Sony S530D manual

S ® T raining Manual Digital Video Pla y er Circuit Descr iption and T roub leshooting Course: D VD-02[...]

Course Description and T roubleshooting: Prepared by: National T raining Department Sony Service Company A Division of Sony Electronics Inc. Course presented by ______________________________________ Date ___________________________________________________ Student Name ___________________________________________ Model: DVP-S530D[...]

Sony Service Company A Division of Sony Electronics Inc ©1999 All Rights Reserved Printed in U.S.A. “DTS” is a trademark of Digital Theater Systems, Inc. “AC-3” is a trademark of Dolby Laboratories Licensing Corporation. “Dolby” and “Dolby Surround” are trademarks of Dolby Laboratories Licensing Corporation. “Sony” and “Digit[...]

Table of Contents Introduction to the DTS Audio Format 1 What is DTS? 2 What do I need to play the DTS surround format? 2 What do I need to play both the AC-3 and DTS surround formats? 2 Will a 5.1 channel DTS CD play in my CD player? 2 Why won’t my older DVD player play DTS DVDs? 3 Can DVD movies contain both DTS and AC-3 audio tracks? 3 How doe[...]

Initial Sled Motor Drive 41 Initial Sled Movement 41 Home Position Detection 45 Laser Servo 47 KHM-220A DVD Optical Block 49 DVD Focus 49 CD Focus 49 Three Laser Beams from One Laser 50 Photo Detectors 51 Disc Identification 53 Operation 53 SACD Disc Type 53 Focus 55 Search 55 Servo 55 Focus Drive 57 Focus Search Communications 57 Spindle Motor 61 [...]

1 Introduction to the DTS Audio Format Several major consumer audio formats that exist today are listed in this table: Note 1 - All formats require decoders, except Stereo and THX. THX is not a processing system but an audio/video quality control approval system. Its certification stamp means that the video and audio quality at theaters and CD/DVD [...]

2 What is DTS? Digital Theater Systems has developed a digital audio compression method similar to Dolby Digital AC-3. DTS processed audio is not as compressed as Dolby AC-3. Therefore it is said to have more surround detail (separa- tion), envelopment and better bass because of less compression (losses). What do I need to play the DTS surround for[...]

3 Why won’t my older DVD player play DTS DVDs? The DVD DTS flag was not established until Nov 1998. This flag must be inserted into the DVD’s digital coax or optical output for the receiver to recognize and decode DTS. Therefore DVD units that are not marked “DTS ready” will not play DTS even though they have digital outputs. Can DVD movies[...]

4 Global Bit Management Once compression has taken place, an examination of the six data streams for density is made. Bit groups are tagged and moved from a high-den- sity channel to a low-density channel equalizing the amount of data. 0011100011000011111001010101 channel 1 0000001011000000000000000000 channel 3 Variable Length Coding Common fixed [...]

5 BOARD LAYOUT[...]

6 DVD Features DVD Models DVP-S330 DVP-S530D DVP-S550D DVP-C600 DVP-S7700 DVD Models MSRP * 449.00 $ 499.00 $ 599.00 $ 899.00 $ 1,399.00 $ General Single Optical As sembly x x x Dual Optical As sembly x x Active laser platform tilt s ervo x x x x TV / receiver / DVD Remote x x x x Advanced Test Mode x x x x Glow in the dark Remote k eys x x Glass E[...]

7 Block Diagram There are four major stages within this DVD player. They operate in this sequence to produce the discs’ video and audio: · Power Supply · Communications · Servo Control · Video and Audio Processing Power Supply The power supply block delivers five different voltages. Ever 5V is the only voltage present when the unit is plugged[...]

8 r b SRAM IC204 CLK DATA S. PI TE FE IC802 CONTROL SPINDLE IC303 CONTROL SPINDLE P CONT. BLOCK POWER 3.3V EVER 5V -12V 12V 5V FR150 BD. DIGITAL AUDIO OUT DVD LD Y Y,P , P Y,C MICRO BLOCK DIAGRAM 6 22 99 1DVD02 1146 M M M M COMPOSITE V OUT COMPONENT V OUT S VIDEO OUT TK-51 BD. MB-85 BD. FL101 BD. AU212 BD. MECHANISM CLK DATA, CD OUT AUDIO ANALOG OU[...]

9 Video and Audio Processing After the servos have begun, RF data will come from the optical assembly within the base unit. The “eye pattern” RF data is split into two paths to provide: 1. Feedback signal to lock the servos; and 2. Video and audio information. In the A/V processing chain, the RF data is processed by the following ICs: Audio / V[...]

10 r b SRAM IC204 CLK DATA S. PI TE FE IC802 CONTROL SPINDLE IC303 CONTROL SPINDLE P CONT. BLOCK POWER 3.3V EVER 5V -12V 12V 5V FR150 BD. DIGITAL AUDIO OUT DVD LD Y Y,P , P Y,C MICRO BLOCK DIAGRAM 6 22 99 1DVD02 1146 M M M M COMPOSITE V OUT COMPONENT V OUT S VIDEO OUT TK-51 BD. MB-85 BD. FL101 BD. AU212 BD. MECHANISM CLK DATA, CD OUT AUDIO ANALOG O[...]

11 Power Supply Block The power supply is on a single board located to the left of the DVD mechanism. This board contains both the standby and the main power supply. The input line filter L101 and the board connectors are the only parts that are not available. Standby Power Supply This power supply produces Ever 5V as long as AC is present. Ever 5V[...]

12 2 5 3 1 7 6 5 1 2 7 6 1 2 4 2 1 POWER SUPPLY BLOCK 4 27 99 2DVD02 1137 SRV902UC BOARD DISPLAY INTERFACE/ FR148,FL101 BDS. TO SERVO CONTROL MB 85 BD. TO VIDEO ANALOG AUDIO/ AU212 BD. TO EVER 5V -12V +5V PCONT +3.3V +5V A+12V M+12V EVER 5V -12V +3.3V +5V +12V -12V +3.3V +5V +12V EVER 5V D101-104 F101 CN101 L201 RV201 L205 CN202 CN201 CN203 PS201 P[...]

13 Standby Oscillator The standby oscillator produces Ever +5 volts when the DVD player is plugged into 120VAC. This Ever 5V is applied to the Interface IC201 (on the circuit board behind the front panel) and the audio and video mute transistors (on the rear board). The standby oscillator stage consists of two transistors and a transformer. Regulat[...]

14 22k R128 7 2 6 28 99 29DVD02 1175 STANDBY OSCILLATOR 100 C210 R124 + CN201 (MUTE) TO AV212 BD. EVER 5V (DISPLAY) TO FR150 BD. EVER 5V AN1431 IC202 FILTER LINE L101 C102 D101-D104 D208 D206 R123 R122 220 C108 Q122 C121 R125 R126 100 C211 R212 R209 2.5V R210 C212 R208 R206 470 OHMS 1k R207 4.1V ON3131 PC121 D122 100 OHM R129 D121 R127 S D Q121 C12[...]

15 Main Oscillator The main oscillator stage operates like the standby oscillator stage ex- cept that the main oscillator is switched ON/OFF and there are multiple secondaries to supply the needs of the DVD player. The main oscillator has four parts: · Enable · Start · Run · Regulation Enable Oscillator OFF The operation of the main oscillator [...]

16 PS203 C113 7 12 99 30DVD02 1174 MAIN OSCILLATOR CN201 1 6 1 2 4 1 5 7 6 2 L102 C203 D204 D203 D202 MB85 BD. TO M+12V +3.3V +5V A+12V 2.5V 0.75A PS204 R213 CN202 +5V -12V +3.3V L203 3.3V ADJ. RV201 R204 R205 R203 C205 FR150 BD. FROM CN203 ON3131 PC102 Q102 R107 D109 R211 EVER 5V R201 P CONT Q201 1W 47 R106 R109 L202 1A PS202 0.5A PS201 T101 ON313[...]

17 PM3394, FLUKE & PHILIPS ch4 ch3 ch2 ch1 CH1!5.00 V= CH2!2.00 V= CH3!5.00 V= CH4!5.00 V= CHP MTB 200ms- 0.40dv ch1+ 1 2 3 4 T Power Control Plug In When the DVD player is plugged into AC, the power supply only outputs Ever 5V to: · Analog audio mute transistors – AU-212 board · Interface IC201/pin 16 – FL101 board · Reset IC202/pin 5 -[...]

18 C211 R274 5 6 5V 3.3V 5V 3.3V 47 37 26 11 12 1 2 P CONT. LV160 MBM29 ROM FLASH IC205 CE DIGITAL DOLBY D203 R285 EVER 5V SRV902UC PWR BLK DISPLAY BUS PARALLEL FL101 BD. 30 HCT08 141 142 14 93 70 69 43 4 10 7 40 20 1 22 76 97 78 77 12 4 1 11 6 3 2 4 3 6 5 78 71 76 70 72 MB85 BD. CXD8788Q HGA IC601 BUS PARALLEL CS1 CS4 SI0 3.3V INT XIF CS1 CS4 PFV [...]

19 Plug in Communicati ons – between IC 201 / IC202 Name Location Voltage/div Channel 1 PCONT C N203/pin 1 5Vp- p Channel 2 Dolby Digital LED D203/anode 2Vp-p Channel 3 Bit clock from IC202 CN006/pin 6 5Vp-p Channel 4 Data from IC202 CN006/pin 5 5Vp-p Time base 200msec/div. PM3394, FLUKE & PHILIPS ch4 ch3 ch2 ch1 CH1!5.00 V= CH2!2.00 V= CH3!5[...]

20 C211 R274 5 6 5V 3.3V 5V 3.3V 47 37 26 11 12 1 2 P CONT. LV160 MBM29 ROM FLASH IC205 CE DIGITAL DOLBY D203 R285 EVER 5V SRV902UC PWR BLK DISPLAY BUS PARALLEL FL101 BD. 30 HCT08 141 142 14 93 70 69 43 4 10 7 40 20 1 22 76 97 78 77 12 4 1 11 6 3 2 4 3 6 5 78 71 76 70 72 MB85 BD. CXD8788Q HGA IC601 BUS PARALLEL CS1 CS4 SI0 3.3V INT XIF CS1 CS4 PFV [...]

21 Communications Block Both serial and parallel bus structures are used in the same unit of today’s DVD players. The serial data bus is a simple way to provide communica- tions between ICs. On one line, data is transmitted one bit after another to the next IC in 8, 16, 20, 24 or 32 bit groups. On another line, corre- sponding clock pulses accomp[...]

22 IC202 CS FROM IC202 CS FROM IC202 CS FROM IC601 CS FROM CS FROM IC202 IC202 CS FROM IC202 CS FROM SELECTS CHIP CS IC601 CS FROM IC202 CS FROM SELECTS CHIP IC601 CS FROM IC601 CS FROM CENTER REAR, DAC IC906-7 SERIAL BUS PARALLEL BUS FRONT DAC IC905 DAC 2 CH AUDIO IC902 DSP AUDIO IC501 EEPROM 4k IC201 CONTROL INTERFACE IC201 ARP2 IC303 DECODE AV I[...]

23 Serial Data Communications A close examination of the serial bus structure shows there are two serial buses. Both are active as long as the set is ON. Serial Bus 0 Serial Bus 1 Serial Bus 0 Bus 0 is used for bi-directional communications between: · System Control IC202 · Interface IC201 · EEProm IC201 System Control IC202 is the master IC. It[...]

24 DISPLAY SI1 63 SI1 79 SERIAL DATA COMMUNICATIONS 6 23 99 4DVD02.DWG 1144 2 3 28 23 96 97 22 97 26 27 61 66 6 5 4 70 71 72 89 80 78 77 76 5 4 6 76 78 98 99 7 10 142 141 26 27 26 27 26 27 28 28 28 28 62 3 FL101 BD. MB85 BD. SERIAL BUS 1 CN006 CN202/ CXD8788Q HGA IC601 XECS OICS XDACS2 XDACS3 SC0 SI0 SO0 XIF BUSY XFMCS CS4 CS1 CSOL PB3 PB2 MB91101P[...]

25 Serial Bus 1 Bus 1 is used for communications between: · System Control IC202 · Audio DSP IC501 · Audio 2 channel IC902 · Front, Rear, and Center D/A converters IC905 to IC907 System Control IC202 is the master IC. It sends and receives data on the serial data in (SI1, at IC202/pin 79) and out (SO1, at IC202/pin 80) lines. The data is always[...]

26 DISPLAY SI1 63 SI1 79 SERIAL DATA COMMUNICATIONS 6 23 99 4DVD02.DWG 1144 2 3 28 23 96 97 22 97 26 27 61 66 6 5 4 70 71 72 89 80 78 77 76 5 4 6 76 78 98 99 7 10 142 141 26 27 26 27 26 27 28 28 28 28 62 3 FL101 BD. MB85 BD. SERIAL BUS 1 CN006 CN202/ CXD8788Q HGA IC601 XECS OICS XDACS2 XDACS3 SC0 SI0 SO0 XIF BUSY XFMCS CS4 CS1 CSOL PB3 PB2 MB91101P[...]

27 PM3394, FLUKE & PHILIPS ch4 ch3 ch2 ch1 CH1!5.00 V= CH2!5.00 V= CH3!5.00 V= CH4!2.00 V= ALT MTB5.00us- 1.34dv ch2- 1 2 3 4 T Parallel Data Communications There are six ICs that communicate with System Control IC202 on the parallel bus: ICs on the Parall el Bus Name Number Purpose 1. Flash R OM IC205 Start up program instru ctions 2. Hyb rid [...]

28 INTERRUPTS 115 196 198 83 95 IC601/72 WAIT/INTERRUPT INTERRUPT INTERRUPT ARP INTERRUPT PIN 156 PIN 97 PIN 155 PIN 88 PIN 157 PIN 19 IC601/PIN IC202 INTERRUPTS 128 107 PARALLEL DATA COMMUNICATION 6 29 99 5DVD02 1146 17 35 34 18 33 18 18 26 98 99 84 3 6 10 7 11 9 8 MB85 BD. 142 141 111 118 120 121 XMWR CS IC905-7 IC902 IC501 TO IC201 SERIAL BUS SC[...]

29 Address Lines Direct Addressing The parallel bus in this unit contains multiple address lines to designate the destination of the data within the IC that is chip selected. These ad- dress lines are labeled A0-21 from master IC202. Address lines are shared by some destination ICs and none use all 22 address lines. Column and Row Addressing IC401 [...]

30 INTERRUPTS 115 196 198 83 95 IC601/72 WAIT/INTERRUPT INTERRUPT INTERRUPT ARP INTERRUPT PIN 156 PIN 97 PIN 155 PIN 88 PIN 157 PIN 19 IC601/PIN IC202 INTERRUPTS 128 107 PARALLEL DATA COMMUNICATION 6 29 99 5DVD02 1146 17 35 34 18 33 18 18 26 98 99 84 3 6 10 7 11 9 8 MB85 BD. 142 141 111 118 120 121 XMWR CS IC905-7 IC902 IC501 TO IC201 SERIAL BUS SC[...]

31 Loading Motor Bottom T ab Mechanism Disc Tray and Laser Platform Position Tray Movement The loading motor moves the disc tray in or out. Without the tray, the loading motor’s shaft is seen on the right side. Top View The rotation of the motor turns the three gears to its left. The final gear at the far-left mates with the teeth on the tray. Mo[...]

32 Incline Gear Sled Sensor No Power Tray Removal – From the Top 1. Remove the two screws and the mechanism’s top cover to expose the tray and laser platform. 2. Locate the top pawl under the tray by inserting a small screwdriver between the platform and tray. The pawl is just in front of the spindle motor. 3. Slide the pawl to the right to low[...]

33 Left connector unlock ed Ribbon Cable Protection Spot Lens Magnet F Coil Focus Coil Voltage applied to the focus coil that is connected to the lens opposes a stationary vertical magnet. The force generated moves the objective lens up or down to focus the laser spot on the information layer of the disc. Laser A ribbon cable connects the laser ass[...]

34 Power ON Mechani cal Sequen ce – No Disc Operation Purpose 1. Power O n button is pressed. IC202 retrieves start up pro g ram from Flash ROM IC205. After the ICs are checked for basic co mmunications , IC202 instructs Servo IC701 to start the mechanical se q uence. The serv o parameters are stored in EEProm IC201. 2. Disc tra y is closed ( if [...]

35 Power ON Mechani cal Sequen ce – DVD Dis c Operation Purpose 1. Power O n button is pressed. IC202 retrieves start up pro g ram from Flash ROM I C205. Aft er the ICs are checked for basic co mmunications , IC202 instructs Servo IC701 to start the mechanical se q uence. The servo pa rameters are stored in EEProm IC201. 2. Disc tra y is closed ([...]

36 NOTES[...]

37 PM3394, FLUKE & PHILIPS ch4 ch3 ch2 ch1 =A G CH1!5.00 V= CH2!5.00 V= CH3!5.00 V= CH4!5.00 V= CHP MTB10.0ms- 0.72dv ch1- 1 2 3 4 T PM3394, FLUKE & PHILIPS ch4 ch3 ch2 ch1 CH1!5.00 V= CH2!5.00 V= CH3!5.00 V= CH4!5.00 V= CHP MTB 200us- 0.72dv ch1- 1 2 3 4 T Waveform = tray 1 Waveform = tray 2 Tray Motor Drive The opening and closing of the [...]

38 2.3V TRAY TRAY = SHORTED TRAY MOTOR DRIVE 6 23 99 7DVD02 1147 BUTTONS MS-29 BD. 28 HCT08 92 141 142 3 4 6 2 1 24 23 9 22 14 93 70 69 43 4 10 7 91 63 64 88 40 20 1 22 76 97 78 77 12 4 1 11 6 3 2 4 3 6 5 78 71 76 70 72 5 16 FL101 BD. MB85 BD. CXD8788Q HGA IC601 BUS PARALLEL CS1 CS4 SI0 VCC OMP MP/ LD + - 3.3V INT XIF LDMM CS1 CS4 PFV MB91101 CONTR[...]

39 PM3394, FLUKE & PHILIPS ch4 ch3 ch2 ch1 =A G CH1!5.00 V= CH2!5.00 V= CH3!5.00 V= CH4!5.00 V= CHP MTB10.0ms- 0.72dv ch1- 1 2 3 4 T The “tray 3” group of waveforms below are taken of the serial communi- cations occurring when the front panel tray button S212 is pressed. Note that when comparing these waveforms to the group of “tray 1”,[...]

40 2.3V TRAY TRAY = SHORTED TRAY MOTOR DRIVE 6 23 99 7DVD02 1147 BUTTONS MS-29 BD. 28 HCT08 92 141 142 3 4 6 2 1 24 23 9 22 14 93 70 69 43 4 10 7 91 63 64 88 40 20 1 22 76 97 78 77 12 4 1 11 6 3 2 4 3 6 5 78 71 76 70 72 5 16 FL101 BD. MB85 BD. CXD8788Q HGA IC601 BUS PARALLEL CS1 CS4 SI0 VCC OMP MP/ LD + - 3.3V INT XIF LDMM CS1 CS4 PFV MB91101 CONTR[...]

41 Initial Sled Motor Drive Initial Sled Movement Start When the laser’s platform is lifted to a level position, the disc is sand- wiched between the spindle motor table and the magnet. In this position the disc is said to be “chucked”. The chucked position requires System Control IC202 to retrieve the initial sled program stored in EEProm me[...]

42 5V R001 2 92 91 27MHz X001 SPPRD 155 156 143 145 135 88 94 24 22 5 59 108 HRD 1 117 INT3 INT1 WE RD CLK LDMM 12.5MHz X201 MB85 BD KHM-220AAA LASER ASSEMBLY 2.3V INITIAL SLED MOTOR DRIVE 6 29 99 8DVD02 1148 3 1 6 4 7 5 10 12 9 11 8 9 7 10 8 11 14 13 11 12 23 9 6 3 2 8 9 7 2 3 91 7 10 TK51 BD. CXD8791Q SERVO DSP IC701 A B R752 CXD8788Q HGA IC601 I[...]

43 PM3394, FLUKE & PHILIPS ch4 ch3 ch2 ch1 CH1!2.00 V= CH2!2.00 V= CH3!2.00 V= CH4!2.00 V= ALT MTB 250ns- 1.06dv ch1- 1 2 3 4 T PM3394, FLUKE & PHILIPS ch3 ch2 ch1 ch1: freq= 79.4kHz CH1!2.00 V= CH2!2.00 V= CH3!2.00 V= ALT MTB5.00us ch1+ 1 2 3 T PM3394, FLUKE & PHILIPS ch3 ch2 ch1 ch1: freq= 79.4kHz CH1!2.00 V= CH2!2.00 V= CH3!2.00 V= A[...]

44 5V R001 2 92 91 27MHz X001 SPPRD 155 156 143 145 135 88 94 24 22 5 59 108 HRD 1 117 INT3 INT1 WE RD CLK LDMM 12.5MHz X201 MB85 BD KHM-220AAA LASER ASSEMBLY 2.3V INITIAL SLED MOTOR DRIVE 6 29 99 8DVD02 1148 3 1 6 4 7 5 10 12 9 11 8 9 7 10 8 11 14 13 11 12 23 9 6 3 2 8 9 7 2 3 91 7 10 TK51 BD. CXD8791Q SERVO DSP IC701 A B R752 CXD8788Q HGA IC601 I[...]

45 Sled Stepping Mo tor Name Location Voltage/div Channel 1 ST VC (ref) IC701/pi n 7 2Vp-p Channel 2 SLDA (inward) IC701/pin 9 2Vp-p Channel 3 SLDB (outward) IC701/pin 8 2Vp-p Time base 5usec/div. The sled motor can be driven manually in either direction to produce the waveforms shown by using the test mode’s manual servo control. Sled Driver IC8[...]

46 5V R001 2 92 91 27MHz X001 SPPRD 155 156 143 145 135 88 94 24 22 5 59 108 HRD 1 117 INT3 INT1 WE RD CLK LDMM 12.5MHz X201 MB85 BD KHM-220AAA LASER ASSEMBLY 2.3V INITIAL SLED MOTOR DRIVE 6 29 99 8DVD02 1148 3 1 6 4 7 5 10 12 9 11 8 9 7 10 8 11 14 13 11 12 23 9 6 3 2 8 9 7 2 3 91 7 10 TK51 BD. CXD8791Q SERVO DSP IC701 A B R752 CXD8788Q HGA IC601 I[...]

47 PM3394, FLUKE & PHILIPS ch4 ch3 ch2 ch1 CH1!2.00 V= CH2!5.00 V= CH3!2.00 V= CH4!2.00 V= CHP MTB1.00ms- 0.30dv ch1+ 1 2 3 4 T PM3394, FLUKE & PHILIPS ch4 ch3 ch2 ch1 CH1!2.00 V= CH2!5.00 V= CH3!2.00 V= CH4!2.00 V= CHP MTB50.0us- 1.58dv ch1+ 1 2 3 4 T Waveform Comm 1 Waveform Comm 2 Laser Servo After the disc tray is closed (disc chucked/p[...]

48 CHANGE IS NEEDED ONLY WHEN A COMMUNICATIONS 3.66V LASER SERVO 6 23 99 9DVD02 1160 MB85 BD. 11 12 13 14 4 5 2 6 19 20 8 7 6 5 43 44 45 46 3 41 42 43 44 R007 TK51 BD,. 8001 LASER POWER METER MEASURED WITH A LEADER MODEL THE MODEL DVPS530D. LASER POWER = 0.15mW IN THE LASER LIGHT NEVER LOOK DIRECTLY AT WARNING: 2V LESS THAN 5.0 5.1 OFF 2.24 3.6 4.2[...]

49 KHM-220A DVD Optical Block Sony DVD players had two independent laser assemblies. One was used to play DVD and the other used to play CDs. In 1999, a single DVD laser in the KHM-220A block was used to play both discs. There were two additional G & H photo detectors added to the optical assembly, but they are not used. By examining disc focus[...]

50 Three Laser Beams from One Laser Although there is one laser, there are three spots of light on the disc’s information layer. The three spots are made by diffraction grading inside the laser assembly. 1ST Order Main Laser Beam To Objective Lens Defraction Gradin g DVD Laser Beam 1ST Order 2ND Order 2ND Order A diffraction grading is made of a [...]

51 Photo Detectors The three beams of light are reflected from the disc and returned to the optical assembly. They land on the photodetectors within these three groups. E F A D C B G H KHM - 220AAA PHOTO DETECTORS The voltages from these detectors are matrixed by RF Amplifier IC001 that follows (on the TK-51 board) into servo correction and disc id[...]

52 NOTES[...]

53 Disc Identification DVD Player models DVP-S330, S530D, S550D and S705D identify the disc during focus search as the laser’s objective lens is rising. Photo detector group A-D in the optical assembly is used for this detection pro- cess. These detector outputs are matrixed by the RF amplifier IC001 to produce several outputs. Two signals are us[...]

54 DISC IDENTIFICATION CONCEPT 20DVD02 6 7 99 INFO LAYER CD 1.1 CM INFO LAYER DVD SL 0.6 CM OPTICAL BLOCK MIRROR SIGNAL DISC TYPE CD DISC ENTRY DISC ENTRY INFO LAYER DVD SL DVD DL DISC ENTRY 1ST 2ND LAYER DVD? SACD DISC ENTRY 1ST 2ND LAYER 2ND LAYER SACD 1ST LAYER 0.6 CM 1.1 CM 2ND LAYER DVD DL 1ST LAYER 0.6 CM[...]

55 Focus Mechanical focus of the laser beam on the information layer of the disc is accomplished by moving the laser’s objective (final) lens closer to or away from the disc. Applying a current to a coil that is attached to the lens controls the lens position. When the lens moves up and down, so does its corresponding focus point at the disc area[...]

56 MB-85 BD. 21 READ 26 3 16 MIRROR IN TR X201 29 PI 59 155 156 143 145 135 INT3 88 INT1 94 WE 24 RD 22 CLK 5 12.5MHz SDPRD HRD 1 27MHz X001 92 91 117 ADC2 7 12 68 FE 108 AMP./ MATRIX CN001 LENS LASER LASER ASSEMBLY KHM-220AAA 14 13 +DO1 -DO1 BA5981FP PI 39 54 7 6 12 13 19 20 17 16 10 9 9-12 40 9 10 XDRV MUTE Q801 0V D806 MUTE FCD+ FCD- R801 R802 A[...]

57 PM3394, FLUKE & PHILIPS ch3 ch2 ch2: freq= 79.4kHz CH2!2.00 V= CH3!2.00 V= ALT MTB2.00us- 1.16dv ch3- 2 3 T PM3394, FLUKE & PHILIPS ch4 ch3 ch2 ch1 ch1: pkpk= 3.80 V ch1: freq= 79.4kHz CH1!2.00 V= CH2!2.00 V= CH3!1.00 V~ CH4!1.00 V~ ALT MTB5.00us- 0.94dv ch2+ 1 2 3 4 T Focus Drive Servo IC701 outputs two square waves from pins 80 and 85 [...]

58 MB-85 BD. 21 READ 26 3 16 MIRROR IN TR X201 29 PI 59 155 156 143 145 135 INT3 88 INT1 94 WE 24 RD 22 CLK 5 12.5MHz SDPRD HRD 1 27MHz X001 92 91 117 ADC2 7 12 68 FE 108 AMP./ MATRIX CN001 LENS LASER LASER ASSEMBLY KHM-220AAA 14 13 +DO1 -DO1 BA5981FP PI 39 54 7 6 12 13 19 20 17 16 10 9 9-12 40 9 10 XDRV MUTE Q801 0V D806 MUTE FCD+ FCD- R801 R802 A[...]

59 IC202 to IC601 Communications Signal Acti ve Signal Present when Chip Sel ect (CS1 o r CS4) Low IC202 & IC205 get s Vcc Clock I C202/pin 5 Low IC202 gets B+ Write I C202/pi n 22 Low IC202 & IC205 gets Vc c Six Address l i nes HA 0-5 IC202 get s B+ 16 Data l ines HD 0-15 IC202 gets B+ When IC601 wants to send reply data to IC202, an inter[...]

60 MB-85 BD. 21 READ 26 3 16 MIRROR IN TR X201 29 PI 59 155 156 143 145 135 INT3 88 INT1 94 WE 24 RD 22 CLK 5 12.5MHz SDPRD HRD 1 27MHz X001 92 91 117 ADC2 7 12 68 FE 108 AMP./ MATRIX CN001 LENS LASER LASER ASSEMBLY KHM-220AAA 14 13 +DO1 -DO1 BA5981FP PI 39 54 7 6 12 13 19 20 17 16 10 9 9-12 40 9 10 XDRV MUTE Q801 0V D806 MUTE FCD+ FCD- R801 R802 A[...]

61 Spindle Motor The spindle motor has a “kick” mode and a run mode. The kick mode is used to start and stop the motor, bringing the motor up to speed or to a stop quickly. The CLV PB mode utilizes the pits on the disc surface to regulate the spindle motor speed. Kick Mode IC202 issues the kick command to start or stop the spindle motor. After-[...]

62 MB-85 BD. INT1 156 XT1 PLL1700E IC001 CLK 12.5MHz X201 SCKO1 27MHz LOCKED=0.5V NO DISC=3V COMPARISON RF/CLK 57 1 117 109 110 107 94 135 5 123 108 59 92 91 FCSON 39 54 82 61 60 12 6 ARPCS ARPWR ARPRD ARPINT 27MHz X001 TO IC001/6 1.4Vp-p DVD OR CD INT ARPINT CLK 33.8MHz X001 FROM XRD ARPRD XWR ARPWR IC803/1 REF 1.6V R824 R823 ADC4 13 12 14 111 KHM[...]

63 PM3394, FLUKE & PHILIPS ch4 ch3 ch2 ch1 CH1!2.00 V= CH2!2.00 V= CH3! 200mV~ CH4!2.00 V= CHP MTB50.0us ch1+ 1 2 3 4 T CLV PB Mode In the CLV PB mode, IC001, IC303 and IC802 are used to regulate the spindle motor speed. System Control IC202 issues a CLV run command to IC303. By this time, the disc has reached data output speed so IC303 can use[...]

64 MB-85 BD. INT1 156 XT1 PLL1700E IC001 CLK 12.5MHz X201 SCKO1 27MHz LOCKED=0.5V NO DISC=3V COMPARISON RF/CLK 57 1 117 109 110 107 94 135 5 123 108 59 92 91 FCSON 39 54 82 61 60 12 6 ARPCS ARPWR ARPRD ARPINT 27MHz X001 TO IC001/6 1.4Vp-p DVD OR CD INT ARPINT CLK 33.8MHz X001 FROM XRD ARPRD XWR ARPWR IC803/1 REF 1.6V R824 R823 ADC4 13 12 14 111 KHM[...]

65 Tracking Servo The purpose of the tracking servo is to keep the laser beam positioned at the center of the disc’s data (stream). This is achieved mechanically by attaching a lightweight coil of wire to the laser’s objective (final) lens. This coil faces a stationary magnet. Voltage applied to the tracking coil moves the coil and its attached[...]

66 TZC 135 CLK 5 MB85 BD. 5 14 TRK 20 TZC CN001 LENS 32 LASER LASER ASSEMBLY KHM-220AAA 12 11 +DO2 -DO2 BA5981FP 39 54 5 4 14 15 22 21 18 15 11 8 13-16 39 8 11 XDRV MUTE Q801 0V D806 MUTE TRD- TRD+ R806 R805 E-H COIL TRACKING MATRIX AMP. SSI33P3722 DVD/CD RF AMP IC001 CN003 CN002/ TE FCSON 1010 G IN2- IN2+ 69 TRACKING SERVO 6 29 99 14DVD02 1155 9 6[...]

67 Sled Motor Drive - PB Initially during disc search, just System Control IC202 data was used to move the sled motor. During playback, IC202 data and tracking error are used to handle the sled movement. The choice is dependent upon the location of disc information. When the disc is played linearly requiring smooth sled travel, the tracking error s[...]

68 PFV MB91101 SYSCON IC202 15 HD0- 17-18 HA0-5, 2V(IC803/9) C705 PARALLEL BUS R001 5V (REF) C706 2 92 66 97 + - 12 11, 5 6 7 1 3 2 ADC3 NJM2904V IC702 R707 R839 2.5V REF. IC803/7 R708 R710 R705 R805 R806 COIL TRACKING IN2+ IN2- MB 85 BD BA5981FP DRIVER KHM-220AAA LASER ASSEMBLY 8 11 69 SLED MOTOR DRIVE - PB 6 22 99 15DVD02 1156 3 1 6 4 7 5 10 12 9[...]

69 Tilt Servo Operation The laser is mounted on a platform that pivots at the center and rests on an incline gear at one end. The tilt motor controls the incline gear and consequently the angle of the laser beam with respect to the disc. The tilt motor is operational at: · Power ON – the laser platform is reset to mid position · DVD Playback-th[...]

70 BUS SERIAL AK6440AF EEPROM IC201 BA5981FP CN002 CN001 R 0.2Vp-p - cd 0.1Vp-p - DVD 2.4V X201 92 91 12.5MHzx 3 2 1 HWR HRD HINT HCS SDCPS 118 WRITE SDPWR SDPRD SDPIT 115 116 117 128 142 145 143 156 155 135 7 22 24 94 88 5 CLK RD WE INT1 INT3 59 27MHz X001 108 R841 IC803/7 2.5V REF PI 18 15- 27 24 15 16 17 18 4 3 2 1 10 11 12 13 17 16 10 9 9-12 29[...]

71 Tilt Drive– Tes t Mode Tilt Dow n Name Location Voltage/div Channel 1 TLTB IC701/pin 48 2Vp-p Channel 2 TLTA IC701/pin 49 2Vp-p Channel 3 ITA - CN003/pin 1 5Vp-p Channel 4 ITA + C N003/pin 2 5Vp-p Time base 500msec/div. Driver IC801 supplies the current necessary to develop the magnetic fields in the motor to make it step. The tilt motor drive[...]

72 BUS SERIAL AK6440AF EEPROM IC201 BA5981FP CN002 CN001 R 0.2Vp-p - cd 0.1Vp-p - DVD 2.4V X201 92 91 12.5MHzx 3 2 1 HWR HRD HINT HCS SDCPS 118 WRITE SDPWR SDPRD SDPIT 115 116 117 128 142 145 143 156 155 135 7 22 24 94 88 5 CLK RD WE INT1 INT3 59 27MHz X001 108 R841 IC803/7 2.5V REF PI 18 15- 27 24 15 16 17 18 4 3 2 1 10 11 12 13 17 16 10 9 9-12 29[...]

73 Audio/Video Processing Block The RF / eye pattern signal is processed by several blocks to recover the audio and video signal that is output the rear panel. Optical Device The optical device contains an active amplifier and matrix to produce a low noise RF or eye pattern signal from the A-H detector’s signals. The RF and A-H detector signals a[...]

74 AUDIO DSP IC501 D/A CONV IC902 IC905 IC906 IC907 SERVO IC DIGITAL AUDIO (COAX/DIG) L/R (ANALOG) L/R MAIN (5.1) L/R (REAR 5.1) C/W (5.1) AUDIO OUTPUT A/V PROCESS BLOCKS 28DVD02 6 22 99 OPTICAL DEVICE RF AMP IC001 RF A - H RF EYE PATTERN ARP2 IC303 A/V DECODER IC401 VIDEO OUTPUT DVD CD 57 JITTER AUDIO[...]

75 A/V Processing There are three major ICs in the combined A/V processing chain; two buffers in the following video chain and nine ICs in the final audio chain: A/V Processing I Cs Combined A/V Video Audio RF Amp IC001 Video Bu ffers IC303 DSP IC501 ARP2 IC303 Video B uffers IC321 2Ch D/A Conv. IC902 A/V Decoder Front Ch D/A Conv. IC902 Rear Ch D/[...]

76 38-46 47 49 51 50 IC401 TO A/V DECODER CD DATA IC401 A/V DECODER TO DVD DATA BUS SYSCON IC202 TO FLASH ROM IC205, PARALLEL BUS MDPO+ 6 22 99 26DVD02 1172 A/V PROCESSING 25 6 1 33 17 35 34 18 152 148 150 151 52 49 69 54 45 25 23 12 7 40 32 20 17 19 95 94 93 91 110 109 108 107 105 100 97,98 11 15 8 18 10 9 17 16 7 4 5 2 17 54 16,40 - - 13 5-8 9-12[...]

77 These waveforms were taken with the player turned on and no disc in- serted. They show that the CD DOut data signal (ch 2) from IC303/pin 110 is fixed to half of the bit clock frequency (ch 1). PM3394, FLUKE & PHILIPS ch3 ch2 ch1 ch2:dc = 1.84 V, rms = 2.47 V pkpk= 4.25 V, freq= 1.41MHz CH1!5.00 V= CH2!5.00 V= CH3!5.00 V= ALT MTB 250ns- 2.00[...]

78 CD 98 SDCK XSHD XSRQ XSAK A/V DATA BUS IC303 FROM DATA AUDIO IC303 FROM DATA DVD 97 6 29 99 27DVD02 1173 VIDEO PROCESS 62 61 65 59 57 58 23 22 21 26 25 10 13 15 13 15 10 1 1 7 4 2 7 4 2 24 5 26 3 28 1 2 6 6 2 4 4 105 100 120 121 30 31 32 29 47 49 51 50 AU212 BD. TO IC501,IC902, IC905-7 AUDIO PROCESS IC201/11 MUTE V 1 0 CXD1930Q A/V DECODER IC401[...]

79 Outputs: D SP IC501 Outpu t Signals Name F ro m IC501 Purpose When present L/R Clock Pin 10 48kHz or 44.1kHz clk * Power On Bit Cl ock Pin 9 2.3M Hz or 2.1MHz clk. * Power On CH78O Pin 11 Data for anal og channels Audio PB CH12O Pin 15 Data for 5 .1 front channels Audio PB CH34O Pin 14 Data for 5 .1 rear channels W hen AC-3 source is input CH56O[...]

80 5 25 99 17DVD02 1158 AUDIO PROCESSING 5 9 7 7 9 5 11 3 6 23 8 21 16 13 18 11 14 15 7 1 7 1 7 1 7 1 5 3 5 3 5 3 5 3 13 16 13 16 13 16 13 16 3 1 2 2 2 2 10 9 12 14 15 11 16 26 27 28 25 50 51 52 47 49 AV212 BD. MB85 BD. CN301 CN005/ CN302 CN007/ OPTICAL PORT COAX JACK OUTPUT TO: DIGITAL WOOFER CENTER REAR FRONT 1,2 OUT AUDIO 5.1 CH OUTPUTS R L R L [...]

81 Test Mode The test mode allows you to diagnosis problems and make adjustments using the remote commander and TV monitor. The instructions and re- sults are given on the TV screen (OSD). Test Mode Access 1. Plug in the DVD player, 2. Select DVD on the remote, 3. Aim the remote at the DVD player; and 4. Press the TITLE, CLEAR and POWER buttons one[...]

82 ### Syscon Diagnosis ### Check Menu 0. Quit 1. All 2. Version 3. Peripheral 4. Servo 5. Supply 6. AV Decoder 7. Video 8. Audio ## Drive Auto Adjustment ## Adjustment Menu 0. ALL 1. DVD-SL 2. CD 3. DVD-DL 4. SACD Exit: RETURN ## Drive Manual Operation ## Operation Menu 1. Disc Type 2. Servo Control 3. Track/Layer Jump 4. Manual Adjustment 5. Auto[...]

83 Clearing Emergency Codes · Press TITLE, then CLEAR while viewing the emergency history screen. Clearing Laser Hours (after replacing the laser) · Press DISPLAY, then CLEAR while viewing the emergency history screen. 6. Video Level Adjustment RV401 on the MB85 Bd. is adjusted for 1Vp-p video output. Additional Test Mode There is an additional t[...]

84 NOTES[...]

85 Troubleshooting When the model DVP-S530 DVD player is first plugged in and turned on, several things occur before “NO DISC” is displayed on the front panel. One operation is performed after the next until it reaches the end of the chain. A failure will prevent it from reaching the end and often a side trip is taken to protect the unit by shu[...]

86 Request Pulses to Sys con IC202 f or S ervice Interrupt pulse From Through IC601 To ARP2 IC303/ pi n 86 (Wait) In pin 108 (arpwt) Out pin 157 (wait) A/V Decoder IC401/pi n 198 (wait ) In pin 72 (avdwt) Out pin 157 (wait) IC202/pin 19 (Ready) A/V Decoder IC401/pi n 196 (interrup t) Direct IC202/p in 95 (interrup t) Inter face IC201/pi n 78 (CN0 0[...]

87 IC303/pin 17 (1.4Vp-p) which should produce less than 0.5Vdc at IC303/pin 57 if the PLL clock is able to lock to the data. Insufficient IC303/pin 17 input level will prevent a lock and so will a defective IC303. 5. This DVD player uses the laser and focus servos to identify the DVD. One may not be working. From the test mode, manually turn on th[...]