Sigma S2Ba manual

Part No. 987282 ProMinent Dosiertechnik GmbH · 69123 Heidelber g · Germany BA SI 018 10/03 GB Pr o Minent ® Please completely read thr ough these operating instructions first! · Do not discard! The warranty shall be invalidated by damage caused by operating errors! T wo sets of operating instructions are necessary to ensur e the ProMinent ® Si[...]

Control elements: overview 1 Operating light (green) 2W arning light (yellow) 3 Error warning light (red) 4 Stroke length adjuster 5 LCD display 6 UP key 7 DOWN key 8P key 9 STOP/ST ART key 10 i key 11 Relay output (optional) 12 Metering monitor socket 13 Float switch socket 14 External control socket 15 Diaphragm rupture indicator socket 16 Mains [...]

P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P i STOP STOP START START Batch Contact Manual Analog Analog Manual Contact Batch Set mA Set Analog mA Set Analog Set Analog mA Set Analog mA Set Analog Freq. Set Analog Freq. Set Analog Freq. Set Analog Freq. Set Analog Freq. Set Analog Freq. Set Analog Freq. Set Analog Freq. Set Analog Fre[...]

Set P Set Set Set Calib Set Calib Set Set Set p. 51 p. 49 p. 51 p. 49 p. 50 p. 34 p. 51 previous page[...]

i i i i i i i i i i i i i i i i i i i i i i i i i i i N * Mem Contact Stop Operating mode " Analog " 0-20 mA Stroke rate Feed rate To tal stroke number To tal litres (feed quantity) "External" display Signal current Strokes r emaining Batch size/ Litres r emaining Factor "Mem" appears only when "memory" funct[...]

Page 6 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Imprint Operating Instructions for Pr oMinent ® Sigma/ 2 S2Ba/S2Ca © ProMinent Dosiertechnik GmbH, 2002 ProMinent Dosiertechnik GmbH Im Schuhmacher gewann 5-11 69123 Heidelber g · Germany info@prominent.de www .prominent.de Subject to technical modifications. Imprint[...]

Dulcodes UV -Desinfektionsanlage Page 7 Pr o Minent ® T able of contents Page Device Identification/Identcode 9 1 Notes on safety of ProMinent ® metering pumps 11 1.1 Summary of additional safety instructions for the EX version of the pump (in accordance with A TEX) 11 1.2 General notes 13 1.3 Notes on installation, start-up and operation 13 1.4 [...]

Page 8 Pr o Minent ® Dulcodes UV -Desinfektionsanlage T able of contents 6 Control elements 42 7 Settings 43 7.1. Check adjustable values 44 7.2 Change to settings mode 44 7.3 Select operating mode (MODE menu) 44 7.4 Settings for operating mode (SET menu) 45 7.4.1 Settings for “ manual ” operating mode 45 7.4.2 Settings for “ analogue ” op[...]

Dulcodes UV -Desinfektionsanlage Page 9 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Identcode ordering system Pr o Minent ® Identcode ordering system Please enter the identcode on the device label into the grey box below . S2Ba Sigma Basic T ype (S2Ba) HM Main drive, diaphragm Pump type: (figures 1+2 = back pr essure [bar], figures 3-5 = feed [...]

Page 10 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Identcode ordering system Identcode ordering system Please enter the identcode on the device label into the grey box below . S2Ca Sigma Control T ype (S2Ca) HM Power end, diaphragm Pump typ: (figures 1+2 =back pr essure [bar],figures 3-5 =feed rate [l/h]) 16050 16 bar; 60 l/h 16090 16 bar; 95 [...]

Dulcodes UV -Desinfektionsanlage Page 11 Pr o Minent ® Notes on safety of ProMinent ® metering pumps 1 Notes on safety of ProMinent ® metering pumps General user instructions Please read thr ough the following user instructions carefully! They will help you get the best use out of the operating instruction manual. The following are highlighted i[...]

Page 12 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Notes on safety of ProMinent ® metering pumps • Installations in potentially explosive atmospheres must be inspected by an “accr edited qualified” person. This applies in particular also for intrinsically safe electrical circuits. • Drive motors must be secur ed by an appropriate moto[...]

Dulcodes UV -Desinfektionsanlage Page 13 Pr o Minent ® Safety devices The following safety notice must be affixed to the pump (with PP , PC and PV liquid ends, acrylic glass cover , ...) Because of danger of electrostatical ignition use damp cloth only f or wiping plastic par ts! A TTENTION EC conformity declaration / certificates The EC conformit[...]

Page 14 Pr o Minent ® Dulcodes UV -Desinfektionsanlage IMPORT ANT • Set stroke length only with pump in operation! • Pull the red plug for venting the gear unit during initial operation of the Sigma/ 2 metering pump (refer to Fig. 2, item 10)! NOTE • The pump must be secur ed in such a way that no vibrations can occur! The valves of the liqu[...]

Dulcodes UV -Desinfektionsanlage Page 15 Pr o Minent ® Product description S2Ba/S2Ca Fig. 1 2P r oduct description S2Ba/S2Ca WARNING Use for intended purpose • The pump is designed as a liquid medium metering pump; it serves the purpose of metering liquid medium within the specified line system! • In explosion-thr eatened workplaces in zone 1,[...]

Page 16 Pr o Minent ® Dulcodes UV -Desinfektionsanlage 0 180 360 2.2.2 Stroke movement Set stroke length dependent on the r equired delivery capacity . Product description S2Ba/S2Ca 5 6 3 7 1 8 4 10 Fig. 2 61_01-101_00_25-01 NOTE A large stroke length and low metering fr equency should be selected for very viscous media! A shorter stroke length an[...]

Dulcodes UV -Desinfektionsanlage Page 17 Pr o Minent ® Metering capacity diagram S2Ba HM (50 Hz) Stroke length in (%) pressure in (bar) Metering capacity diagram S2Ba HM (60 Hz) 2.2.3 Metering capacity diagram Product description S2Ba/S2Ca Metering capacity diagram S2Ba HM (60 Hz) Stroke length in (%) pressure in (bar) Metering capacity diagram S2[...]

Page 18 Pr o Minent ® Dulcodes UV -Desinfektionsanlage pressure in (bar) Metering capacity diagram S2Ca HM Stroke length in (%) Metering capacity diagram S2Ca HM Product description S2Ba/S2Ca 0 50 100 150 200 250 300 350 400 450 02 4 6 8 1 0 1 2 1 4 Q (l/h) S2Ca HM 04350 S2Ca HM 07220 S2Ca HM 07120 S2Ca HM 12130 S2Ca HM 12090 S2Ca HM 12050 16 0 50[...]

Dulcodes UV -Desinfektionsanlage Page 19 Pr o Minent ® Product description S2Ba/S2Ca Fig. 5 3154-4 2.2.4 Functional description, delivery unit The heart of the delivery unit is the DEVELOP AN ® metering diaphragm (2) . It hermetically seals the delivery chamber of the liquid end (4) and produces a displacement in the liquid end. The end disc (5) [...]

Page 20 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Product description S2Ba/S2Ca 2.2.5 Integrated overflow valve with bleeder function T ask: The task of the overflow valve is to protect the motor and gear unit against impermissible overpressur e caused by the metering pump. This function is produced by a spring-loaded ball. A pressur e relief[...]

Dulcodes UV -Desinfektionsanlage Page 21 Pr o Minent ® Overflow valve Sigma/ 2 liquid end, 16 bar SST Identcode T ype: 16050, 16090, 16130 Overflow valve Sigma/ 2 liquid end, 12 bar SST Identcode T ype: 12050, 12090, 12130 Overflow valve Sigma/ 2 liquid end, 7 bar SST Identcode T ype: 07120, 07220 Overflow valve Sigma/ 2 liquid end, 4 bar SST Iden[...]

Page 22 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Product description S2Ba/S2Ca T echnical data Corresponding to the type of pump, overflow valves ar e available for pressur e stages p nom 4, 7, 10, 12 and 16 bar with (1.05 ... 1.15) xp nom opening pr essure. Material in contact with metered medium Material Liquid end Suction/ Seals Balls Spr[...]

Dulcodes UV -Desinfektionsanlage Page 23 Pr o Minent ® FM 130 Identcode T ype: 12050, 12090, 12130, 16050, 16090, 16130 FM 350 Identcode T ype: 04350, 07120, 07220 Product description S2Ba/S2Ca The liquid end can continue to operate in emer gency mode, i.e. full operating pressure, no leakage, even after diaphragm rupture, until the diaphragm has [...]

Page 24 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Product description S2Ba/S2Ca Material in contact with metered medium Liquid end: Parts of diaphragm failure monitor in contact with medium Lens, seals Intermediate disc Item 147, Item 148, 156, 159 intermediate bush Item 150 PVDF PTFE PVDF Stainless steel 1.4571 PTFE PVDF Electrical data for [...]

Dulcodes UV -Desinfektionsanlage Page 25 Pr o Minent ® 3T echnical data 3.1 Technical data Sigma/ 2 3.1.1 Capacity data T echnical data S2Ba at 50 Hz operation Feed rate at Max. Suction Admissible Connection Shipping maximum stroke lift priming suction / weight back pressur e rate pressur e discharge suction side side Pump type Sigma/ bar l/h ml/s[...]

Page 26 Pr o Minent ® Dulcodes UV -Desinfektionsanlage T echnical data Materials in contact with chemicals Material Liquid end Suction/ Seals Balls Springs Integrated version discharge overload valve connector PVT PVDF PVDF PTFE Ceramic / glass* Hastelloy C PDFE/Viton ® SST Stainless steel Stainless steel PTFE Stainless steel Hastelloy C Stainles[...]

Dulcodes UV -Desinfektionsanlage Page 27 Pr o Minent ® PVDF PP/PVC/PTFE SS Connection variations 3.1.3 Dimension sheet Sigma/ 2 with stroke adjustment motor Anschluss- varianten Fig. 10 61_01-101_00_39-73_2_HM Fig. 9 61_01-101_00_32-73 3.1.2 Dimensions Sigma/ 2 (mm) * Dimensions for S2Ba T echnical data 18 100 186 78 218 Ø165 ØG 136 120 A B F E/[...]

Page 28 Pr o Minent ® Dulcodes UV -Desinfektionsanlage T echnical data 230 V ± 10 % 50/60 Hz 11.7 W 115 V ± 10 % 60 Hz 11.7 W 230 V ± 10 % 50/60 Hz 6.5 W 115 V ± 10 % 60 Hz 6.5 W 3.1.4 Motor data Electrical Data Motors: Identcode characteristic 3 ph IP 55 230 V/400 V 50 Hz 0.25 kW 1.62/0.94 A S 3 ph IP 55 230 V/400 V 60 Hz 0.25 kW 1.42/0.82 A [...]

Dulcodes UV -Desinfektionsanlage Page 29 Pr o Minent ® T echnical data Blue - Brown + b) Namur sensor , intrinsically (Identcode characteristic “Stroke sensor”: 3) WARNING • EX-pump only: intrinsically safe installations must be installed and checked by persons with “recognised skills”! • EX-pump only: observe documents supplied with t[...]

Page 30 Pr o Minent ® Dulcodes UV -Desinfektionsanlage 4 Start-up/Maintenance WARNING • For all metering pumps for metering inflammable media applies: Starting up and emptying only supervised by a competent person. IMPORT ANT Observe the safety notes provided in Section 1. 4.1 Start-up All general guidelines in the accompanying ” General opera[...]

Dulcodes UV -Desinfektionsanlage Page 31 Pr o Minent ® Maintenance intervals General recommendation for maintenance intervals - every 3 months. Shorter intervals are r ecommended if operated under load conditions (e.g. continuous operation). The gear oil should be changed after approx. 5000 duty hours. Gear oil ISO viscosity class VG 460, e.g. Mob[...]

Page 32 Pr o Minent ® Dulcodes UV -Desinfektionsanlage NOTE The tightening torque of the liquid end scr ews should be rechecked after 24 hours of operation. The tightening torques of the liquid end scr ews should be checked every 3 months for the PVT material version. Start-up/Maintenance Fig. 13 approx. 300 g Brass rod 9 mm diam. x appr ox. 200 m[...]

Dulcodes UV -Desinfektionsanlage Page 33 Pr o Minent ® Features of the S2Ca metering pumps 5 Features of the S2Ca metering pumps 5.1 Function description, motors The pump has an integrated electronic overload cut-out in all versions. This r esponds as soon as the maximum admissible power consumption is reached and stops the motor . 왘 If the moto[...]

Page 34 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Features of the S2Ca metering pumps “PROFIBUS ® ” mode: (Identity code, control variant: PROFIBUS ® ) This operating mode provides the option of contr olling the pump via the PROFIBUS ® (see “ Supplementary instructions for ProMinent ® gamma/ L and Pr oMinent ® Sigma versions with ?[...]

Dulcodes UV -Desinfektionsanlage Page 35 Pr o Minent ® Features of the S2Ca metering pumps Hierarchy of operating modes, functions and fault statuses The differ ent operating modes, functions and fault statuses each have a differing ef fect on whether and how the S2Ca functions. These effects ar e given below: 1. Prime 2. Fault, stop, pause 3. Aux[...]

Page 36 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Features of the S2Ca metering pumps 2 1 4 gr een/NC wh ite/NO brown/C pacing relay fault indicating relay yellow/NO white/NO green/NC brown/C 1 4 3 2 2 3 1 4 T echnical data, relay (contr ol version) Pump type S2Ca Relay Fault-indicating relay Fault-indicating r elay + pulse generator Relay ty[...]

Dulcodes UV -Desinfektionsanlage Page 37 Pr o Minent ® Wiring diagram V iew of cable connectors from front Float switch cable for Universal signal cable (5-cor e) for Metering monitor cable for Diaphragm rupture cable for External/contact cable (2 core) for Contact open -> alarm -> pump stops with controller type 0 Contact closed -> meter[...]

Page 38 Pr o Minent ® Dulcodes UV -Desinfektionsanlage T echnical data, external contact Semi-conductor switch elements (e.g. transistors in open-collector circuits) or contactors (r elays) with a residual voltage of -0.7 V can be used as input switch elements. Controller type 0 (see identity code) Pin 1 = Pause input (activating function) V oltag[...]

Dulcodes UV -Desinfektionsanlage Page 39 Pr o Minent ® Block circuit diagram S2Ca Features of the S2Ca metering pumps Inputs Pump, Inside Outputs GND External activation Diaphragm rupture sensor Metering monitor Level monitor Fault indicating relay warning Mains Circuit examples overleaf Metering monitor Flow control Diaphragm rupture sensor 3 whi[...]

Page 40 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Features of the S2Ca metering pumps Circuit examples: universal signal cable by customer Cable Pump, inside “ Pause “ function Permanent contact, e.g. from contr ol room “ Auxiliary frequency “ function “ External analogue “ function Permanent contact, e.g. from contr ol room Analo[...]

Dulcodes UV -Desinfektionsanlage Page 41 Pr o Minent ® 5.4 Retrofitting relays (not in PROFIBUS ® version) Delivery range: 1r elay circuit set with 2 scr ew fasteners 1r elay cable set with socket 1 seal Press-out relay opening WARNING Disconnect the S3Ca from the mains power supply and rinse liquid end before commencing work (see section 10)! IM[...]

Page 42 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Set Flow Calib Mem Error Pause Aux Stop Features of the S2Ca metering pumps / Contr ol elements Fig. 17 Fig. 18 6 Contr ol elements Please acquaint yourself with the S2Ca control elements with the help of the “ contr ol elements and key functions ” overview! Indicators The LCD display supp[...]

Dulcodes UV -Desinfektionsanlage Page 43 Pr o Minent ® 7 Settings NOTE • Open out the fold-out page following the title page fully! Ther e you will find the overviews “control elements and key functions” and “operating settings diagram”. • If no keys are pr essed within a period of 1 minute, the S2Ca will return to a continuous display[...]

Page 44 Pr o Minent ® Dulcodes UV -Desinfektionsanlage 7.3 Select operating mode (MODE menu) The following operating modes are selected via the MODE menu (depending upon identity code, some operating modes may be absent): • Manual: for operation by hand (Identity code, control variant: manual, standar d option) • Analogue: for electronic contr[...]

Dulcodes UV -Desinfektionsanlage Page 45 Pr o Minent ® Settings • Contact: for contact operation (Identity code, control variant: external 1:1 / external with pulse control) • Batch: for batch operation (Identity code, control variant: external with pulse control) P Batch Contact Manual Analog Analog Manual Contact Batch - ANALOG - MANUAL - CO[...]

Page 46 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Settings • 4 - 20 mA: at 4 mA the S2Ca does not operate at 20 mA the S2Ca operates at 180 strokes/min. Between these two extremes the str oke rate is proportional to the electrical signal. For signals of below 3.8 mA a fault will be detected and the S2Ca will stop (e.g. cable break). • Cur[...]

Dulcodes UV -Desinfektionsanlage Page 47 Pr o Minent ® Settings Lower/upper band: This processing mode allows you to contr ol a pump via an electrical signal as shown in the diagrams below . Lower band Upper band e.g. Alkali pump e.g. acid pump I [mA] I 1 I 2 F2 F1 02 0 P1 P2 F max I [mA] I 1 I 2 F1 02 0 P1 P2 F2 F max Fig. 20 Fig. 21 Lower band: [...]

Page 48 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Settings In the “ contact - identity code: external with external pulse control ” you can enter the number of pulses after which a stroke should be carried out. “ Contact - identity code: external with external pulse control ” is intended for small dosing quantities. P P P P Continuous[...]

Dulcodes UV -Desinfektionsanlage Page 49 Pr o Minent ® Settings NOTE If a remainder occurs when the factor is pr ocessed, the S2Ca counts up the remainder values. When the sum reaches or exceeds “1” the S2Ca will activate a str oke. This ensures that the stroke number corr esponds exactly to the factor throughout the dosing operation. The numb[...]

Page 50 Pr o Minent ® Dulcodes UV -Desinfektionsanlage P P P P P P Continuous display Set Set Calib Set Calib L Set L Set Calib Set Calib N The S2Ca can also run in calibration mode. The corresponding continuous displays show the current dosing quantities or the feed rate. The calibration is retained in the event of a change of the set str oke len[...]

Dulcodes UV -Desinfektionsanlage Page 51 Pr o Minent ® Settings 7.5.2 Settings for “auxiliary fr equency” function (AUX menu) P P P Continuous display Set Freq. Set Aux The programmable function “ auxiliary fr equency ” allows switching to a different str oke frequency , which can be set in the AUX menu. It can be activated via the “ ext[...]

Page 52 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Operating 8 Operating This section describes all operating options available to you when the S2Ca is in continuous display mode (no P key symbol in the LCD display). WARNING • For all metering pumps for metering inflammable media applies: Starting up and emptying only supervised by a compete[...]

Dulcodes UV -Desinfektionsanlage Page 53 Pr o Minent ® Operating / T roubleshooting Batch size In “ batch ” operating mode: The batch size can by changed from the “ batch size/r emaining litres ” display . The S3Ca returns to the original continuous display a few seconds after the batch size has been reset. Priming The “ priming ” func[...]

Page 54 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Tr oubleshooting Green LED indicator (operating display) is not lit Cause Incorrect or no mains voltage. Remedy 왘 Use the recommended mains voltage as given in the voltage specification on the nameplate. Error Messages Red LED display is lit, “Error” and “MINIM” flash in the display [...]

Dulcodes UV -Desinfektionsanlage Page 55 Pr o Minent ® Tr oubleshooting / Decommissioning and disposal Red LED display is lit, “Error” appears in the display and “F AN” is flashing Cause Fault related to fan in pump housing. Remedy 왘 Check fan and replace if necessary . 왘 Press the P key (r eset function). Red LED display is lit, “Er[...]

Page 56 Pr o Minent ® Dulcodes UV -Desinfektionsanlage 11 Spare parts and accessories CAUTION The assembly and installation of ProMinent ® metering pumps with other -make parts that are not tested and r ecommended by ProMinent are not permitted and can lead to personal injury and damage to property for which no liability shall be accepted! Spare [...]

Dulcodes UV -Desinfektionsanlage Page 57 Pr o Minent ® Motor datasheets are available for further information. Special motors and special motor flanges are possible on r equest. Motor data sheet Motor -T yp AF 63/4C-7 Leistungsfaktor 0,66 motor type power factor type du moteur facteur de puissance Maschinenart 3-Ph. Motor Wirkungsgrad 88 % type of[...]

Page 58 Pr o Minent ® Dulcodes UV -Desinfektionsanlage EC Declaration of Conformity For pumps without Ex pr otection: For pumps with Ex protection: the EC conformity declaration for the pump for explosion-threatened workplaces is supplied with the pump. The EC conformity declarations, the EC series prototype test r eports and the operating manuals[...]

Dulcodes UV -Desinfektionsanlage Page 59 Pr o Minent ® Exploded diagrams of liquid ends Delivery unit Sigma/ 2 350-DN 25 PVT for identity code types: S2Ba/S2Ca 04350, 07120, 07220 Delivery unit Sigma/ 2 130-DN 15 PVT for identity code types: S2Ba/S2Ca 12050, 12090, 12130 Spare parts kit FM 350 PVT Or der No. 740325 Spare parts kit FM 130 PVT Or de[...]

Page 60 Pr o Minent ® Dulcodes UV -Desinfektionsanlage For other spare parts see delivery unit without overflow valve (see P . 56). Subject to technical modifications. Delivery unit Sigma/ 2 350-DN 25 PVT for identity code types: S2Ba/S2Ca 04350, 07120, 07220 Delivery unit Sigma/ 2 130-DN 15 PVT for identity code types: S2Ba/S2Ca 12050, 12090, 121[...]

Dulcodes UV -Desinfektionsanlage Page 61 Pr o Minent ® Exploded diagrams of liquid ends Delivery unit Sigma/ 2 350-DN 25 SST for identity code types: S2Ba/S2Ca 04350, 07120, 07220 Delivery unit Sigma/ 2 130-DN 15 SST for identity code types: S2Ba/S2Ca 12050, 12090, 12130 Fig. 25 61_05-104_01_01-03_2_norm Spare parts kit FM 350 SST without valve Or[...]

Page 62 Pr o Minent ® Dulcodes UV -Desinfektionsanlage Exploded diagrams of liquid ends Retrofit kit double diaphragm S2Ba/S2Ca Fig. 26 61_05-104_00_98-03_2 * These items belong to the retr ofit kit. Subject to technical modifications. Diaphragm failure detector * Lense Order No. 792807 S1Ba Retrofit kit double diaphragm FM 050 Or der No. 1009846 [...]

Dulcodes UV -Desinfektionsanlage Page 63 Pr o Minent ® Wiring diagram Stroke actuator wiring diagram Wiring diagram for stroke length adjuster N P1 P2 E - Sig. V+ 3 2 1 5 6 7 4321 3 2 1 Feedback signal mA Input signal mA PE N L Power supply Power supply[...]