Snapper 522E manual

OPERA T OR’S MANU AL Single Sta g e Sno wthr o wer 522E Models Mfg. No. Description 1695090 522E, 5HP Snowthrower 1695091 522E, 5HP Snowthrower (CE) 7800080 SS5220E, 5HP Snowthrower 7800083 ESS5220E, 5HP Snowthrower (CE) 1740187-02 Rev 9/2006 TP 100-4364-02-SW-SN[...]

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1 T able of Contents CONTENTS: Safety Rules & Inf ormation General ............................................................2 T raining ............................................................4 Preparation ......................................................4 Operation .........................................................4 Children[...]

2 TP 600-3606-04-LW-SMA Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manu- factured to meet or exceed all industry standards for safety. Power equipment is only as safe as the operator. If it is mis- used, or not properly maintained, it can be dangerous! Remember[...]

3 Moving Parts This equipment has many moving parts that can injure you or someone else. However, if you are standing in the operator’s position, and follow all the rules in this book, the unit is safe to operate. The auger and impeller have spinning parts that can amputate hands and feet. Do not allow anyone near the equipment while it is runnin[...]

4 This machine is capable to amputating hands and feet and throwing objects. Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle in text signifies important cautions or warnings wh[...]

5 8. Always follow the engine manual instructions for stor- age preparations before storing the unit for both short and long term periods. 9. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service. 10. Maintain or replace safety and instruction labels as necessary. 11. Keep nuts and bolts tigh[...]

6 Product Identification ID Tag When contacting your authorized dealer for replace- ment parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer’s identi- fication numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown. NOTE: For l[...]

7 Product Identification SAFETY DECALS Safety warning decals are placed at strategic locations on the snowthrower as a constant reminder to the opera- tor of the most important safety precautions. All warning, caution and instructional messages on your snowthrow- er should be carefully read and obeyed. If any of these decals are lost or damaged, re[...]

8 T OOLS REQUIRED • Knife REMO V AL FROM CAR T ON 1. Locate and remove container of oil. 2. Locate all parts packed separately and remove from carton. Note: Set the fuel stabilizer aside until adding gasoline to the fuel tank. We recommend that fuel stabilizer be added to the fuel each time that gasoline is added to the fuel tank. 3. Remove and d[...]

9 2. Attach the auger drive cable (C, Figure 3) to the auger drive lever (A) using the Z-hook (B). 3. Remove the t-knob (B, Figure 4) and bolt on the upper chute. 4. Rotate the upper chute (A) to the operating position (past the lower chute stop) 5. Install the bolt and tighten the t-knob (B). Engine 1. The snow thrower was shipped with a container[...]

10 Controls & Operation Auger Control Chute Direction Control Chute Deflector A B C Engages auger when pulled back, and disengages auger when released. Rotates discharge chute to desired direction Controls vertical angle snow is thrown. Figure 7. Snowthrower Controls A B C SNO WTHRO WER CONTR OLS A uger Contr ol A. Auger Control - This control [...]

11 Controls & Operation ENGINE & ST ARTING CONTR OLS NOTE: Throttle - This snow thrower does NOT have a throttle for controlling operating speed of engine. The engine governor maintains operating speed for vary- ing snow removal conditions. A. Electric Start Button - The Electric Start Button (A, Figure 8) activates an electric starter moun[...]

12 GENERAL OPERA TION CHECKS BEFORE EA CH ST ART -UP 1. Make sure all safety guards are in place and all nuts, bolts and clips are secure. 2. Check the fuel supply. Fill the tank no closer than 1/4 to 1/2 inch of top of tank to provide space for expan- sion. See your engine Owner’s Manual for fuel rec- ommendations. 3. Check the Auger Control (A,[...]

13 ADDING ENGINE OIL 1. Make sure the unit is level. Use a high quality deter- gent oil classified “For Service SG, SH, SJ, SL, or higher”. 2. Remove the oil fill cap/dipstick access panel (A, Figure 9). 2. Remove the oil fill cap/dipstick (B) and wipe with a clean cloth. 3. Insert the oil fill cap/dipstick (B) and turn clockwise to tighten. 4.[...]

14 Controls & Operation ST ARTING THE ENGINE NOTE: The snowthrower engine is designed to operate at cold temperatures. Avoid operating the snowthrower if air temperature is 40° F or warmer since engine may vapor lock and stop running after a short time. Engine will be difficult to start in warm weather. Electric Starting Steps Note: The electr[...]

15 Controls & Operation OPERA TING THE SNO WTHRO WER Before operating snowthrower, review the Checks Before Each Use under General Operation on page 12 of this manual. 1. Rotate the discharge chute to the desired direction. 2. Pull the Auger Control back against the handle to engage the auger. NOTE: The snowthrower will be pulled forward by the[...]

Regular Maintenance 16 Before beginning any repair stop the engine, remove the key, disconnect the spark plug wire, and wait for all moving parts to stop. W ARNING Figure 10. Lubrication points Figure 11. Grease the Discharge Chute Ring Lubricate Flange LUBRICA TION Note: The drive pulley end of auger shaft is supported by a sealed ball bearing and[...]

17 T roubleshooting & Service Figure 12. Chute Removal and Installation A. Chute B. Fastners A B B B B CHUTE REMO V AL AND INST ALLA TION 1. Remove the fasteners (B, Figure 12) that secure the chute (A) to the top cover. 2. Remove the chute (A). 3. Installation is reverse of removal. TR OUBLESHOO TING Problem Possible Cause Remedy Engine fails [...]

18 A C C C B B C A B B C C E D Figure 13. Top Cover and Belt Cover A. Screw, 1/4-20 x 5/8 B. Screw, #10-24 x 1/2 C. Screw, 1/4-14 x 3/4 D. Top Cover E. Belt Cover CO VER REMO V AL AND INST ALLA TION To access the drive system or the engine, the covers must be removed as follows: REMOVE THE TOP COVER 1. Remove the discharge chute. See “How To Remo[...]

REPLA CE DRIVE BEL T The drive belt is of special construction and must be replaced with original factory replacement belt available from your nearest dealer. 1. Remove the belt cover. See “How To Remove The Belt Cover”. 2. Remove the drive belt (E, Figure 14) from the idler pulley (G). 3. Move the belt guide (B) away from the drive belt (E). 4[...]

20 SER VICING THE SP ARK PLUG 1. Remove engine key from switch. 2. Remove the oil access cover. 3. Disconnect the wire from the spark plug. 4. Inspect the spark plug and clean. If necessary, replace it with a new spark plug as recommended in the engine owners manual. 5. Adjust the gap on the spark plug to .030 inches (.762 mm) using a gauge. 6. Rei[...]

A UGER DRIVE CABLE ADJUSTMENT The auger drive cable is adjusted at the factory and no adjustment should be necessary. If the cable becomes stretched or is sagging, adjustment will be necessary. Whenever the belt is adjusted or replaced, the cable will need to be adjusted. 1. Remove the z-hook (C, Figure 18) from the auger drive lever (A). 2. Slide [...]

22 ENGINE: 5 HP* Briggs & Stratton Make Briggs & stratton Domestic Model / Type 09A413 / 0202E1 CE Model / Type 09A413 / 0203E1 Horsepower 5 @ 4000 rpm Displacement 9.02 Cu. in (148 cc) CHASSIS: Spout Rotation 190 Degrees Auger Diameter 9” (22.9cm) Tire Size 7” x 1.5” (17.8cm x 3.8cm) DIMENSIONS Effective Clearing 22” (51cm) Width L[...]

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© Copyright 2006, Briggs & Stratton. All Rights Reserved. Printed in USA. MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.SimplicityMfg.com PRODUCTS 535 Macon Street McDonough, GA 30253 www.Snapper.com[...]