Siemens Stober CombiDrive CM150/3 manual

STÖBER CombiDrive ® SIEMENS Micromaster integrated Installation and Commissiong instructions It ist essential to read and comply with these instructions prior to installation and commissioning! 01/2001[...]

Contents Safety prec autions ................................................................................................ ..1 1. OVERVIE W ..................................................................................................... ..2 2. INSTALLATION .....................................................................................[...]

© STÖBER pl c 199 8 05.02.01 Safety Precautions Before installin g and putt ing this equip ment into o peration, please read t hese safety precautions and warnings carefully and all the warning signs attach ed to the equipment. Make sure that the w arning signs are kept in a legible condition and replace missing or damaged signs. WARNING This equ[...]

English 2. Installation © STÖBER pl c 199 8 05.02.01 2 1. OVERVIEW The CombiDrive ® is an integr ated motor/inverter for variable speed applications. The inverter is micr opr oces s or -c ontr olled and uses s tate of the ar t IGBT tec hnology for r eliability and flexibility . A special pulse-width modulation method with ultras onic pulse frequ[...]

2. Installation Engli sh © STÖBER pl c 1997 3 05.02.01 2. INSTALLATI ON WARNING To guarantee the safe oper ation of the equipment it must be installed and commissioned b y qualified personnel only. Take particular note of the gener al and regional installation and safety regulations regarding work on high voltage ins tallations (e.g. VDE), as wel[...]

English 2. Installation © STÖBER pl c 199 8 05.02.01 4 2.2 Mechanical Installation Figures 1 and 2 show dimens ional information for all CombiDrive ® variants. Note: ‘ Case size ’ refers to the type of inv erter box mounted on the motor. ‘ Motor frame ’ refer s to the motor frame size only . Remove or tighten down sc rew-in lifting eyes [...]

2. Installation Engli sh © STÖBER pl c 1997 5 05.02.01 CombiDrive ® – Dimension (Only dimens ions of the motor, total dimensions of the gear motor see MGS-catalog, Impr .-No. 440 637) qx = Max. dimension; G iven either through the invert er or through the fan cowl. Motor-type Motor output rating Inverter type Width (b) Dimension w´ qx 71 K 0,[...]

English 2. Installation © STÖBER pl c 199 8 05.02.01 6 2.3 Electrical Installation Remove the four M5 cr oss-head sc rews on the inverter's cover to acc ess the electric al terminals (see Figure 3 and Figure 4) . Notes: (1) Refer to the elec trical data table for cable siz es (see sec tion 6) . (2) We recommend introduc ing a `dr ip loop&apo[...]

2. Installation Engli sh © STÖBER pl c 1997 7 05.02.01 2.3.1 Mai ns Cabl e Connections Ensure that the power sourc e supplies the corr ect voltage and is designed for the necessary current. Ensure that the appropriate circ uit-breakers with the specified curr ent rating ar e connected between the power supply and CombiDrive ® (see s ection 6) . [...]

English 2. Installation © STÖBER pl c 199 8 05.02.01 8 1 2 3 1 2 3 1 . 8 mm m a x . OR Figure 4b: Connecting Control Wir es to PL800 Figure 2: Cable Connections with Dr ip Loop[...]

2. Installation Engli sh © STÖBER pl c 1997 9 05.02.01 2.3.3 Block Di agram 3 ~ M CPU A/ D SI GR ZK WR AD Ana l ogue t o D i gi t al C onver t er CPU M i cropr oces sor GR Rec t i f i e r M Mo t o r R S 485 S e rial In ter fa c e SI Ma i n s F u s e WR In v e rte r ZK D C Li nk Ca paci t or 2 3 4 5 6 3 1 2 PE 3 AC 380 - 500 V L1, L2 , L3 PE U , V[...]

English 3. Operating Inform ation © STÖBER pl c 199 8 05.02.01 10 3. OPERAT ING INFOR MAT ION WARNING The equipment must not be sw itched on until after its cov er has been fitted and the cove r screws have been tightened to the correct torque. After the power has been turned off, you must always wait one minute so that the dc-lin k capacitors ca[...]

3. Operating Inform ation English © STÖBE R plc 1997 11 05.02.01 (2) Using a combination of the internal potentiometer and a r un/stop switch: (a) Connect a run/stop sw itch between DIN1 (pin 5) and P15+ ( pin 8) on PL800 (see F igure 4a) if forward rotation is required. If reverse rotation is required instead, connect the s witch to DIN2 (pin 6)[...]

English 3. Operating Inform ation © STÖBER pl c 199 8 05.02.01 12 3.6 If the Motor Does Not Start Up Check the LEDs on the s ide of the inverter: LED State CombiDrive ® Statu s Green Yellow ON ON Mains power on, Com biDriv e ® not running (STANDBY) ON OFF CombiDrive ® running, as per control c ommands (ON) Flashing Flashing Current limit warni[...]

3. Operating Inform ation English © STÖBE R plc 1997 13 05.02.01 3.8 Closed Loop Contr ol Closed loop control is only possible when an OPm2 or a serial link is connec ted to the CombiDrive ® . 3.8.1 General Descri pt i on The CombiDrive ® provides a Proportional/Integral (PI) c ontrol function for c losed loop contr ol (see F igure 7) . PI cont[...]

English 4. Clear Text Di splay Module & System Parameters © STÖBER pl c 199 8 05.02.01 14 4. CLEAR TEXT DISPLAY MODULE & SYSTEM PARAMETERS 4.1 Clear Text Di splay Module (OPm2) This section only applies for users who intend using the optional Clear Text Display module (OPm2) to control the opera tion of the CombiDrive ® . The OPm2 module[...]

4. Clear Text Di splay Module & System Parameters English © STÖBE R plc 1997 15 05.02.01 4.2 System Parameters The parameters listed here can only be accessed via th e OPm2 or a serial link to the Comb iDrive ® . If the CombiDrive ® is to be operated only using analogue contr ol within the 0 - 50 Hz fr equency r ange then acc es s to these [...]

English 4. Clear Text Di splay Module & System Parameters © STÖBER pl c 199 8 05.02.01 16 Parame ter Function Range [Default] Description / Notes P003 • • • • Ramp down time (seconds) 0 - 650.00 [25.00] This is the time taken for the motor to decelerate from maximum frequency (P013) to standstill. Setting the ramp down time too short [...]

4. Clear Text Di splay Module & System Parameters English © STÖBE R plc 1997 17 05.02.01 Parame ter Function Range [Default] Description / Notes P007 Keypad control 0 - 1 [0] 0 = The RUN, REVERSE and JOG buttons are disabled. Control is via digital inputs (see parameters P051 - P053) . ∆ and ∇ may still be used to control frequency provid[...]

English 4. Clear Text Di splay Module & System Parameters © STÖBER pl c 199 8 05.02.01 18 Parame ter Function Range [Default] Description / Notes P018 • • • • Automatic restart after fault 0 - 1 [0] Automatic restart after fault: 0 = Disabled 1 = The inverter will attempt to restart up to 5 times after a fault. If the fault is not cle[...]

4. Clear Text Di splay Module & System Parameters English © STÖBE R plc 1997 19 05.02.01 Parame ter Function Range [Default] Description / Notes P027 • • • • Skip frequency 2 (Hz) 0 - 120.00 [0.00] See P014. P028 • • • • Skip frequency 3 (Hz) 0 - 120.00 [0.00] See P014. P029 • • • • Skip frequency 4 (Hz) 0 - 120.00 [0.[...]

English 4. Clear Text Di splay Module & System Parameters © STÖBER pl c 199 8 05.02.01 20 Parame ter Function Range [Default] Description / Notes P051 Selection control function, DIN1 0 - 19 (terminal 5), fixed frequency 3 [1] or binary fixed frequency bit 0. P052 Selection control function, DIN2 0 - 19 (terminal 6), fixed frequency 2. [2] or[...]

4. Clear Text Di splay Module & System Parameters English © STÖBE R plc 1997 21 05.02.01 Parame ter Function Range [Default] Description / Notes P061 Selection relay output RL1 0 - 13 [6] Value Relay function Active 4 0 No function assigned (relay not active) Low 1 Inverter is running High 2 Inverter frequency 0.0 Hz Low 3 Motor run right has[...]

English 4. Clear Text Di splay Module & System Parameters © STÖBER pl c 199 8 05.02.01 22 Parame ter Function Range [Default] Description / Notes P065 Current threshold for relay (A) 0 - 99.9 [1.0] This parameter is used when P061 = 9. The relay switches on when the motor current is greater than the value of P065 and switches off when the cur[...]

4. Clear Text Di splay Module & System Parameters English © STÖBE R plc 1997 23 05.02.01 Parame ter Function Range [Default] Description / Notes P078 • • • • Continuous boost (% ) 0 - 250 [100] Operates continuously over the whole frequency range. For many applications it is necessary to increase low frequency torque. This parameter s[...]

English 4. Clear Text Di splay Module & System Parameters © STÖBER pl c 199 8 05.02.01 24 Parame ter Function Range [Default] Description / Notes P093 • • • • Serial link timeout (seconds) 0 - 240 [0] This is the maximum permissible period between two incoming data telegrams. This feature is used to turn off the inverter in the event [...]

4. Clear Text Di splay Module & System Parameters English © STÖBE R plc 1997 25 05.02.01 Parame ter Function Range [Default] Description / Notes P123 Enable/disable JOG button 0 - 1 [1] 0 = JOG button disabled. 1 = JOG button enabled (only possible if P007 = 1). P124 Enable/disable ∆ and ∇ buttons 0 - 1 [1] 0 = ∆ and ∇ buttons disable[...]

English 4. Clear Text Di splay Module & System Parameters © STÖBER pl c 199 8 05.02.01 26 Parame ter Function Range [Default] Description / Notes P203 • • • • I gain (% ) 0.00 - 99.99 [0.00] Integral gain. 0.01% corresponds to the longest integral response time. P205 • • • • Sample interval (x 25 ms) 1 - 2400 [1] Sampling inte[...]

4. Clear Text Di splay Module & System Parameters English © STÖBE R plc 1997 27 05.02.01 Parame ter Function Range [Default] Description / Notes P910 • • • • Local/Remote mode 0 - 4 [0] Sets the inverter for local control or remote control over the serial link: 0 = Local control 1 = Remote control (and setting of parameter values) 2 =[...]

English 5. Fault Codes © STÖBER pl c 199 8 05.02.01 28 5. FAULT CODES Fault codes ar e only available when an OPm2 is c onnected to the CombiDrive ® . In the event of a failure, the CombiDrive ® switc hes off and a fault code appears on the LCD scr een. The last fault that occurr ed is stored in parameter P930. e.g. ‘ 0003' indicates tha[...]

6. Specifications English © STÖBE R plc 1997 29 05.02.01 6. SPECIFICATIONS CSA-single-phase devi ce Model PM25/1 PM37/1 P M55/1 PM75/1 Mo t or f ra m e s iz e: 4 po le 71K 71L 80K 80L Motor output rat ing: 0.25 k W 0.37 kW 0.55 kW 0.75 kW Operating input v oltage: 1 ø AC 208 - 240 V rms ± 10% Operating input f requency: 47 - 63 Hz Output freque[...]

English 6. Specifications © STÖBER pl c 199 8 05.02.01 30 Input frequency: 47 Hz to 63 Hz Power factor : λ ≥ 0.7 Output frequency range: 0 Hz to 50 Hz (0 Hz to 120 Hz using OPm2 or ser ial link) Resolution: 0.01 Hz Overload c apability: 150% for 60 s, related to nominal cur rent Protection against: Inverter ov ertemperature Motor overtemper at[...]

6. Specifications English © STÖBE R plc 1997 31 05.02.01 Options / Accessories Clear Text Dis play (OPm2) 6SE3290-0XX87-8BF0 Interface cable for OPm2 (length = 1 m) 6SE9090-0XX87-8SK0 Interface cable for OPm2 (length = 3 m, shielded + gland) 6SE9996-0XA30 PROFIBUS Module (CB155) 6SE9996-0XA20 Pulse Resistor Braking Unit (incl. E- M brake control)[...]

English 7. Supplementary Infor mation © STÖBER pl c 199 8 05.02.01 32 7. SUPPLEMENTARY INFORMATION 7.1 Application Example Setup procedure for a simple appl i cation Application requirements: Normal operating frequency set within range 15 - 50 Hz via potentiometer. Counter-cloc kwise rotation requir ed. CombiDrive ® used: Any model. Procedure: ([...]

7. Supplementary Infor mation English © STÖBE R plc 1997 33 05.02.01 7.3 Electro-Magn etic Compatib ility (EMC) Class 2: Fil t ered Industrial ( Cl ass A) This level of per formance will allow the manufacturer /assembler to self- certify their appar atus for compliance with the EMC directive for the industrial environment as regards the EMC per f[...]

English 7. Supplementary Infor mation © STÖBER pl c 199 8 05.02.01 34 7.5 User's Parameter Settings Record your own parameter settings in the table below: Parameter Your setting Default P000 - P001 0 P002 10.0 P003 25.0 P004 0.0 P005 50.00 P006 1 P007 0 P009 0 P011 0 P012 0.00 P013 50.00 P014 0.00 P015 0 P016 0 P017 1 P018 0 P019 2.00 P020 5[...]

8. Accessoires © STÖBER plc 1997 35 02.07.0 3 8.1 Control box (Steuerbox) for CombiDrive ® integrated / connection diagram Function Farben Number Designation Dir. of rotation / r.p.m, green 1 P10+ Dir. of rotation / r.p.m, grey 1 P10+ Dir. of rotation pink 5 DIN1 Dir. of rotation yellow 6 DIN2 r.p.m white 3 AIN+ r.p.m. brown 4 AIN Notes: Since t[...]

8. Accessoires © STÖBER pl c 199 8 05.02.01 36 8.2 Clear text Di splay Module (Opm2) in IP55 housi ng see chap. 4.1. This section only applies for users who intend using the optional Clear Text Display module (OPm2) to control the opera tion of the CombiDrive ® . The OPm2 module prov ides a multi-language us er-friendly interface to the CombiDri[...]

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Presented by: STÖBER ANTRIEBSTECHNIK GmbH + Co. KG GERMANY Kieselbronner Strasse 12 · 75177 Pforzheim Postfach 910103 · 75091 Pforzheim Fon +49 (0) 7231 582-0, Fax +49 (0) 7231 582-1000 Internet: http://www.stoeber.de / e-Mail: mail@stoeber.de © 2001 STÖBER ANTRIEBSTECHNI K GmbH + Co. KG Impressum: Nr.: 441554.00.00 · 01.2001 - Subject to cha[...]