Simplicity UVG1621BV manual

Safety Instructions & Operator’s Manual For TURF CRUISER TRAIL CRUISER UTILITY VEHICLES SERIES 1 UV1621BV (85668) UVG1621BV (85632) UVGT1621BV (85903) Thank you for buying a Turf Cruiser™/Trail Cruiser™ Utility Ve hicle! Before operating your machine, read this manual carefully and pa y particular attention to the “I MPORTANT SAFETY INS[...]

2 IMPORTANT SAFETY INSTRUCTIONS WARNING This machine is a multi-purpose utility vehi cle intended for off-road use only. It is not a toy and it is not a recreation vehicle. Car eless, reckless operatio n can cause a ccidents resulting in da mage and injury. Failure to comply with the follo wing SAFETY instructions could result in serious injury or [...]

3 IMPORTANT SAFETY INSTRUCTIONS PROTECTION AGAINST TIPOVERS (Continued) 8. DO NOT operate machine on slope s exceeding 10 degrees (18% grade) when to wing. Cargo bed must be loaded when to w ing. 9. DO NOT put your foot on the grou nd to try and stabilize the machine. 10. DO NO T operate machine under a ny condition where traction, steering or stab[...]

4 IMPORTANT SAFETY INSTRUCTIONS PREPARATION (Continued) 4. Be familiar w ith the area in which the machine will be operated. Inspect area for objects and hazards that could cause loss of control. 5. Keep people and pets clear of m achine and work area. 6. Inspect shields, guards, switches, brakes an d other safety devices frequently for proper oper[...]

5 IMPORTANT SAFETY INSTRUCTIONS OPERATION (Continued) 10. DO NOT operate machine at speeds in excess of 10 MPH with the differential lock engaged. 11. DO NOT attempt to engage differential lock while machine or wheels are moving. Completely stop machine, before engaging differential lock. 12. DO NOT attempt to turn the machi ne with the differentia[...]

6 IMPORTANT SAFETY INSTRUCTIONS MAINTENANCE (Continued) 10. When working on machine with cargo bed raised, make sure tha t prop rod suppor t is securely latched. 11. Service engine and make adjustments only when engine is stopped. Remove spark plug wires and secure a way from spark plugs. 12. DO NOT check for spark by grounding plug near sparkplug [...]

7 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ...................................................................... 2-6 TABLE OF CONTENTS .................................................................................................... 7 SECTION 1 – FAMILIARIZATION ..........................................................................[...]

7 SECTION 1 – FAMILIARIZATION 1.1 INTRODUCTION This manual has been prepared for t he operators of Turf Cruiser™ & Trail Cruiser™ uti lity vehicles. Its purpose, aside from recomm ending standard ope rating procedures and routine service requi rements, is to promote SAFETY through the use of accept ed operating practices. Read, Understand[...]

8 SECTION 1 – FAMILIARIZATION BRAKE PEDAL ACCELE RATOR PEDAL DASHBOARD / PEDAL CLUSTER DIFFERENTIAL LOCK LEVER HOURMETER/TACHOMETER/ SERVICE MINDER COMBO SPEEDOMETER/FUEL GAUGE COMBO ELECTRIC WINCH SWITCH (OPTIONAL) STEERING WHEEL IMPORTANT NOTE: DUE TO SPACE LIMITATIONS, THE BRA KE AND ACCELERA TOR PEDALS ARE OFFSET TO THE RIGHT OF THE OPERATOR?[...]

9 CONTROL IDENTIFICATION & SAFETY SIGNS HEADLIGHT SWITCH IGNITION SWITCH SPEEDOMETER/FUEL GAUGE COMBO CONSOLE CONTROLS DANGER – OPERATOR PROTECTIVE STRUCTURE ON HEADLIGHTS OFF TRANSMISSION SHIFTER CHOKE PARK BRAKE DIFFERENTIAL LOCK CARGO BED LIFT (OPTIONAL) 10[...]

11 CONTROL IDENTIFICATION & SAFETY SIGNS WARNING – NO RIDERS WARNING – OFF ROAD USE ONLY WARNING – HITCH & TOWING WARNING - TO PREVENT FIRE WARNING – HOT SURFACE SPECIFICATIONS & MAINTENANCE ● DO NOT OPERAT E MACHINE WI TH CARGO BED RAISED. ● DO NOT RAISE C ARGO BED WHEN LOADED OR ON SLOPES. ● ALL LOADS MUST BE CENTERED NO[...]

12 CONTROL IDENTIFICATION & SAFETY SIGNS WARNING AVOID SERIOUS INJURY OR DEATH ● RE AD AL L M ANU ALS AND FOLLOW INSTRUCTIONS BEFORE OPERATING VEHICLE. ● OPERATOR MUST BE ADULT OR RESPONSIBLE TEENAGER AT LEAST 16 YEARS OLD AND POSSESS A VALID DRIVERS LICENSE. ● ON ALL SLOPES: EXERCI SE CAUTION, REDUCE SPEED, AVOID SHARP TURNS, AVOID SUDDE[...]

13 SECTION 2 – OPERATING INSTRUCTIONS 2.1 PRE-START CHECK LIST Make the following checks and p erform all service as required before starting an d operating the machine. 2.1.1. Read Manuals. Read, understand, an d follow instructions and warnin gs in this manual and all other supplied manuals, as well as instructions and wa rnings on the machine,[...]

13 SECTION 2 – OPERATING INSTRUCTIONS 2.1.13. Check Cargo Bed. Cargo bed must be lowered and securely latched. Tailg ate should be closed and latched. Tail gate support cables must be installed and secured. 2.1.14. Check Safety Interlocks for proper function: 1. Engine must not crank unless Tra nsmission is in Neutral and Brake is fully depressed[...]

14 SECTION 2 – OPERATING INSTRUCTIONS 2 . 2 CONTROLS – FUNCTION AND OPERATION (Continued from previous page) 2.2.4. Differential Lock. The differential lock increases traction by causing both rear whe els to pull evenly. Move the lever toward s the front of the slot and latch to “Lock” the differentia l. (See Fi gure 2.4a.) Unlatch the leve[...]

16 SECTION 2 – OPERATING INSTRUCTIONS 2 . 2 CONTROLS – FUNCTION AND OPERATION (Continued from previous page) 2.2.9. Headlights. The headlights are controlled by a rocker switch, located on the dash to th e immediate left of the steering wheel. See Figu re 2.5. Push the switch up to turn the headlights on. Push th e switch down to turn the headl[...]

15 SECTION 2 – OPERATING INSTRUCTIONS 2.3 STARTING AND STOPPING ENGI NE Before attempting to start and operate machi ne, perform all steps in the Pre-Start Check List 2.3.1. Starting Engine A. Sit in operator’s seat and latch seat belt. Adjust seat belt to a snug fit. If carrying a passenger, the one passenger must also be se ated with seat bel[...]

16 SECTION 2 – OPERATING INSTRUCTIONS 2.5 PARKING MACHINE The park brake has a ratch eting lock mechani sm. When settin g the brake a click ing sound w ill be heard as the mechanism engages and locks the brake. To set and hold the ma chine properly, two or mo re clicks may be required. Alway s park the ma chine on a flat surface. Inspect brakes f[...]

17 SECTION 2 – OPERATING INSTRUCTIONS 2.7.3. General Operating Procedures A. Always complete the Pre-Start Checklist before starting or operating the machine. B. Learn location and function of all controls before starting and operating machine. C. Do not start or operate the machine until seated with seat belt securely lat ched and adjusted to a [...]

18 SECTION 2 – OPERATING INSTRUCTIONS 2.8 TOWING (Continued) C. To provide adequate braking whe n towing, the cargo bed should be loaded. Load cargo bed to approximately one half (50%) of the towed load – not to exceed 500 lb (227 kg). D. Reduce speed when towing. Do Not tow load s in excess of 10 mph. E. Do Not tow loads on sl opes in excess o[...]

19 SECTION 2 – OPERATING INSTRUCTIONS The POWERLINK TM On-Board Generat or System will operate continuously at 1000 watts outp ut and up to 1500 watts for brief periods. Operating at loads above 1000 watts may cause the POWERLINK TM system to reset, halting the electrical output. To avoid overloading the generator system, you must check the po we[...]

19 SECTION 3 – MAINTENANCE 3.1 INTRODUCTION To retain the quality of the Tu r f C r u i s e r ™ / T r a i l C r u i s e r ™ utility vehicle, u s e g enuine SNAPPER replacement parts only. Contact a local SNAPPER dealer for parts and service assistance. For th e co rrect part or information, always mention the model and serial number. SNAPPER [...]

21 SECTION 3 – MAINTENANCE 3.2.2. Service Engine Air Cleaner (Co ntinued) FIGURE 3.3 3.2.3. Check Transmission Fluid Lev el 1. Raise empty cargo bed and secure with prop rod. 2. Remove dipstick from top of transmissi on and wipe clean. 3. Screw dipstick fully back into transmission. 4. Remove dipstick and che ck fluid level. 5. Add MOBILFLUID 424[...]

21 SECTION 3 – MAINTENANCE 3.2.8. Check Interlocks The machine is equipped with interlocks that prev ent the engine from cranking or starting un less the brake is fully depressed and the transmission is in Neutral. It is also equipped with an operato r presence sensor that will cause the engine to die if the operator attempts to leave the seat w [...]

23 SECTION 3 – MAINTENANCE 3 . 4 SERVI CE – EVERY 50 OPERATING HOURS (CONT.) 3.4.3. Check Drive Clutch 1. Start engine and shift transmission to Forward. 2. Release park brake. Clutch should have no tendency to grab or cause motion. 3. Gradually increase engi ne speed with the accelerator pedal. The machine sh ould begin to move slowly with no [...]

23 SECTION 4 – ADJUSTMENTS & REPAIRS WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. STOP engine. Set park brake. Shift transmission to neutral. Remov e key. Remove spark plug wire from spark plug and secure a way from plug. Engine and components are HOT. Av oid serious burns, allo w all parts [...]

25 SECTION 4 – ADJUSTMENTS & REPAIRS 4.2 SERVICE BRAK E & PARK BRA KE ADJUSTMENT (Continued) 8. Operate machine on smooth flat surface at approximately 1/2 speed. 9. Apply brake firmly. Machine sho uld stop in a straight line and not pull to either the right or the left. Also both rear tires should begin to skid evenly. 10. If the machine[...]

26 SECTION 4 – ADJUSTMENTS & REPAIRS 4.3.2. Battery Installation IMPORTANT! The orientation of the battery and the routing of the battery cables is very important. Install battery carefully as shown in Figure 4.4. Always install positive (red) cable s using the terminal cover. DO NOT operate machine until the battery retaining rod has been in[...]

26 SECTION 4 – ADJUSTMENTS & REPAIRS 4.5 TRANSMISSION SHIFT ROD ADJUSTMENT The transmission shift rod is p reset at the factory, and should not need adjustmen t. However, if transmission fails to shift into forward or reverse, adjustment may be needed. To adjust rod: 1. With cargo bed lifted and propped securely, loosen jam nut securing rod a[...]

27 SECTION 5 – ELECTRICAL 30[...]

28 SECTION 5 - ELECTRICAL 15 AMP FUSE 30 AMP FUSE 30 AMP FUSE 31[...]

29 TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRE CTIVE ACTION Engine Will Not 1. Fu e l t a n k e m pt y . 1. Fill fuel tank with fr esh fuel to proper lev el. Start Using 2. Engine needs choking. 2. Move choke control to “ON” position. Electric Starter 3. Spark plug wire (s) disconnected. 3. Place spark plug wire(s) onto spark plug(s). 4. Fault[...]

30 MAINTENANCE SCHEDULE SUBJECT SERVICE TO BE PERFORMED REFERENCE PAGES EA CH USE 5 HRS 25 HRS 50 HRS 100 HRS 200 HRS EA CH SEASON Engine Check Oil Level Page 13 X Engine Initial Oil Change Page 22 X Engine Periodic Oil Change Page 25 X* Engine Oil Filter Change Engine Manual X Air Cleaner Service/Replace Engine Manual & Page 22-23 X** Spark Pl[...]

31 1 YEAR LIMITED WARRANTY For one (1) year from purchase date for the ori gin al purchaser' s residentia l, non-commercial use, SNAPPER - A Division of SIMPLICITY Manufacturi ng, Inc. , through any authorized TURF CRUISER dealer, will repl ace, free of charge (except for taxes whe re applicable), any part or parts found upon ex amination by t[...]

32 PRODUCT REGISTRATION FORM IMPORTANT: KEEP THIS INFORMATION FOR YOUR PERSONAL RE CORDS (Complete the following info rmation on your purchase) Model Number ____________________________________________________________ Serial Number _____________________________________________________________ Date of Pu rchase ______________________________________[...]

33 Safety Instructions & Operator’s Manual For TURF CRUISER TRAIL CRUISER UTILITY VEHICLES SERIES 1 IMPORTANT This products is built using an engine tha t meets or exceeds all applicable emissions requirements on the date manufactured. The label on the engine contains v ery important emissions information and critical safety warnings. Read, U[...]