Sony XR-M510 manual

SERVICE MANUAL FM/MW/L W CASSETTE CAR STEREO AEP Model UK Model E Model XR-M510 V er 1.0 2000.12 9-870-230-11 Son y Corporation 2000L0553-1 Audio Entertainment Group C 2000.12 General Engineering Dept. SPECIFICA TIONS Dolby noise reduction man ufactured under license from Dolby Laboratories. “DOLBY” and the doub le-D symbol ; are trademarks of [...]

2 XR-M510 T ABLE OF CONTENTS 1. SERVICING NO TES ............................................... 3 2. GENERAL Location of Controls ....................................................... 4 Setting the Clock ............................................................. 4 Changing the Sound and Display Settings ..................... 5 Installation ..[...]

3 XR-M510 R625 R626 R719 R720 IC601 SECTION 1 SER VICING NO TES PRECA UTION ON OPEN/CLOSE FRONT P ANEL The front panel opens to the bottom of main unit. In performing the repair , place the main unit on the base having the height exceeding 1 cm. Open the front panel by supplying the power thr ough the follow- ing steps: 1. Disconnect the motor conn[...]

4 XR-M510 SECTION 2 GENERAL This section is e xtracted from instruction manual. 6 Location of controls SOURCE 123 456 CLOSE OFF DISC DISC EN TER SOU ND MEN U L IS T REP SHUF D S P L P T Y M O D E XR-M510 TA AF D-BASS S e c u r i t y sid e Op e r a t i o n sid e 7 qk TA button 16, 17, 18 ql SOUND button w; PRST/DISC +/– (cursor up/down) buttons SE[...]

5 XR-M510 15 cm Εγκατάσταση Προφυλάξεις • Εάν τοποθετήσετε αυτή τη συσκευή µαζί µε άλλο εξοπλισµ της Sony, είναι καλύτερα να τοποθετήσετε τη συσκευή στην κάτω θέση. • Πρέπει να υπάρχει µια απσταση[...]

6 XR-M510 Συνδέσεις Προσοχή • Αυτή η συσκευή έχει σχεδιαστεί να λειτουργεί µνο µε τροφοδοσία απ µπαταρία αυτοκινήτου 12 V DC µε αρνητική γείωση. • Προσέξτε να µην µαγκώσετε κάποιο καλώδιο µεταξ?[...]

7 XR-M510 Σηµειώσεις σχετικά µε παραδείγµατα σύνδεσης Σηµειώσεισ σχετικά µε τα καλώδια ελέγχου • To καλώδιο ελέγχου τησ ηλεκτρικήσ κεραίασ (µπλε) τροφοδοτείται µε +12 V DC κάθε φορά που ενεργοποιείτ[...]

8 XR-M510 C D/ M D changer C ambiador de CD/M D C D/ M D-skivväxlare P ermut ador C D/ M D CD/MD changer P ow er amplif ier Amplificador de potenc ia E f f ekt f örs t ärkare Amplificador de potênc ia Τελικς ενισχυτής F ront s peaker Altavoz delant ero F rämre högt alare Altif alant e diant eiro Εµπρς ηχείο R ea[...]

9 XR-M510 Exemplo de ligações * 1 Nota ref erent e à ligaç ão da antena S e a ant en a do au t om ó vel f o r u m a ant en a de t ip o IS O (In t er n at io n al Org an i zat i o n f o r S t and ar di zat io n ), u t i l i ze o ad ap t ado r f o r n ecido 6 p ar a f azer a li g ação r es pect i va. Ligu e p r i mei r o a an t en a d o aut o[...]

10 XR-M510 SECTION 3 DISASSEMBL Y • See page 3 for Servicing Notes. Note: Follo w the disassembly procedure in the numerical order gi ven. MECHANISM DECK (MG-25E-136) 3 front panel assy flexib le board Note: Don't pull out flexible board from front panel assy . 1 screw (panel) 2 spacer (arm) 1 screw (panel) 2 spacer (arm) 5 two screws (PTT2.[...]

11 XR-M510 1 cov er (flexib le) 2 flexib le board (CN402) 2 flexib le cover • Note for Installation of Fle xible Board 1 Set the flexib le board to be at the position in the figure. 3 front panel assy FRONT P ANEL ASSY MO T OR BLOCK ASSY , CAM (R) ASSY 4 screw (PTT2.6 × 6) 4 screw (PTT2.6 × 6) 3 motor bloc k assy 2 two screws (PTT2.6 × 6) 5 ca[...]

12 XR-M510 SUB P ANEL (XR) SUB ASSY MAIN BO ARD 2 screw (PTT2.6 × 6) 2 two screws (PTT2.6 × 6) 2 screw (PTT2.6 × 6) 1 flexib le board (CN601) 3 sub panel (XR) sub assy 2 two screws (PTT2.6 × 8) 3 three ground point screws (PTT2.6 × 6) 1 flexib le board (CN601) 2 screw (PTT2.6 × 8) 4 main board[...]

13 XR-M510 HEA T SINK 4 three screws (PTT2.6 × 8) 4 two screws (PTT2.6 × 8) 2 connector (CN100) 3 cord (with connector) (ANT) 6 heat sink 1 Remov e solder of cord (with connector) (ANT). 5 two screws (PTT2.6 × 12)[...]

14 XR-M510 SECTION 4 ASSEMBL Y Note: Follo w the assembly procedure in the numerical order giv en. 4-1. FRONT P ANEL MA CHINER Y MO TOR BLOCK ASSY CAM (R) ASSY 8 two screws (PTT2.6 × 6) 9 screw (BTT) 1 cam (L) 6 washer (M) 5 gear (C) 6 washer (M) 6 washer (M) 4 gear (B) 3 gear (A) 7 brack et (motor) assy Set brack et (motor) assy to be at the posi[...]

15 XR-M510 MO T OR BLOCK ASSY , CAM (R) ASSY 4 screw (PTT2.6 × 6) 7 screw (PTT2.6 × 6) 3 motor bloc k assy 4 screw (PTT2.6 × 6) 6 cam (R) assy 5 connector (CN602) 5 connector (CN501) blac k wiring yello w wiring 1 Supply the power to the motor . V oltage : 9V Y ellow wiring : MO T OR – Black wiring : MO TOR + 2 Motor stops at full open positio[...]

16 XR-M510 4-2. MECHANISM DECK HOUSING ARM (SUCTION) A par t C par t B par t D par t 8 Hold the hanger by bending the claw . 6 Fit projection on D par t. 4 Fit claw on B par t. 3 Put the housing under A par t. 5 Fit projection on C par t. 1 Install the catch to the hanger . 2 Install the hanger onto two claws of the housing. 7 Holder the hanger by [...]

17 XR-M510 shaft A shaft B shaft C 1 Fit the lev er (LDG-A) on shafts A – C and install it. shaft A shaft B 2 Fit the lev er (LDG-B) on shafts A and B and install it. 3 type-E stop ring 2.0 LEVER (LDG-A) / (LDG-B) GEAR (LDG-FT) gear (LDG-D) 5 gear (LDG-FT) 6 polyeth ylene washer 2 tension spring (LD-2) 2 tension spring (LD-1) gear (LDG-FB) lev er[...]

18 XR-M510 GUIDE (C) MOUNTING POSITION OF CAPST AN/REEL MO T OR (M901) 2 guide (C) 1 three claws two precision screws (P2 × 2) Note: Mount the motor so that the angle between of the motor and the hole for the screw becomes 30 ° as shown in this figure. capstan/reel motor (M901) 30˚[...]

19 XR-M510 SECTION 5 MECHANICAL ADJUSTMENTS Mode T ension Meter Meter Reading Forward CQ-403A more than 90 g (more than 3.18 oz) Rev erse CQ-403R more than 90 g (more than 3.18 oz) • T ape T ension Measurement 1. Clean the following parts with a denatured-alcohol-moistened swab: playback head pinch roller rubber belt capstan idler 2. Demagnetize [...]

20 XR-M510 Dolby Le vel Adjustment Setting: [SOURCE] button : ON Preset [MENU] (PLA Y MODE) and [DISC ] buttons : NR of f [SOUND] (BAS) b utton : Center [SOUND] (TRE) button : Center [SOUND] (BAL) b utton : Center [SOUND] (F AD) button : Center [+] (V OL) button : Maximum Procedur e: 1. Put the set into the FWD PB mode. 2. Adjust R V400 (L-CH) and [...]

XR-M510 21 21 1 2 FM-ANT AM-ANT 53 VSM AMSIN 14 S-METER 10 MPX 8 AM-DET 9 RDSDET FM/AM TUNER UNIT TUX100 SYSTEM CONTROLLER IC601 (1/4) 17 E2P-SIO (FM/AM ANTENNA) 5 VCC TUNER VCC 16 VDD TUNER +5V 11 BU 5V 10 52 MPTH 75 DAVN RDS DECODER IC700 INTERFACE REGISTER IIC BUS SLAVE TRANSCEIVER OSCILLATOR & CLOCK X700 4.332MHz 4 8 5 OSCI OSCO SDA SCL DAV[...]

XR-M510 22 22 A (Page 21) B (Page 21) MPX C (Page 21) AM-IF AM D (Page 21) TAPE L R-CH CN300 (1/2) BUS AUDIO IN L R SEL AM SDA SCL SM 1 11 FD1L– 4 AMIF 12 MPX 13 LOUDNESS VOLUME IIC BUS DIGITAL CONTROL INPUT SELECT, FM MPX, ELECTRICAL VOLUME IC100 SOFT MUTE TONE CONTROL LOUDNESS 25 18 MPIN 20 21 OUTSWR 24 OUTSSL 23 OUTSSR R-CH INPUT MULTIPLEXER O[...]

XR-M510 23 23 SPECTRUM ANAL YZER BUFFER IC101 BACK UP +5V TH601 SONY BUS INTERFACE IC501 (FOR SONY BUS) BUS CONTROL IN CN500 BUS ON/OFF SWITCH Q505 D508 RESET BATT 7 DATA DAT A IN CLK IN BUS ON BU IN DAT A OUT UNISO UNISI UNICKO LSW901 – 919, LSW921 – 925, S901, 902 FRONT PANEL OPEN/CLOSE MOTOR DRIVE IC502 OPEN CLOSE OUT1 OUT2 S901 (RESET) D628[...]

XR-M510 24 24 SYSTEM CONTROLLER IC601 (4/4) TH301 LED-SW2 LED-SW1 D308 ILL IN 81 ACC IN ACC CN301 (2/2) (POWER CONNECTOR) 7 D316 ACCESSORY CHECK Q608 D905 Z 95 CLOSE SW 99 100 TU-ON OPEN SW 114 FLS-PWON 82 PW ON 83 ILL 14 B+ 16 ANT-R 6 ILLUMINATION LINE DETECT Q607 ANTENNA REMOTE SWITCH Q300, 301 D904 CASSETTE SLOT INDICATOR FRONT PANEL OPEN/CLOSE [...]

XR-M510 25 25 Note on Printed Wiring Board: • X : par ts extracted from the component side . • Y : par ts extracted from the conductor side . • : Pattern from the side which enables seeing. (The other lay ers' patterns are not indicated.) Caution: Pattern f ace side: Parts on the pattern face side seen from (Conductor Side) the pattern f[...]

XR-M510 26 26 7-6. PRINTED WIRING BOARDS – MAIN Boar d (Component Side) – IC700 J-12 IC750 F-14 Q100 E-13 Q103 E-8 Q104 F-8 Q106 K-6 Q107 K-6 Q200 B-11 Q201 B-11 Q220 I-6 Q221 I-6 Q222 I-6 Q223 J-4 Q250 B-10 Q251 B-10 Q300 E-4 Q302 E-4 Q402 E-3 Q403 F-3 Q404 H-11 Q405 G-3 Q406 G-3 Q500 H-3 Q501 J-2 Q502 I-2 Q503 F-4 Q504 F-4 Q505 G-5 Q600 E-6 Q[...]

XR-M510 27 27 7-7. PRINTED WIRING BOARDS – MAIN Boar d (Conductor Side) – • Semiconductor Location Ref. No. Location D308 D-4 D309 D-4 D317 C-2 D401 D-2 D510 I-3 D515 G-2 D609 E-5 D640 F-4 D641 F-4 IC300 A-7 IC500 H-3 IC604 C-1 IC605 D-1 Q301 E-3 Q303 E-3 Q400 G-3 (Page 32)[...]

XR-M510 28 28 7-8. SCHEMA TIC DIA GRAM – MAIN Board (1/4) – • See page 25 for Wa veform. • See page 36 for IC Bloc k Diagrams. (Page 29) (Page 31) (Page 30)[...]

XR-M510 29 29 7-9. SCHEMA TIC DIA GRAM – MAIN Board (2/4) – • See page 36 for IC Block Diagram. (Page 28) (Page 30) (Page 31)[...]

XR-M510 30 30 7-10. SCHEMA TIC DIA GRAM – MAIN Board (3/4) – • See page 25 for Waveforms. • See page 36 for IC Block Diagrams. (Page 28) (Page 29) (Page 31)[...]

XR-M510 31 31 7-11. SCHEMA TIC DIA GRAM – MAIN Board (4/4) – • See page 25 for Wavef orm. (Page 30) (Page 28) (Page 29) (Page 35) (Page 33)[...]

XR-M510 32 32 D900 B-1 D901 A-1 D902 A-2 D903 A-1 D904 A-9 D905 A-10 D906 A-12 IC900 A-12 7-12. PRINTED WIRING BO ARDS – SUB Board – • Semiconductor Location Ref. No. Location • Semiconductor Location Ref. No. Location D907 A-9 D908 A-10 Q900 B-12 Q901 A-12 (Page 27)[...]

XR-M510 33 33 7-13. SCHEMA TIC DIA GRAM – SUB Board – (Page 31)[...]

XR-M510 34 34 D910 C-2 IC901 B-7 IC902 B-8 IC903 C-2 LED901 A-1 LED903 B-2 LED904 A-2 LED907 B-2 LED908 B-2 LED911 B-13 LED912 B-12 LED913 C-2 LED914 C-13 LED915 B-13 LED916 A-13 Q901 B-2 Q902 B-1 7-14. PRINTED WIRING BO ARDS – DISPLA Y Board – • Semiconductor Location Ref. No. Location • Semiconductor Location Ref. No. Location D902 B-12 D[...]

XR-M510 35 35 7-15. SCHEMA TIC DIA GRAM – DISPLA Y Board – • See page 25 for W aveforms. (Page 31)[...]

XR-M510 36 36 1 2 3 4 5 6 7 8 9 10 VCC IN2 S-GND IN1 NC NC OUT2 NC P-GND OUT1 CONTROL CIRCUIT MOTOR DRIVE CIRCUIT BUFFER BUFFER PEAK HOLD REGISTER 68Hz B.P.F. GND BIASC VREFC RREF N.C. DIFOUT N.C. CIN AIN VCC AOUT TEST N.C. SEL N.C. C B A 9 4 3 2 1 6 15 11 13 16 14 10 12 PEAK HOLD REGISTER 170Hz B.P.F. PEAK HOLD REGISTER 420Hz B.P.F. PEAK HOLD REGI[...]

37 XR-M510 SCOUT MRO MPTH TCON OSCO OSCI VSSD VDDD DAVN SDA VREF MPX VSSA VDDA AFIN MAD PSWN SCL 2 1 6 15 11 13 16 14 12 INTERFACE REGISTER SIGNAL QUALITY DECODER CLOCKED COMPARATOR POWER SUPPLY & RESET TEST CONTROL OSCILLATOR & CLOCK PAUSE DETECTOR MULTI PATH DETECTOR 57kHz 8th ORDER BAND-PASS FILTER RDS/RDBS DECODER RDS/RDBS DEMODULATOR I[...]

38 XR-M510 7-16. IC PIN FUNCTION DESCRIPTION • MAIN BOARD IC601 MB90574BPMT-G-257-BND (SYSTEM CONTROLLER) Pin No. Pin Name I/O Description 1N C O Not used (open) 2 AMSIN I Whether a music is present or not from CXA2510AQ (IC401) is detected at auto music sensor “L”: music is present, “H”: music is not present 3 AMSON O Tape auto music sen[...]

39 XR-M510 Pin No. Pin Name I/O Description 40 MREF O Front panel open/close motor (M601) speed control signal output to the BA6288FS (IC502) 41 NC O Not used (open) 42 AVCC — Power supply terminal (+5V) (for analog system) 43 AVRH I Reference voltage (+5V) input terminal (for A/D converter) 44 AVRL I Reference voltage (0V) input terminal (for A/[...]

40 XR-M510 Pin No. Pin Name I/O Description 77 BU-IN I Battery detection signal input from the SONY bus interface (IC501) and battery detect circuit “L” is input at low voltage 78 NC O Not used (open) 79 KEYACK I Input of acknowledge signal for the key entry Acknowledge signal is input to accept function and eject keys in the power off status O[...]

41 XR-M510 Pin No. Pin Name I/O Description 114 TUNON O Tuner system power supply on/off control signal output terminal “H”: tuner power on 115, 116 LED SW1, LED SW2 O Security/operation side select control signal output to the liquid crystal display drive controller (IC607) 117, 118 NC O Not used (open) 119 VSS — Ground terminal 120 DOLBY O [...]

42 XR-M510 • MAIN BOARD IC607 HD6432355A26F (LIQUID CRYSTAL DISPLAY DRIVE CONTROLLER) Pin No. Pin Name I/O Description 1, 2 PG3, PG4 O Not used (open) 3 VSS — Ground terminal 4N C — Not used (open) 5 VCC — Power supply terminal (+5V) 6 to 9 PC0 to PC3 O Not used (open) 10 VSS — Ground terminal 11 to 14 PC4 to PC7 O Not used (open) 15 to 1[...]

43 XR-M510 Pin No. Pin Name I/O Description 53 VSS — Ground terminal 54, 55 NC O Not used (open) 56 PD6 O Not used (open) 57 BOOT I Serial data input at the flash memory writing mode “L” is input when writing change 58 VCC — Power supply terminal (+5V) 59 NC O Not used (open) 60 TX/LCD-DATA O Display serial data output to the liquid crystal[...]

44 XR-M510 Pin No. Pin Name I/O Description 113 AVSS — Ground terminal (for A/D converter) 114 VSS — Ground terminal 115 to 12 2 P17 to P10 O Not used (open) 123 MD0 (H) I Setting terminal for the CPU operational mode (fixed at “H”) 124 MD1 (H) I Setting terminal for the CPU operational mode (fixed at “H”) 125 MD2 (H) I Setting terminal[...]

45 XR-M510 (1) SUB P ANEL SECTION SECTION 8 EXPLODED VIEWS • Items mark ed “*” are not stocked since the y are seldom required for routine service. Some delay should be anticipated when ordering these items. • The mechanical parts with no reference num- ber in the exploded vie ws are not supplied. • Hardw are (# mark) list and accessories[...]

46 XR-M510 (2) FRONT P ANEL SECTION Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 51 X-3378-768-1 PANEL (MAIN) ASSY , FRONT 52 3-045-781-01 BUTTON (RESET MAIN) * 53 3-045-702-01 BRACKET (LCD) (MAIN) 55 1-694-685-11 CONDUCTIVE BOARD, CONNECTION * 56 3-045-703-01 PLATE (LCD) (MAIN), LIGHT GUIDE * 57 3-045-705-01 SHEET (MAI[...]

47 XR-M510 (3) MAIN BO ARD SECTION Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * 101 X-3378-559-1 CHASSIS (XR) ASSY 102 A-3315-066-A SHAFT ASSY , DRIVE 103 3-045-722-01 CAM (L) * 104 X-3378-713-1 BRACKET (L) ASSY 105 X-3378-717-1 ARM (B-L) ASSY 106 X-3378-715-1 ARM (A-L) ASSY 107 A-3326-298-A SWITCH BOARD, COMPLETE 108[...]

48 XR-M510 (4) MECHANISM DECK SECTION (MG-25E-136) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 151 A-3291-667-A CLUTCH (FR) ASSY * 152 3-019-130-01 LEVER (LDG-A) * 153 3-019-131-01 LEVER (LDG-B) 154 3-020-539-01 SPRING (LD-1), TENSION 155 3-020-540-01 SPRING (LD-2), TENSION 156 3-020-542-01 GEAR (LOADING FT) 157 3-341-[...]

49 XR-M510 SECTION 9 ELECTRICAL P ARTS LIST Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * A-3283-095-A DISPLA Y BOARD, COMPLETE ************************ 1-694-685-11 CONDUCTIVE BOARD, CONNECTION 1-694-686-11 CONDUCTIVE BOARD, CONNECTION 1-694-687-11 CONDUCTIVE BOARD, CONNECTION * 3-045-702-01 BRACKET (LCD) (MAIN) * 3-0[...]

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 50 XR-M510 LSW912 1-771-476-11 SWITCH, KEY BOARD (WITH LED) (OPEN) LSW913 1-771-883-11 SWITCH, T ACTILE (WITH LED) (6) LSW914 1-771-883-11 SWITCH, T ACTILE (WITH LED) (5) LSW915 1-771-883-11 SWITCH, T ACTILE (WITH LED) (4) LSW916 1-771-883-11 SWITCH, T ACTILE (WITH LED) (3) L[...]

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 51 XR-M510 < BUZZER > BZ600 1-504-920-11 BUZZER < CAP ACITOR/SHORT > C101 1-115-156-11 CERAMIC CHIP 1uF 10V C102 1-162-918-11 CERAMIC CHIP 18PF 5% 50V C103 1-165-176-11 CERAMIC CHIP 0.047uF 10% 16V C105 1-165-176-11 CERAMIC CHIP 0.047uF 10% 16V C107 1-164-227-11 C[...]

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 52 XR-M510 C606 1-163-236-11 CERAMIC CHIP 24PF 5% 50V C607 1-162-919-11 CERAMIC CHIP 22PF 5% 50V C608 1-164-156-11 CERAMIC CHIP 0.1uF 25V C610 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C611 1-126-157-11 ELECT 10uF 20% 16V C612 1-164-156-11 CERAMIC CHIP 0.1uF 25V C613 1-162-968[...]

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 53 XR-M510 IC601 8-759-668-46 IC MB90574BPMT -G-257-BND IC602 8-759-828-22 IC XC61CN4102MR IC604 8-759-540-27 IC T A78DL06AS IC605 8-759-528-47 IC PQ09RA11 IC606 8-759-277-63 IC TC7W14FU (TE12R) IC607 8-759-684-69 IC HD6432355A26F IC700 8-759-492-59 IC SAA6588T -118 IC750 8-7[...]

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 54 XR-M510 R260 1-216-821-11 MET AL CHIP 1K 5% 1/16W R261 1-216-821-11 MET AL CHIP 1K 5% 1/16W R300 1-216-839-11 MET AL CHIP 33K 5% 1/16W R301 1-216-839-11 MET AL CHIP 33K 5% 1/16W R302 1-216-821-11 MET AL CHIP 1K 5% 1/16W R304 1-216-821-11 MET AL CHIP 1K 5% 1/16W R308 1-216-[...]

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 55 XR-M510 R663 1-216-813-11 MET AL CHIP 220 5% 1/16W R664 1-216-845-11 MET AL CHIP 100K 5% 1/16W R665 1-216-845-11 MET AL CHIP 100K 5% 1/16W R666 1-218-716-11 MET AL CHIP 10K 0.5% 1/16W R667 1-216-809-11 MET AL CHIP 100 5% 1/16W R668 1-218-716-11 MET AL CHIP 10K 0.5% 1/16W R[...]

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 56 XR-M510 A-3326-298-A SWITCH BOARD, COMPLETE ************************ For the parts on the SWITCH board, replace the entire mounted board. ************************************************************** MISCELLANEOUS ************** 6 1-783-268-31 CABLE, FLAT 9 1-776-527-71 C[...]

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