filer P.C.B Microprocessor 400V 3.5A CR-C3082-F Control P.C.B - - HIC-CH3072R-C1 H.I.C.Board DATA SUBJECT TO CHANGE WITHOUT NOTICE. Pints (cc) - Micro F VAC External Finish Acrylic baked-on enamel finish FV68S ... 2.98 (1,400) - - Internal[...]

Outdoor Unit C3682 P.C.Board Circuit Fuse Controls Part No. - 250V 25A POW-CH3082-B1 Noise Filer P.C.B Microprocessor 400V 3.5A CR-C3682-F Control P.C.B - - HIC-CH3072R-C1 H.I.C.Board DATA SUBJECT TO CHANGE WITHOUT NOTICE. Pints (cc) - Micro F VAC External Finish Acrylic baked-on enamel finish FV68S ... 2.98 (1,400) - - Internal Controller Yes Alum[...]

2-3. Other Component Specifications Indoor Unit  KS3082  KS3682 Outdoor Unit  C3082  C3682 0 32 50 68 86 104 122 140 158 176 194 (0) (10) (20) (30) (40) (50) (60) (70) (80) (90) 40 60 80 100 120 140 160 180 200 20 50 1 0 2 3 4 5 6 7 8 9 10 59 68 77 86 95 104 (10) (15) (20) (25) (30) (35) (40) • Indoor air temp sensor (Model:KTEC-35-S1[...]

3. DIMENSIONAL D ATA Indoor Unit  KS3082  KS3682 Unit: inch(mm) (852-0-0010-19600-0) 41-15/16 (1065) 9-1/16 (230) (3/32) 7-25/32 Wide tube dia. 5/8" (15.88) Narrow tube dia. 3/8" (9.52) Drain hose dia. 23/32" (18) 1-27/32 1-3/32 2-3/32 25/32 5-1/2 6-7/32 16-1 1/32 17-5/16 19-9/16 16-1 1/32 17-21/32 22-3/8 5-3/16 3-3/4 3-3/4 7-7[...]

Outdoor Unit  C3082  C3682 Unit: inch(mm) (852-0-0010-19400-1) 6-1 1/6 25-31/32 4-1 1/32 2-15/16 2-3/8 2-ID:1-1/4 holes (holes for drain) Of the 4-ID:1-1/4 holes, use 1 of 2 holes specified for drain use to install the port. Use rubber plugs to seal the remaining 3 holes. 1/2 1/2 2-15/16 8-5/8 4-1/8 37-1/32 (940) Refrigerant tubing joint (Liq[...]

Wide tube service valve Wide tube Narrow tube service valve Narrow tube Heat exchanger Heat exchanger Cooling cycle Indoor unit Outdoor unit Electric expansion valve Strainer M O.D 5/8" (15.88 mm) O.D. 3/8" (9.52 mm) 4. REFRIGERANT FLOW DIAGRAM 4-1. Refrigerant Flow Diagram Indoor Unit  KS3082  KS3682 Outdoor Unit  C3082  C368[...]

5. PERFORMANCE D ATA 5-1. T emperature Charts Indoor Unit  KS3082 Outdoor Unit  C3082 • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. NOTE Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 230V) (1) Low pressure performance chart (2) Operating cur[...]

Indoor Unit  KS3682 Outdoor Unit  C3682 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 230V) • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. NOTE (1) Low pressure performance chart (2) Operating current performance chart (3) Indoor discharge ai[...]

Indoor Unit  :  KS3082 Outdoor Unit  :  C3082 Power Supply  :  230V Single Phase 60Hz 5-2. Cooling Capacity 1. 2. Above data represents the value when the operation frequency of a compressor is fixed. Above data does not take Freeze Prevention Protection during cooling operation into account. For this reason, the value may vary fr[...]

1. Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B. : Outdoor Ambient Temp. 95 °F (35 °C) D.B. 2. 3. Above data represents the value when the operation frequency of a compressor is fixed. Above data does not take Freeze Prevention Protection during cooling operation into account. For this reas[...]

Indoor Unit  :  KS3682 Outdoor Unit  :  C3682 Power Supply  :  230V Single Phase 60Hz 1. 2. Above data represents the value when the operation frequency of a compressor is fixed. Above data does not take Freeze Prevention Protection during cooling operation into account. For this reason, the value may vary from the actual cooling [...]

Indoor Unit  :  KS3682 Outdoor Unit  :  C3682 Power Supply  :  230V Single Phase 60Hz 1. Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B. : Outdoor Ambient Temp. 95 °F (35 °C) D.B. 2. 3. Above data represents the value when the operation frequency of a compressor is fixed. Ab[...]

Horizontal distance (ft.) Axis air velocity (ft./sec.) Vertical distance (ft.) Room air temp. : 80°F (26.7°C) Fan speed : High Cooling : Flap angle 0 , : Axis air velocity 0 : Flap angle 30 , : Axis air velocity 30 5-3. Air Throw Distance Charts Indoor Unit  KS3082   0 5 10 15 0 5 10 15 20 25 30 : Flap angle[...]

Horizontal distance (ft.) Axis air velocity (ft./sec.) Vertical distance (ft.) Room air temp. :8 0 °F (26.7 °C ) Fan speed : High Cooling : Flap angle 0 , : Axis air velocity 0 : Flap angle 30 , : Axis air velocity 30 Indoor Unit  KS3682   0 5 10 15 0 5 10 15 20 25 30 : Flap angle 0  , : Axis air velocity[...]

6. ELECTRICAL D ATA 6-1. Electrical Characteristics Indoor Unit  KS3082 Outdoor Unit  C3082 Indoor Unit Outdoor Unit Fan Motor Fan Motor + Compressor Performance at 230V Single-phase 60Hz Rating conditions Running amp. A 0.4 Power input W A W 39 16.1 3,251 Rating conditions:  Indoor air temperature:  80 °F (26.7 °C ) D.B. / 67 °F (19[...]

Indoor Unit  KS3682 Outdoor Unit  C3682 Indoor Unit Outdoor Unit Fan Motor Fan Motor + Compressor Performance at 230V Single-phase 60Hz Rating conditions Running amp. A 0.4 Power input W A W 39 19.6 3,961 Rating conditions:  Indoor air temperature:  80 °F (26.7 °C ) D.B. / 67 °F (19.4 °C ) W.B.  Outdoor air temperature:  95 °[...]

8FA2-5250-70400-3 6-2. Electric Wiring Diagrams Indoor Unit  KS3082  KS3682 EVAPORATOR TERMINAL BASE TO OUTDOOR UNIT LAMP 9P( WHT ) FLAP 5P (WHT) M FLAP MOTOR RED ORG YEL PNK BLU 1 2 3 4 5 1 2 3 4 5 AC IN COM SI BLK WHT BLK BLK BLK BLK BLK BLK BLK 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 IND LAMP ASSY OPERATION [...]

Outdoor Unit  C3082  C3682 8FA2-5250-71800-1 1 2 3 4 5 INDOOR UNIT POWER SUPPL Y GND TERMINAL (5P) CRANKCASE HEA TER F AN MOTOR MAGNETIC COIL COI L THERMISTOR NOISE FIL TER P .C.BOARD CONTROL P .C.BOARD HIC BOARD CT (BRN) ACOUT (ORG) DCOUT (WHT) PRY (GRN) (BRN) CT (RED) FM2 (RED) FM1 (WHT) MV (BLK) COIL (ORG) ACIN (WHT) DCIN (GRN) PRY (WHT) T[...]

Emergency operation Emergency operation is available when the remote controller malfunctions, has been lost, or otherwise cannot be used. • The set temperature is 4°F(2°C) below the detected room temperature in the case of cooling operation. (GREEN) (Lamp Off) COOL STOP T o operate the system, press the OPERA TION button, which is also used [...]

HIGH POWER NIGHT SETBACK Lamp colors Ti mer backup This function acts to raise the power but keeps the AC system in the same operating mode. This function is set with the HIGH POWER button on the remote controller . (It can be set regardless of the temperature and fan speed settings.)  HIGH POWER operation from remote controller  The unit ope[...]

The noise reducing control is the function used for silent operation of the air conditioner by means of setting the dip switch on the outdoor unit P.C.Board to control the fan and compressor's motor speed.  <Operation Sound> <Switching Procedure to Noise Reducing Control> (1)  Remove the 3 screws fixing the inspection panel a[...]

The maximum current value is changed to 14A (for C3082) or 17A (for C3682) to prevent power breaker tripping. (It is set to 24A when the unit is delivered from the factory.) <Maximum Current Value Change Procedure> (1)  Remove the inspection panel.  Refer to Fig. 2 in " Noise Reducing Control" for details. (2)  When the swi[...]

Compressor discharge temperature control Freeze prevention During COOL or D RY operation, freezing is detected and operation is stopped when the temperature of the indoor heat exchanger matches the conditions below . 1.  Freeze-prevention operation is engaged when the temperature of the indoor heat exchanger is below 41°F(5°C). 2.  Restart [...]

8. TROUBLESHOOTING 8-1. Precautions before Performing Inspection or Repair NOTE After checking the self-diagnostics monitor , turn the power OFF before starting inspection or repair . High-capacity electrolytic capacitors are used inside the outdoor unit controller (inverter). They retain an electrical charge (charging voltage DC 310V) even after t[...]

Since the indications cover various units, the corresponding parts listed below may not be present in some models. (1) OPERATION lamp (2) TIMER lamp (3) LED CLEAN lamp OPERATION TIMER LED CLEAN ON/OFF INDOOR UNIT (1) Self-diagnostics Lamps .... OFF .... Blinking .... ON (Illuminated) LED Clean (3) Operation (1) Ti mer (2) Indication on indoor unit [...]

(2) If the self-diagnostics function fails to operate Check the indoor unit. Is the fuse blown? Replace the controller. Replace the circuit board or the fuse. No indicators illuminate and the indoor fan does not rotate. Check the power voltage. Normal Blown 38[...]

8-3. Checking the Indoor and Outdoor Units (1) Checking the indoor unit (2) Checking the outdoor unit Using the TEST/T-RUN terminals Control No. Check items (unit operation) T -RUN :T est run (compressor and fan motor turn ON). TEST/MV : Compresses time to 1/60th (accelerates operation by 60 times faster than normal). Use the remote controller to o[...]

(3) Serial Communication Error Identification Procedure Refer to "Method of Self-Diagnostics" for the self-diagnostics procedure. (3-1) Alarm Code : E05 < Before the Operation > If the lamps on the main body show the following conditions after the completion of self-diagnostics, a communication error between the indoor unit and outd[...]

What is the latest self-diagnosis result ? Alarm Code : E07/P04/P05/ P20/P27 Alarm Code : E07/P04/P05/ P20/P27 Defect in the outdoor unit P. C. board. Alarm Code : E05 Defect or connection error in the inter-unit cable Defect in the indoor unit P .C. board ( Continued from the previous page A. ) A ( Continued from the previous page B. ) B 1 2 4 3 5[...]

(3-2) Alarm Code : E07/P04/P05/P20/P27 T roubleshooting Serial Communication 1.  T urn off the power and wait until the power lamp (LED)  of the outdoor unit controller is turned OFF . 2.  Disconnect the cable from the terminal 3 on the indoor  unit terminal strip. (Fig. 7) Defect in the indoor unit P .C. board Defect in the outdoor uni[...]

[T rouble symptom 3]  Motor rotates for some time (several seconds), but then quickly stops, when the indoor unit operates. (There is trouble in the system that provides feedback of motor rotation speed from the motor to the indoor unit controller .) [T rouble symptom 4]  Fan motor rotation speed does not change during indoor unit operation. [...]

8-4-2. Outdoor Fan Motor This outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil resistance, and the following procedure should be used to check the motor . Perform the trouble diagnosis by T est Run mode described on Installation Instructions of indoor unit. [T rouble symptom 1]  The fan doe[...]

8-5. Noise Malfunction and Electromagnetic Interference An inverter A/C operates using pulse signal control and high frequencies. Therefore, it is susceptible to the effects of external noise, and is likely to cause electromagnetic interference with nearby wireless devices. A noise filter is installed for ordinary use, preventing these problems. Ho[...]

Insulation tester Probe Clip Ground wire Terminal plate Copper tube or metallic part Clip Insulation tester Probe Fig. 1 Fig. 2 Fig. 3 Fig. 4 Copper tube or metallic part Clip Insulation tester Probe Clip Insulation tester Probe Metallic part From fan motor, compressor and other parts 9. CHECKING ELECTRICAL COMPONENTS 9-1. Measurement of Insulation[...]

Fuse PCB Ass'y Fig. 5 Fig. 6 Fuse 9-2.  Checking Continuity of Fuse on PCB Ass'y Remove the PCB Ass'y from the electrical component box. Then pull out the fuse from the PCB Ass'y. (Fig. 5) Check for continuity using a multimeter as shown in Fig. 6. 47[...]

10. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT 10-1. Characteristics of New Refrigerant R410A 10-1-1. What is New Refrigerant R410A? R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture. Its refrigeration capacity and energy efficiency are about the same level as the conventional refrigeran[...]

Tubing precautions Refrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily cover the ends of the tubing with caps or tape prior to installation. Never use 0.0276" (0.7 mm)-thick copper tubing or tubing which is less than 0.0315" (0.8 mm) in thickness, since air conditioners with R410A a[...]

10-3. Tools Specifically for R410A For servicing, use the following tools for R410A Gauge manifold Charging hose Gas leak detector Refrigerant cylinder Charging cylinder Refrigerant recovery unit Vacuum pump with anti-reverse flow (*1) (Solenoid valve-installed type, which prevents oil from flowing back into the unit when the power is off, is recom[...]

10-5. In Case of Compressor Malfunction CAUTION Should the compressor malfunction, be sure to make the switch to a replacement compressor as quickly as possible. Use only the tools indicated exclusively for R410A. See "10-3. Tools Specifically for R410A." 10-5-1. Procedure for Replacing Compressor (1) Recovering refrigerant Any remaining [...]

Valve Single valve Charge liquid refrigerant with cylinder in up-side-down position. Single valve (with siphon tube) Charge with cylinder in normal position. Liquid Valve Liquid Charging cylinder Open Refrigerant cylinder Liquid NO! CAUTION Never charge a large amount of liquid refrigerant at once to the unit. This may cause damage to the compresso[...]

Length of tubing Evacuation time Less than 33 ft. (10 m) More than 10 minutes More than 33 ft. (10 m) More than 15 minutes 10-6. In Case Refrigerant is Leaking CAUTION Never attempt to charge additional refrigerant when refrigerant has been leaking from the unit. Follow the procedure described below to locate points of leaks and carry out repairs, [...]

10-7. Charging Additional Refrigerant 10-7-1. When Tubes are Extended Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came with the indoor unit. Charge additional refrigerant in liquid state only. 10-8. Retro-Fitting Existing Systems 10-8-1. Use of Existing Units Never use new refrigerant R4[...]

INSTRUCTION MANUAL KS3082 + C3082 KS3682 + C3682 (OI-852-6-4181-150-00-0) APPENDIX A A-1[...]

KS3082 KS3682 COOL/DR Y Model © SANY O 2010 Pub . OI-8 5264181 150 000 INSTR UCTION MANU AL Inv er ter-Controlled Split System Air Conditioner MODE D’EMPLOI Climatiseur de type séparé contrôlé par in verseu r This air conditioner uses the new refrigerant R410A. Sa ve These Instr uctions! Conser v er ce mode d’emploi 00_KHS3682_Cover.fm Pag[...]

2 FEA TURES This air condition er is an inv er ter type unit that automatically adjusts capabi lity as appropriate. Det ails on these functions are p rovided belo w; ref er to these descriptions when using the air condi tioner . • Micro processor Contr olled Operation The interior compar tment of the remote control un it contains sev eral f eatur[...]

3 PR ODUCT INFORMA TION If y ou hav e proble ms or questions concerning your Air Conditioner , y ou will need the follo wing inf or mation. Model and serial numbers ar e on the nameplate on t he bottom of the cabinet. Model No . _____________ ________________ _____ Serial No . ___________ ___________________ _____ Date of p urchase ________________[...]

4 NAMES OF P AR TS This illustr ation is based on the e xternal view of a standa rd model. Consequently , the shape ma y diff er from that of the air conditioner which y ou hav e selected. This air conditioner consi sts of an indoor unit and an outdoo r unit. Y ou can control the air conditioner with the remote control unit. UNIT DISPLA Y AND OPERA[...]

5 REMO TE CONTR OL UNIT (DISPLA Y) (1) Operat ion mode MILD DR Y ....................... ....... COOL .............. ................... .... F AN .......... .................... .......... (2) F an sp eed A utoma tic operation ..... .......... HIGH ....... .................... .......... MEDIUM... .................... .......... LOW ..............[...]

6 REMO TE CONTR OL UNIT T ransmitter When you press the buttons on the remote cont rol unit, the mark appears in the displa y to transmi t the setting changes to the receiv er in the air condi tioner . Display Inf ormation on the operating condit ions is displa yed while the re mote control unit is s witched on. If the unit is turned off , FLAP set[...]

7 Sensor A temperature sen sor inside the remote control unit senses the room temperature . (Co ver c losed) CLOCK button A CL button (ALL CLEAR) Puts the rem ote control unit into pre-operation status. Alwa ys press this button after replacing the batteries . ON/OFF operation b utton This but ton is for turning the air conditioner on and off. 1 HR[...]

8 USING THE REMO TE CONTR OL UNIT HO W T O INST ALL BA TTERIES 1. Slide the co ver in the direction indicat ed by the a rrow and remo ve it. 2. Install tw o AAA alkaline batteries . Make sure t he batteries point in the direction mark ed in the battery compar tment. 3. Use a thin object such as the tip of a pen to press the A CL b utton. • The ba[...]

9 OPERA TION WITH THE REMO TE CONTR OL UNIT 1. Operation 2. Adjusting the Fan Speed A. A utoma tic fan speed Simply set the F AN SPEED selector b utton to the position. This automatically sets the best fan speed for the room temperature. B. Manual fa n speed If you w ant to adjust fan speed manually during operati on, just set the F AN SPEED select[...]

10 4. Night Setbac k Mode Night Setba ck Mode i s used fo r saving ener gy . Press the NIGHT SETBA CK button while oper ation. (exc ept F AN mode) The mark appea rs in the displ ay . T o release the night setbac k function, press the NIGHT SETBACK button again. Pressing the MODE s elector but ton cancels Night Setbac k mode . In Cooling and DR Y Mo[...]

11 7. LED CLEAN Mode In LED CLEAN mode, a UV anti-bacterial unit (includi ng a LED CLEAN lamp and anti-bac terial filter) in the indoor unit is used during DR Y , COOL, or F AN operation to remov e bacteria from air blo wn from the air conditioner . Press the LED CLEAN butt on while operation. The mar k appears in the disp lay . T o cancel, press t[...]

12 SPECIAL REMARKS How it works? • Once the room tempera ture reaches the le vel that w as set, the unit’ s oper ation frequency is changed automat ically . • During DR Y operation, the fan speed aut omatically runs at lower speed for providing a comfor table breeze. • ‘ ‘DR Y ’ ’ operation is not possib le if the indoor tempera tur[...]

13 2. How to set the OFF tim e (Example) T o stop the air conditioner at 11:00 am. 3. How to set the ON time (Example) T o star t operati on at 7:10 am. 4. How to set dail y ON/OFF repeat timer (Example) T o star t operation at 7: 10 am. and stop the air conditioner at 11:00 am. • The ON/OFF combinati on timer uses the current time as the referen[...]

14 USING THE 1-HOUR OFF TIMER 1. 1-Hour OFF Timer This function causes the unit to operate for one hour and then stop, regar dless of whethe r the unit is on or off when this button is pressed. The indicator i n the displa y indicates t hat this function i s operating. Setting pr ocedure: Regardless of whether t he unit is operating or stopped, pre[...]

15 • Use the FLAP button on th e remote control to adjust the position of the flap . If you mo ve the flap by hand, the flap position accor ding to the remote contr ol and the actual flap position ma y no lon ger match. If th is should happen, shut off the unit, wait for the flap to close, and then tu rn on the unit again; t he flap position will[...]

16 How to install the air c lean filter The air clean filter needs to be installed behind the anti-mold f ilter . 1. Open the front pane l and remove t he anti-mold filter . 2. Remov e the air fi lter holder from th e anti-mold filter . 3. Install the ai r clean filter in the air filter holder . 4. Install the air filter holder t o the anti-mold fi[...]

17 TR OUBLESHOO TING If your a ir conditioner does not w ork proper ly , first check the f ollo wing points bef ore requesting service. If it st ill does not work properly , contact y our dealer or service center . OPERA TING RANGE The air conditi oner is operab le within th e temperature rang es as listed belo w: WIRED REMO TE CONTR OLLER A separa[...]

INSTALLATION INSTRUCTIONS APPENDIX B KS3082 + C3082 KS3682 + C3682 (II-852-6-4190-499-00-0) A-2[...]

Contents P age IMPORT ANT! Please Read Before Starting .................................. 2 1. GENERAL .......................................................... 3 1-1. T ools Required for Installation (not supplied) 1-2. Accessories Supplied with Unit 1-3. Optional Copper T ubing Kit 1-4. T ype of Copper T ube and Insulation Mater ial 1-5. Additio[...]

2 IMPOR T ANT! Please Read Bef ore Star ting This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an impor tant par t of your job to install or service the system so it operates saf ely and efficiently . For safe installation and tr ouble-free operation, y ou must: ● Carefully read th[...]

3 1. General This booklet briefly outlines where and how to install the air conditioning system. Please read o ver the entire set of instructions for the indoor and outdoor units and mak e sure all accessor y par ts listed are with the system bef ore beginning. 1-1. T ools Required for Installation (not supplied) 1. Standard screwdriver 2. Phillips[...]

4 1-5. Additional Materials Required for Installation 1. Refrigeration (armored) tape 2. Insulated staples or clamps f or connecting wire (See local codes.) 3. Putty 4. Refrigeration lubricant 5. Clamps or saddles to secure refrigerant tubing 2. Installation Site Selection 2-1. Indoor Unit A V OID: ● direct sunlight. ● nearby heat sources that [...]

● Concer ning air-intak e side distance “A” (Fig. 5a) The minimum f or distance “A” is 6" if there are no obstructions on the air-discharge side (wall *1 side) and *2 or *4 is not present. In all other cases , the min- imum f or distance “A” is 8". ● If wall *1 is on the air-discharge side (Fig. 5a), or if obstructions are[...]

6 Fig. 5e Fig. 5f Fig. 5g 2-2-1. Installing the Unit in an Area with High Winds and in a Snowy Area ● In locations with high winds, a wind-proof duct should be fitted and direct exposure to the wind should be avoided as much as possible. (Fig. 5e) ● In regions with significant snowfall, the outdoor unit should be provided with a platform and sn[...]

7 1 1-13/16" 13-3/8" 25-3/16" 22-7/8" (6-21/32") 6-5/16" 21-25/32" (12-9/16") 2-1 1/16" 35-13/16" 37-1/32" Air discharge Air discharge Air discharge Hole for anchor bolt (4-R1/4") / Anchor bolt : 3/8" or M10 1 Air discharge Air discharge 25-31/32" 6-1 1/16" 13-3/8" 25/3[...]

8 Required space around the outdoor unit If the wind-proof duct is used, the space shown belo w must be secured around the outdoor unit. If the unit is used without the required space, a protectiv e de vice may activ ate, pre v enting the unit from operating. (1) Single-unit installation CAUTION The top and both sides must remain open. If there are[...]

9 25-13/32" 3/32" 13-3/8" (1 1-15/16") 16-15/16" Air Intake Air discharge 39-1/4" 27-7/32" 7-1/32" 35-15/16" 28-15/16" 27-5/8" (1 1-5/8") Air Intake 13/32" 14-31/32" 25/32" 25/32" 25/32" 13-3/8" 4-1 1/32" 1 (8-15/16") 25-31/32" Air discharge 1 U[...]

10 Reference diagram f or snow-pr oof duct Space requirements for setting C3082/3682 with STK-BDV80E Min. 39-3/8" or more (1) Single-unit installation (2) Multiple-unit installation (2 or more units) [Obstacle to the front of unit] Min. 6" or more [Obstacle to the rear of unit] (1) Single-unit installation (3) Multiple-unit installation ([...]

11 Min. 39-3/8 " or more Min. 11-13/16 " or more Min. 11-13/16 " or more Min. 19-11/16 " or more Min. 59-1/16 " or more Min. 78-3/4 " or more (1) Single-unit installation (2) Ob Installation is possible with the maximum 3 outdoor units. stacles on both sides [Installation in front-rear r ows] [Obstacles to the fr ont a[...]

Rear panel Fig. 7c Rear panel Fig. 7b 12 S et s crew o n ly f or tra ns portatio n Fig. 6 Rear panel marks Fig. 7a Left tubing Right tubing Right-rear tubing (recommended) Right-downward tubing Left-rear tubing Left-downward tubing Fig. 8 3. How to Install the Indoor Unit 3-1. Remove the Rear Panel fr om the Unit (1) Remo ve and discard the set scr[...]

13 I n door s ide O u tdoor s ide Hole should be made at a slight downw ard slant to the outdoor side. NO TE Fig. 10 Plastic cover INSIDE OUTSIDE W all Slight angle PVC pipe (Locally purchased) Fig. 12 PVC pipe (Locally p u rcha s ed) C u t at s li g ht a n g le Fig. 11 (4) Using a sabre sa w , k ey hole sa w or hole-cutting drill attachment, cut a[...]

3-4. Removing and Installing the Grille Basically , these models can be installed and wired with- out removing the grille. If access to any internal par t is needed, f ollow the steps as giv en below . How to remo ve the grille (1) Open the front panel until it is nearly horizontal, grasp the sections near the front panel arms on both sides, and th[...]

15 3-5. Shape the Indoor Side T ubing (1) Arrangement of tubing b y direction a) Right or left tubing Cut out the cor ner of the right/left frame with a hacksa w or the like . (Figs . 20 and 21) b) Right-rear or left-rear tubing In this case, the corner of the frame need not be cut. (2) T o mount the indoor unit on the rear panel: Hang the 3 mounti[...]

16 3-7. Wire Siz e and Length Regulations on wiring diameter differ from locality to locality . F or field wir ing requirements, please ref er to y our local elec- trical codes. Carefully observe these regulations when carrying out the installation. Ref er to the wiring system diagram (Fig. 23) f or the meaning of (A), (B), and (C) in T able 5. Ref[...]

17 3-8. Wiring Instructions for Inter-unit Connections (1) Inser t the inter-unit wir ing (according to local codes) into the through-the-wall PVC pipe . Run the wiring tow ard the indoor side allowing appro x. 10" (25 cm) to e xtend from the wall f ace. (Fig. 24) (2) Grasp both ends of the front panel, push the ar ms tow ards the outside, and[...]

18 When connecting each power wire to the corresponding terminal, follow the instructions “How to connect wiring to the ter minal” and f asten the wire securely tight with the fixing screw of the terminal plate. How to connect wiring to the terminal a) For Indoor Unit (1) Cut the wire end with a cutting pliers, then strip the insulation to e xp[...]

19 3-9. Mounting (1) T o install the indoor unit, mount the indoor unit onto the 3 tabs on the upper par t of the rear plate. (2) Hold down the air discharge outlet and press the lower part of the indoor unit until it clicks to securely f asten to the 2 tabs on the lower par t of the rear plate. (Fig. 33) F or tubing, choose either the right or lef[...]

20 Hole in wall Bent part Narrow tube Wide tube Rear panel Fig. 38 Drain cap Drain hose Clamp Fig. 39 ■ Left-side tubing (1) Lead the tubing and drain hose through the wall, allowing sufficient length f or connection. Then bend the tubing using a tube bender to make the attach- ment. (Fig. 38) (2) Switch the drain hose and drain cap . Switching d[...]

21 T o unmount indoor unit Press the 2 ▲ marks on the lower par t of the indoor unit and unlatch the tabs. Then lift the indoor unit and unmount. (Fig. 42) 3-10. Frame Fastening Method (1) Remov e the screw cov er on the bottom surf ace. (Fig. 43) (2) F asten the frame to the rear panel using the 2 sup- plied tapping screws 5/32" x 13/32&quo[...]

22 4. How to Install the Outdoor Unit First ref er to Section 2. Installation Site Selection. 4-1. Wiring Instructions for the Outdoor Unit Regulations on wire size diff er from locality to locality . F or field wiring requirements, please ref er to your local elec- trical codes. Make sure that the installation fully complies with all local and nat[...]

23 5. Refrigerant T ubing 5-1. Use of the Flaring Method Many of the con ventional split system air conditioners emplo y the flaring method to connect refr igerant tubes which run between indoor and outdoor units. In this method, the copper tubes are flared at each end and connected with flare nuts. 5-2. Flaring Procedure with a Flare T ool (1) Cut[...]

24 5-4. Connecting T ubing between Indoor and Outdoor Units a) Tightly connect the indoor side refrigerant tubing exten- ded from the wall with the outdoor side tubing. (Fig. 52) b) T o fasten the flare nuts , apply specified torque as: T able 6 5-5. Insulation of Refrig erant T ubing T o prev ent heat loss and wet floors due to dripping of con- de[...]

25 6. Air Purging Air and moisture remaining in the refrigerant system hav e undesirab le effects as indicated belo w . Theref ore, they m ust be purged completely . ● pressure in the system rises ● operating current rises ● cooling (or heating) efficiency drops ● moisture in the air ma y freeze and bloc k capillar y tubing ● water ma y l[...]

26 (5) With the vacuum pump still running, close the “Lo” knob of the manif old valv e. Then stop the vacuum pump . (6) With the hex wrench, turn the valv e stem on the nar- row tube service valv e counter-clockwise b y 90 degrees (1/4 turn) for 10 seconds , and then tur n the stem clockwise to close it again. (Fig. 58) (7 ) Leak test all joint[...]

27 How to T est Run the Air Conditioner After tur ning on the pow er of the air conditioner , use the remote controller and f ollow the steps below to conduct the test run. (1) Set the remote controller in T est Run mode. (Fig. 59a) a) Press and hold the QUIET button and the 1HR. TIMER button. b) Then press and hold the ACL (Reset) b utton with a p[...]

28 ■ Pump Down Pump down means collecting all refrigerant gas in the system back into the outdoor unit without losing an y of the gas. Pump down is used when the unit is to be mov ed or bef ore ser vicing the refrigerant circuit. Pump Down Pr ocedure Be sure to carry out pump down with the unit in cooling mode. (1) Connect the Lo side charging ho[...]

a) T emporar y connection: Screw in 3 – 5 turns b y hand. (Fig. 60c) b) T o fasten the flare nuts , apply specified torque as T able 9 and Fig. 60d. Fig. 60c Fig. 60d CAUTION T orque wrench Be sure to tighten the flare nut using the prescribed torque. If the nut is o ver- tightened, refrigerant leakage may occur . Press Set in place Remote contro[...]

30 8. Address Switch 8-1. Address Setting of the Remote Control Unit The address can be set in order to pre vent interf erence between remote controllers when 2 indoor units are installed near each other . The address is nor mally set to “A. ” T o set a different address , it is necessar y to change the address on the second remote controller .[...]

For Parts or Service Assistance please contact your local Sanyo HV AC Contractor or Distributor United States: SCS, HV AC Solutions Web: www .SanyoHV AC.com Parts: hvac.parts@sna.sanyo.com Service: hvac.service@sna.sanyo.com Canada: Sanyo Canada Inc. Web: www .SanyoHV AC.com Parts/Service: hvac@sci.sanyo.com 3/10 Printed in Japan[...]