Sanyo TVQ-EXA089K manual

TVQ-EXA 089K TVQ-EXA 029K TVQ-EXA CK INSTALLATIO N AND SERVICE MA NUAL REMOTE TYPE DISPLA Y CASE Frozen Food & Ice Crea m Wide Island Merc handisers[...]

2 T ABLE OF C ONTENTS 1 SPEC IFICA TIONS .................................................................................................................................. 4 2 DIMENS IONS ........................................................................................................................................ 6 2.1 E XTERNAL D IMENSIO[...]

3 6 CAR E AND C LEANING GUID ELINES ................................................................................................. 21 6.1 D AILY C LEANING .............................................................................................................................. 2 1 6.1.1 Exterio r Panel s .....................................[...]

4 1 Specific ations Model Name TVQ - EXA08 9K TVQ - EXA029K General Application Medium Temperature Frozen Food Medium Temperature Frozen Food Refrigerant R-404A R-404A R-404A R-404A Cooling Capac ity 380 BTU/h/ft. (892W) 482 BTU/h/ft. (1130W) 380 BTU/h/ft. (1338W) 2,270W 482 BTU/h/ft. (1695W) 2,270W Discharge Air 24°F (-4.5°C) -12°F (-24.4°C) 2[...]

5 Model Na me TVQ - EXA CK General Applications Medium Temperature Frozen Food Refrigerant R-404A R-404A Cooling Capac ity 1194 BTU/h/case (350W) 1501 BTU/h/cas e (440W) Discharge Air 24°F (- 4.5°C) -12°F (-24.4°C) Evaporator Temperature 19°F (-7.2°C ) -20°F (- 28.9°C) Defrost (elect ric) Medium Temperature & Frozen Food Frequency (hr) [...]

6 2 Dimensions 2.1 External Dimensions 2.2 F ootprint * Dimension s given i n inches and milli meters (mm in parenthes es). ① Waste Outle t ② Electrical Field Connection ③ Refr igeration Outlet (8-, 12-ft models) (End Case)[...]

7 3 Unloadi ng and Ca rpentry Procedures 3.1 NSF Certification The me rchand isers d escri bed in t his ma nual a re buil t to me et the req uiremen ts of Am erican Nationa l Stan dard/NSF Internati onal Standa rd 7. Each mercha ndise r bears a nam eplate identif ying th e type o f appl icatio n for whic h it was certifie d: Type I displa y refri g[...]

8 3.5 Aligning Cases WARNING Cases are hea vy a nd bulk y, an d requir e at lea st two pe ople fo r unloa ding, m oving, and in stalla tion. Do not wal k on the top of th e merc handis ers. Walk ing on the top of the me rchand iser ma y lea d to se rious injury and/or damag e to the m erchan diser. Do not pla ce oth er heav y loa ds on the top o f [...]

9 3.7 Joining Instructions 3.7.1 Applying gas ket (for con necting cas es or installing s ide panels) . ① Make s ure tha t all m erchan disers are res ting le vel. ② Make s ure tha t all re quired parts fo r joinin g are p resent (gask et, bolts , join t covers , nuts , etc.). ③ Remove wire rack s, dec k pan s, and air gri lles fr om the fa r[...]

10 3.7.2 Connecting c ases (8-f t and 12-ft cas es) ① Ap ply ga sket a s des cribed above . ② Co nnect c ases by us ing the attach ed bolts , joint covers , nuts and ca ps. Note: Connec tion points must be silic one se aled. Note : Gas ket ends t hat a re op en m ust b e s ealed off by ap plying silic one at the ins tallati on sit e.[...]

11 3.7.3 Connecting c ases (E nd cases ) ① Apply gas ket as s hown at right. ② Partially s et M8 bolts in place at the four positions shown at right, insert through c onnecting holes in t he s ides of 8-ft or 12-ft wide island ca ses, then set f irmly in place from the 8-ft/ 12-f t unit side. ③ Fix the end ca se in position with the M8 bolts.[...]

12 3.8 Installi ng side panels ① Apply gas ket as indica ted below. ② Temporar ily fix the side panel in place with M8 bolts as indicat ed (see right). Pa ss bolts through connection holes in the sides of the 8-ft/ 12-ft wide island c ases, then finish fixing t he bolts in plac e from the 8-ft/ 12-ft cas e side. ③ Fix in place with s crews as[...]

13 3.9 Installi ng Kickplate[...]

14 3.10 Installi ng handrail and bumper Attaching the Bumper 1. Attach Ma intenance Bumper (length 39-3/8 inches) to bumper br ackets over the electrical connection box (“raceway ”) on each merc handiser. The racewa y is located on the r ight end of each merc handiser. 2. Attach Full-Length Bumpers between Maintenance Bumpers on s eparate mer c[...]

15 4 Refrigeration , Plumbing & El ectrica l Procedures 4.1 Pipi ng (Plumbing, Refrigerati on) ● U-tr ap installation Install U-tra p referring to the dra wing below. ● Sea ling the refrigerant pipe opening Seal pipe completely. Insufficient sea ling may caus e the following problems: • Insuffic ient c ooling • Exces sive frost • Icin[...]

16 4.2 Elect rical Data Pleas e refer to Specifi cation s sec tion a nd nam eplate attach ed to me rchan diser fo r electri cal i nformati on. 4.3 Electrical – Guideli nes & Precauti ons All wiring and el ectric al fiel d work mu st com ply with the Natio nal El ectrica l Code (“NEC”) an d other applic able local codes . All electri cal c[...]

17 4.4.2 Wiring diagram - 8-ft an d 12-ft cases[...]

18 4.4.3 Wiring diagram - end c ases[...]

19 5 Operation 5.1 Load Limi ts In order to main tain pr oper tem perature and un it perfor mance , the ai r curtai n in ea ch me rchand iser mu st rema in uno bstructe d: • Do not s tock s helves beyo nd the m arked load l imits. • Do not bl ock d ischa rge or re turn air grilles . • Do not bl ock a irflow in a ny oth er way (with signs , to[...]

20 5.2 Install ing FDA/NSF Thermomet er Magnet The su ggeste d loca tions fo r the the rmometer s requi red by NSF/ANSI 7 and the FDA Food Code are indica ted ab ove. It is the re spons ibility of the p urcha ser/end user of this pro duct to determi ne the locati ons withi n the fo od stora ge are a that b est me et these code requirem ents .[...]

21 6 Care and Cleani ng Guidel ines In order to keep mercha ndise rs san itary a nd in good work ing ord er, we reco mmend thorough period ic cle anin g as fo llows: 6.1 Daily Cl eaning 6.1.1 Exterior Panels a. Ex terior p anels shoul d be cl eaned with water on ly. Wet a s oft clo th and wring it ou t to wipe d own pane ls. b. If requir ed, you ma[...]

22 7 Service 7.1 Replacing Fan M otors and Blades To replace the fan motors: ① Unplug the fan motor har ness and rem ove sock et covers . ② Push fan mot or harness through hole in plenum. ③ Detach fa n motor mounting bra cket fr om plenum and pull up to remove.[...]

23 For mod els with standard -type (AC ) fan moto rs: TVQ-EX A029K TVQ-EX A089K TVQ-EXACK No. Part Na me Model Part Code Quantity us ed Quantity us ed Quantity used ① Cap nut - 9FL-2-6450-001-00 6 4 1 ② -a ② -b ② -c Fan motor SPFBC51 8FC-4-M140-000-30 6 4 1 #126 9FL-2-4230-004-00 6 4 - ③ Fan blade #109 9FL-2-4230-005-00 - - 1 ④ Motor mo[...]

24 ① Cap nut ② -a Vibration-damping washer ③ Fan blade ② -b Fan motor ④ Bracket For mod els with high -efficiency-type (DC) fan m otors: TVQ-EX A029K TVQ-EXA089K TVQ -EXACK No. Part Na me Model Part Code Quantity us ed Quantity used Qua ntity used ① Cap nut - 9FL-2-6450-001-00 6 4 1 ② -a ② -b Fan motor SSC2B12BRHBV1 8FC-4-M100-000-3[...]

25 7.2 Replacing Heaters TVQ-EX A029K TVQ-EX A089K TVQ-EX ACK No Part Na me Part Code Quantity us ed Quant ity used Quantity us ed 8FC-4-H110-000-30 2 - - 8FC-4-H110-000-10 - 2 - ① Defrost Hea ter 8FC-4-H110-000-50 - - 1 8FC-4-H110-000-40 2 - - 8FC-4-H110-000-20 - 2 - ② Drain Heater 8FC-4-H110-000-60 - - 1 8FC-4-H120-000-40 1 - - 8FC-4-H120-000[...]

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WIMN 001.04 July 2008[...]