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SMC Networks EX500 manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones SMC Networks EX500. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica SMC Networks EX500 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual SMC Networks EX500 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales SMC Networks EX500, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones SMC Networks EX500 debe contener:
- información acerca de las especificaciones técnicas del dispositivo SMC Networks EX500
- nombre de fabricante y año de fabricación del dispositivo SMC Networks EX500
- condiciones de uso, configuración y mantenimiento del dispositivo SMC Networks EX500
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de SMC Networks EX500 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de SMC Networks EX500 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico SMC Networks en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de SMC Networks EX500, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo SMC Networks EX500, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual SMC Networks EX500. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    TECHNICAL INST RUCTION MANUAL For EX500 SERIAL SYSTEM Gateway ( GW ) Unit Rockw ell Auto mation Re mote I/O ( R IO ) : EX500 - GAB1 - X1 DeviceNet : EX500 - GDN1 PROFIBUS-DP : EX500 - GPR1 Input Unit Mani fold Input Manifold : EEX500 - IB1 - □□ ( -X1 ) Input Unit : EX500 - IB1 ( - X1 ) M8 Input Block ( PNP ) : EX500 - IE1 ( - X1 ) M8 Input Bloc[...]

  • Página 2

    EX500 Serial System EX## - OME0008 - 1 - 　 ( Read caref ully before handling. ) Thoroughly read this handling m anual and related m anuals mentioned her e to ensure the saf ety and proper operation of the product. Thes e safety instructions are intended to pr event haz ardous situations and / or equipment dam age. Thes e ins tructions indic ate t[...]

  • Página 3

    EX500 Serial System EX## - OME0008 - 2 - 1. Read this manual thoroughly, and operate this produc t within the range of the specif ication after obs erving n o t e s s t r i c t l y . 2. Do not dr op nor apply f orce to the product. It m ay damage the unit, and m ay c ause failure or m alf unction. 3. T ake appr opriate meas ures to ensure that the [...]

  • Página 4

    EX500 Serial System EX## - OME0008 - 3 - ・ ・ ・ ・ Safety instructions for pow er supply 1. W hether you use a single power supply or a dual power supply , two power lines have to be s upplied at all tim es ( for solenoid valve and f or input and control ) . 2. Choos e UL recognized product for dir ect current power sour ce to be mounted. ( 1[...]

  • Página 5

    EX500 Serial System EX## - OME0008 - 4 - - INDEX - 1. Outline 6 2. Sy stem Structure 6 3. Specific ation and Product num bers 7 3 -1 General spec ification of EX500 series 7 3 -2 Gate way ( GW ) Unit 8 3 -3 Input Unit Manifold 11 3 -3 -1 Input Manifold 11 3 -3 -2 Input Unit 11 3 -3 -3 Input Block 12 3 -4 SI Unit 13 3 -5 Applicable Manifold Valve s [...]

  • Página 6

    EX500 Serial System EX## - OME0008 - 5 - 7. Input Unit Manifold 29 7 -1 Parts des cription 29 7 -2 Correspondenc e of input num ber and Input Block 29 7 -3 Exploded view / Input Unit Manifold 30 8. Manifold Valve 31 8 -1 Parts des cription 31 8 -2 Correspondenc e of output num ber and Manifold Valve 32 8 -3 How to install the SI Unit 33 9. W iring [...]

  • Página 7

    EX500 Serial System EX## - OME0008 - 6 - 1. Outline A . Gatew ay ( GW ) Unit ( 1 ) T he Gateway ( G W ) Unit can be c onnected with a PLC. At present, Gateway ( GW ) Unit with the following comm unication protocols are available: ・ Rem ote I/O ( RIO ) Sy s tem s laves to Rockwell Autom ation PLC and SLC series unit. ・ DeviceNet ・ PROFIBUS-DP [...]

  • Página 8

    EX500 Serial System EX## - OME0008 - 7 - 3. Specification and Product numbers 3 -1. General specification of EX500 series Item Specificatio n Enclosure IP65 Standard UL,CSA,CE W iths tand voltage 1500V AC 1min. ( between PE - external term inal pack age ) Insul ation re sistan ce 2M Ω or m ore ( 500VDC m eg. between PE - external term inal pack ag[...]

  • Página 9

    EX500 Serial System EX## - OME0008 - 8 - 3 -2. Gatew ay ( GW ) Unit Gateway ( GW ) Unit sp ecification Item Specificatio n Models EX500 - GAB1 - X1 EX500 - GDN1 EX500 - GPR1 Rated voltage 24V DC Input and control power supply : 24V DC ± 10% Solenoid valve power supply : 24V DC +10% / -5% ( W arning of voltage drop given lower than approx. 20V ) Po[...]

  • Página 10

    EX500 Serial System EX## - OME0008 - 9 - ・ ・ ・ ・ Communication speci fication for each PLC Rockwell A utomation Remote I/O communication specification ( RIO ) ( E X500 - GA B1 - X1 ) Item Specificatio n Applicable PLC Rock well Automation Rem ote I/O PLC Comm unication s peed 57.6 k bit / s ec. , 115.2 k bit / s ec. , 230.4 k bit / sec . Ca[...]

  • Página 11

    EX500 Serial System EX## - OME0008 - 10 - PROFIBUS-DP communi cation specifi cation ( EX500 - G PR1 ) Item Specificatio n Protocol PROFIBUS-DP ( EN50170 ) Bus interfac e EIA RS - 485 Comm unication s peed 9.6 / 19.2 / 93.75 / 187.5 / 500 k bit / s ec. 1.5 / 3 / 6 / 12 M bit / sec. Cable distance Ref er to section 6 -1 Freeze function Available Sy n[...]

  • Página 12

    EX500 Serial System EX## - OME0008 - 11 - 3 -3. Input Unit Manifold T he Input Unit Manifold c an have various com binations depending on the num ber of stations and ty pe of the sensor c onnector. W hen placing an order, the input m anifold par t number and the input bloc k part num ber are entered together . But only one sensor type has t o be sp[...]

  • Página 13

    EX500 Serial System EX## - OME0008 - 12 - 3 -3 -3. Input Block Input Block speci fication Item Specificatio n Corresponding s ensor Current source type ( PNP output ) Current sink ty pe ( NPN output ) Sensor connec tor M8 connector ( 3 pin, socket ) Pin NO. 1. power s upply (24V DC ) 3. power s upply ( 0V ) 4. input M12 connector ( 4 pin, sock et )[...]

  • Página 14

    EX500 Serial System EX## - OME0008 - 13 - 3 -4. SI Unit SI Un it for SV s eries Manifold Valv e SI Un it for VQC s eries Manifold Valv e SI Unit speci fication Item Specificatio n Models EX500 - S001 ( - X1 ) EX500 - Q □ 01 ( -X1 ) Connecting block Solenoid valve ( Single , Double ) Relay O utput Module ( 1 output , 2 output ) Solenoid valve ( Si[...]

  • Página 15

    EX500 Serial System EX## - OME0008 - 14 - 3 -6. Option 3 -6 -1. Communication Connector / Ca ble 1. Communication Connector for Remo te I/O ( RIO ) ( EX500 - GA B1 -X1 ) 2. Communicatio n Connector Cable f or DeviceNet ( EX500 - G DN1 ) How to Ord er E X 500 - A C 000 - A B How to Or der E X 500 - A C 050 - D N L : Cable length 010 1m 050 5m M 1 2 [...]

  • Página 16

    EX500 Serial System EX## - OME0008 - 15 - 3 -6 -2. Branch Cable with M12 Connector How t o Or der E X 500 - A C 030 - SSPS L : Cabl e le ngt h Connect or s peci f i cati on Sock et si de : St r aight , Pl ug s ide : St rai ght Sock et si de : Angled, Pl ug si de : Angl ed 050 5m 010 1m SSPS 030 3m SAPA 003 0. 3m 005 0. 5m 2 3 4 5 6 7 1 8 Socket con[...]

  • Página 17

    EX500 Serial System EX## - OME0008 - 16 - 3 -6 -3. Pow er Supply Connector Cable 3 -6 -4. Terminal Plug W hen Input Unit Manifold is not r equired, a Term inal Plug should be hook ed up with port C1 ( for SV Valve Manifold ) or port 0 ( for VQ C Valve Manifold ). W ithout this plug, the comm unication LED of GW Unit will not light up. 3 -6 -5. Wate[...]

  • Página 18

    EX500 Serial System EX## - OME0008 - 17 - 4. How to operate EX500 - GA B1 - X1 ( Rockwell A utomation Remote I/O ( RIO) ) 4 -1. A pplicable PLC Applicable PLCs in which Rock well Automation Rem ote I/O ( RIO ) system is installed. Please contac t Rockwell Autom ation for m ore details. 　 　 　 　・ ・ ・ ・ Representative PLC SLC500 PLC - [...]

  • Página 19

    EX500 Serial System EX## - OME0008 - 18 - 4 -3. LED display W hen the Input Unit Manifold is not c onnected, the respective CO M LED of the GW Unit will not light up. T o m onitor the status of COM port, it is neces sary to use a T erminal Plug. T he COM LED will light up when a Term inal Plug is used. ( Refer to sec tion 3 -6 -4 ) 4 -4. Operation [...]

  • Página 20

    EX500 Serial System EX## - OME0008 - 19 - 4 -4 -1. Operation sett ing switch ( SW1 ) T his switch s ets RACK Address / Star ting Quarter. ( 1 ) RACK Addres s ( 6 bit setting ) 0 to 74 ( OCT : octal num ber ) 61 ty pes of setting ar e available. ( 2 ) Starting Q uarter ( 2 bit setting ) T hree types of setting ( First, Sec ond, Third ) are available[...]

  • Página 21

    EX500 Serial System EX## - OME0008 - 20 - 4 -4 -3. Terminating resistance set ting switch ( SW3 ) Set ter mination res istance. Data Rate 57.6 k bit / sec . : 150 Ω 115.2 k bit / s ec. : 150 Ω 230.4 k bit / sec . : 82 Ω 4 -5. Lay out of scanner I/O I/O m apping image at the G ateway (GW ) Unit com munic ation port is shown in exam ples 1 and 2. [...]

  • Página 22

    EX500 Serial System EX## - OME0008 - 21 - 5. How to operate EX500 - GDN1 ( DeviceNet ) 5 -1. Connection sty le DeviceNet unit can be connec ted by T branch, Multi branc h and Branch line branch. Total ex tension length of trunk and stay is different depending on c omm unication speed and thic kness of c omm unication c able. EX500 series can be con[...]

  • Página 23

    EX500 Serial System EX## - OME0008 - 22 - 5 -2. Parts description a. Fieldbus connector : Port f or PLC c onnection. b. Power supply connector : The power sour ce for Input Unit, SI Unit, and c ontrol and for the s olenoid valve is connected through this port. c. Com munic ation port : Input Unit Manifold or the Manif old Valve with the SI Unit is [...]

  • Página 24

    EX500 Serial System EX## - OME0008 - 23 - 5 -3. LED display W hen the Input Unit Manifold is not c onnected, the respective CO M LED of the GW Unit will not light up. T o m onitor the status of COM port, it is neces sary to use a T erminal Plug. T he COM LED will light up when a Term inal Plug is used. ( Refer to sec tion 3 -6 -4 ) 5 -4. Operation [...]

  • Página 25

    EX500 Serial System EX## - OME0008 - 24 - 5 -4 -1. A ddress setting switch ( SW1, 2 ) T hese switches set node address. T he setting is s hown in Table 1. 5 -4 -2. Data rate s etting sw itch ( SW 3 ) T his switch s et data rate. The setting is shown in Table 2. T he fac tory def ault address and data rate ar e 63 and 125 k bit / sec . respectively.[...]

  • Página 26

    EX500 Serial System EX## - OME0008 - 25 - 6. How to operate EX500 - GPR1 ( PROFIB US-DP ) 6 -1. Communication w iring A twisted pair cable with shield is used in the com munic ation wiring of PROFIBUS- DP. A m axim um length of cable depend on com munic ation speed. T he specif ication of c able length is based on TYPE A cable which has par ameters[...]

  • Página 27

    EX500 Serial System EX## - OME0008 - 26 - 6 -3. LED display W hen the Input Unit Manifold is not c onnected, the respective CO M LED of the GW Unit will not light up. T o m onitor the status of COM port, it is neces sary to use a T erminal Plug. T he COM LED will light up when a Term inal Plug is used. ( Refer to sec tion 3 -6 -4 ) 6 -4. Operation [...]

  • Página 28

    EX500 Serial System EX## - OME0008 - 27 - 6 -4 -1. A ddress setting switch ( SW1, 2, 3 ) T hese switches set node address. T he setting is s hown in the following figure. T he address per one segm ent can be set in 32 node in case of no Repeater used and is set a m axim um of 126 node in cas e of a Repeater used. 6 -4 -2. Terminating resistance set[...]

  • Página 29

    EX500 Serial System EX## - OME0008 - 28 - ・ ・ ・ ・ In case of corresponding w ith “ Doubl e Word “ Read c arefully the user m anual of PLC which is used as a master . T he m ethod of PLC setup, reading f rom or writing to mem ory diff er from one PLC m anufacturer to another . Data ( 4 by te ) M S B L S B M S B L S B M S B L S B M S B L [...]

  • Página 30

    EX500 Serial System EX## - OME0008 - 29 - 7. Input Unit Manifold 7 -1. Parts description T he Input Unit Manifold is compos ed of Input Unit ( EX500 - IB1 ( -X1 ) ), Input Bloc k ( EX 500 - IE □ ( -X1 ) ), End Block and DIN rail. T he Input Unit Manifold c an have various com binations depending on the num ber of input and type of the sensor c on[...]

  • Página 31

    EX500 Serial System EX## - OME0008 - 30 - 7 -3. Exploded view / Input Unit Manifold ・ ・ ・ ・ Parts lis t Parts number NO. Parts name For standard For RIO Note ① Input Unit EX500 - IB1 EX500 - IB1 -X 1 ② Input Block ( M8 connector ) EX 500 - IE □ EX500 - IE □ -X1 PNP … □ : 1, NPN … □ : 2 ③ Input Block ( M12 connector ) EX500[...]

  • Página 32

    EX500 Serial System EX## - OME0008 - 31 - 8. Manifold Valv e 8 -1. Parts description Refer to the Catalo gues or Tech nical Instructio n Manu al of SV and VQC series M anifold Valve for more d etails. SV series VQC series a. Comm unication c onnector : “C1“ or “0“ port … Input Unit is connected her e. “C2“ or “ 1“ port … GW Unit[...]

  • Página 33

    EX500 Serial System EX## - OME0008 - 32 - 8 -2.Correspondence of output number and Manifold Valve T he output num ber to the Manifold Valve of the SI Unit is shown in the following figure. T he SI Unit has output of 16 points . In c ase of the Relay Output Module ( 1 output ), it becom es lik e the Single solenoid valve. In c ase of the Relay Outpu[...]

  • Página 34

    EX500 Serial System EX## - OME0008 - 33 - 8 -3. How to install the SI Unit T he following figure s hows how to install / remove the SI Unit with / f rom the Manif old Valve. Refer to the Catalo gues or Tech nical Instructio n Manu al of SV and VQC series M anifold Valve for more d etails. T ight the screws which hold the SI Unit with SUP / EXH Bloc[...]

  • Página 35

    EX500 Serial System EX## - OME0008 - 34 - 9. Wiring Wire each cables after turning the power supply OFF. 9 -1. Source wiring W iring from power supply to GW ’s power s upply connec tor is called Sourc e wiring. ( Refer to section 4 -2, 5 -2, 6 -2 ) For pin out of this connector ref er to sect ion 3 -2. It is not necess ary to s upply power to SI [...]

  • Página 36

    EX500 Serial System EX## - OME0008 - 35 - 9 -2. Communication w iring 9 -2 -1. Communication w iring to PLC A . Remote I/O ( EX500 - GA B1 -X1 ) communication wiring Rem ote I/O com m unication cable can be c onnected with any of the two M12, 4 pin connec tors on GW Unit. ( Refer to section 4 -2 ) F or pin out of M12 connec tor refer to s ection 3 [...]

  • Página 37

    EX500 Serial System EX## - OME0008 - 36 - 10. Dimension 10 -1. Gateway ( GW ) Unit 10 -2. Input Unit Manifold ・ ・ ・ ・ In case of M8 I nput Block S t a t i o n s 1234 5678 DIN rail lengt h [ mm ] ( L1 ) 98 110.5 123 135.5 148 160.5 173 185.5 Rail m ounting pitch [ mm ] ( L2 ) 87.5 100 112.5 125 137.5 150 162.5 175 Manifold length [ mm ] ( L3[...]

  • Página 38

    EX500 Serial System EX## - OME0008 - 37 - ・ ・ ・ ・ In case of M12 I nput Block S t a t i o n s 1234 5678 DIN rail lengt h [ mm ] ( L1 ) 110.5 123 148 173 185.5 210.5 223 248 Rail m ounting pitch [ mm ] ( L2 ) 100 112.5 137.5 162.5 175 200 212.5 237.5 Manifold length [ mm ] ( L3 ) 82 102 122 142 162 182 202 222 L4 [ m m ] 12 12 12.5 12.5 13 1[...]

  • Página 39

    EX500 Serial System EX## - OME0008 - 38 - 11. Trouble shooting ・ ・ ・ ・ Whole system NO. Item Remedies 1 The so lenoid valve does not work. ・ Check the power supply f or the solenoid valve is supply ing 24VDC. ( Refer to sect ion 9 -1 ) ・ Check the Branch Cable with M12 Connector is proper ly c onnected with the SI Unit. ( Refer to sec t[...]

  • Página 40

    EX500 Serial System EX## - OME0008 - 39 - ・ ・ ・ ・ DeviceNet communication NO. Item Remedies 1 The st atus of M S LED Operating in a norm al condition : G reen lights Recoverable f ault ( Mem ory is abnorm al ) : Red lights ・ Check the signal line from PLC is properly connected. ( Ref er to secti on 5 -2 ) ・ Check W iring and pin out. ( [...]