Southbend CG90-1 manual

M ANUAL 1180963 COMBINATION O VEN $18.00 MANUAL SECTION CB OPERATOR'S MANUAL Combination (Combi) Oven Model CG90-1 ! WARNING Impr oper installat ion, adjus tm ent, alteratio n, servic e or m aintenance can ca use prop erty dam age, injur y or death. Rea d the ins tallatio n, operat ing an d mainten ance ins tructi ons thoroug hly bef ore insta[...]

P AGE 2O PERATOR ’ S M ANUAL 1180963 SAFETY PRECAUTIONS Before i nstalli ng and opera ting th is equipm ent, be sur e ever yone invo lved in its operat ion is full y trained and aware of precauti ons. Ac cidents and prob lems can be cause d b y failure to f ollow f undam ental rules and precautions . The f ollowing s ymbols, f ound thr oughout th[...]

C OMBIN ATION O VEN T ABLE OF C ONTENT S O PERATOR ’ S M ANUAL 1180963 P AGE 3 Congratul ations! You have pur chased one of the finest p ieces of heav y-duty comm ercial cook ing equipment on the m arket. You will f ind that y our ne w equipm ent, lik e all South bend equi pm ent, has been designed a nd manuf actured to meet the toughest sta ndar[...]

S PECIFICATIONS C OMBINATION O VEN P AGE 4O PERATOR ’ S M ANUAL 1180963 SPECIFICATION S S PECIFICA TIONS DIMENSIONS B A E C D J K I F G H Internal Dimens ions: 20.75" Wi de, 31.75" Deep, 22" High Model Cabine t Wi dth ( A) Overa ll Wi dth ( B) Leg Hei ght ( C) Overa ll H eight (D) Ove rall Dept h (E) CG90-1 38" 39.6" 25.9[...]

C OMBIN ATION O VEN S PECIFICATIONS O PERATOR ’ S M ANUAL 1180963 P AGE 5 SPECIFICATION S ELECTRIC Maxim um 8.0 am ps (us e 15 amp c ircuit break er). T hree vo ltage opti ons: 120 VAC, 60 Hz, 1 phase: Six- foot cord with three- prong p lug (stand ard option) . 208 VAC, 60 Hz, 1 or 3 p ha se: W ire j unction box t o term inal bloc k loc ated near[...]

I NSTALLAT ION C OMBI NATION O VEN P AGE 6O PERATOR ’ S M ANUAL 1180963 INSTALLATION I NSTA LLATION ! CA UTION Do not locate uni t adjac e nt t o an y high h eat or greas e pr od ucin g piece of eq ui pm ent, suc h as a ra nge top, gridd le, fr yer, etc., that c ould a llow radia nt heat t o raise th e exterior temper ature of the combination o v[...]

C OMBIN ATION O VEN I NSTALLATION O PERATOR ’ S ANUAL 1180963 P AG E 7 INSTALLATION Step 2: Install the Leg s A set of l egs is p ack ed in t he u nit . T he legs can be adj us ted t o o verc om e a sli ght l y une ven floor. W hen legs with casters have been ordere d, the cas ters are provide d wit h a Zerk fitting for proper l ubrica tion when [...]

I NSTALLAT ION C OMBI NATION O VEN P AGE 8O PERATOR ’ S M ANUAL 1180963 INSTALLATION Step 3: Ch eck Clearances an d Ventilati on ! WARNING There mus t be adequate cle aranc e between o ven(s ) and cons tructio n. Cleara nce m ust also be provide d for s ervicing and for o peration . Minim um Clearanc es: From Com bustible Co nstruc tion From Non-[...]

C OMBIN ATION O VEN I NSTALLATION O PERATOR ’ S ANUAL 1180963 P AG E 9 INSTALLATION Utility Connections[...]

I NSTALLAT ION C OMBI NATION O VEN P AGE 10 O PERATOR ’ S M ANUAL 1180963 INSTALLATION Step 4: Electrical Connecti o ns A wiring diagram is locat ed ins ide the c ontrol com partm ent on the right side of the pul l-out co ntrol- pane l assem bly. T o access the c ontro l-panel c ompar tment, r emove the s cre w at the top of the con trol pa nel a[...]

C OMBIN ATION O VEN I NSTALLATION O PERATOR ’ S ANUAL 1180963 P AG E 11 INSTALLATION Step 6: Water Drai n The drain line fr om the oven is a 2" O.D. tube (see figure on pag e 9). Pos ition the ove n near, b ut not on to p of, an op en floor dr ain. DO NOT dir ectly plum b to the oven un less you also inst all an “ open fun nel” downstre [...]

I NSTALLAT ION C OMBI NATION O VEN P AGE 12 O PERATOR ’ S M ANUAL 1180963 INSTALLATION Step 7: Gas Connecti on If this equ ipm ent is bei ng insta lled at over 2, 000 f eet a ltitud e and that infor mation was not s pecifie d when ordered, contact the appropri ate authori zed Southben d Service Re present ative or the Sout hbend Service Departm e[...]

C OMBIN ATION O VEN I NSTALLATION O PERATOR ’ S ANUAL 1180963 P AG E 13 INSTALLATION Step 8: Installati on an d Per for ma nce C heck The f ollowing items should be c heck ed b y a qualifie d serv ice tec hnician: 1. Verify that oven is leve l. 2. Verif y proper elec trical c harac teristics (volt age, c ycle, phase) . 3. Check ventilatio n. 4. C[...]

O PERATION C OMBINATI ON O VEN P AGE 14 O PERATOR ’ S M ANUAL 1180963 OPERATION O PERATION NOTICE No attem pt should be made t o operate oven dur ing a po wer fail ure. A manual gas shut off valve is locat ed behind f ront lo wer pane l for tur ning gas on an d off. OPERATION (FOR STANDARD CONTROL OP T ION) Lighting the Combi – The Com bi has a[...]

C OMBIN ATION O VEN O PERATION O PERATOR ’ S ANUAL 1180963 P AG E 15 OPERATION Setting Cooking Temperature – The co oking tem perature c an be set in o ven m ode and Com bi m ode but not in ste am mode. In steam mode, the setpo int tem perature is preset t o 215ºF, to allo w pure, s light ly superhe ated steam to circ ulate within the ca vit y[...]

O PERATION C OMBINATI ON O VEN P AGE 16 O PERATOR ’ S M ANUAL 1180963 OPERATION Operatio n of Co mbination Ov en with Standar d Contr ols[...]

C OMBIN ATION O VEN C OOKING H INTS O PERATOR ’ S M ANUAL 1180963 P AGE 17 COOKING H INTS C OOKIN G H INTS All tim es and tem peratur es are est im ates and shoul d be ver ified in actual prac tice. S tarting temper ature of food, pa n size/f ullness, a nd ope ning ove n during cooking will af fect c ooking tim es. Baked Goods Menu It em Mode Tem[...]

C OOKING H INTS C OMBINATION O VEN P AGE 18 O PERATOR ’ S M ANUAL 1180963 COOKING H INTS Beef and Veal Menu It em Mode Temperat ure Cook ing Time Proper Pan Tips BBQ beef (raw brisket) Combi 250°F/120°C 375°F/190°C 90 min. + 10 min at higher temp. Cook with sauce at low heat, raise temp. to set glaze Beef Sausage links Steam 350°F/175°C 10 [...]

C OMBIN ATION O VEN C OOKING H INTS O PERATOR ’ S M ANUAL 1180963 P AGE 19 COOKING H INTS Fish and Shellf ish Menu It em Mode Temperat ure Cook ing Time Proper Pan Tips Crab Steam N/A 8-10 min. 2 ½” perforated pan Halibut Combi 325°F/165°C 6-7 min. ½ size sheet pan Perch Oven 400°F/205°C 5 min. Sheet pan Brush pan w/oil and season fish Sa[...]

C OOKING H INTS C OMBINATION O VEN P AGE 20 O PERATOR ’ S M ANUAL 1180963 COOKING H INTS Potatoes, Pasta, and Grains Menu It em Mode Temperat ure Cook ing Time Proper Pan Tips Baked potatoes Oven 375°F/190°C 40 min. Sheet pan New, red potatoes Steam N/A 17 min. 2 ½” perforated Cut in quarters Rice (short grain) Steam N/A 20 min. 2 ½” pan,[...]

C OMBIN ATION O VEN C OOKING H INTS O PERATOR ’ S M ANUAL 1180963 P AGE 21 COOKING H INTS Vegetabl es, continued Menu It em Mode Temperat ure Cook ing Time Proper Pan Tips Green beans w/water chestnuts Steam N/A 10 min. 2 ½” perforated Green beans, French cut (frozen) Steam N/A 10 min. 2 ½” perforated Separate ice-encased vegetables Green b[...]

C LEANING C OMBINAT ION O VEN P AGE 22 O PERATOR ’ S M ANUAL 1180963 CLEANI NG C LEANING Southbe nd equipm ent is c onstructe d with the best q ualit y mater ials and is design ed to provide dura ble service when properl y maintai ned. T o expect th e best perf orm ance, your equipm ent mus t be mainta ined in good conditi on and cleaned da ily. [...]

C OMBIN ATION O VEN C LEANING O PERATOR ’ S M ANUAL 1180963 P AGE 23 CLEANI NG PERIODIC CLEANING • If lime or mineral depos it starts to build up in the i nterior, c lean t he unit b y using Southb end “ descal er” or other non-c austic delim ing solut ion. Fol low m anufac turer’s rec omm ended procedur es. Thor oughl y rinse out unit wi[...]

T ROUBLESHOOT ING C OMBIN ATION O VEN P AGE 24 O PERATOR ’ S M ANUAL 1180963 TROUBLESHOOTI NG T ROUBLESHOOTING NOTICE Service wor k should be perf orm ed only b y a qualif ied technic ian who is exp erienc ed in, and knowledge able of , the operatio n of com m ercial gas cook ing equ ipment. Co ntact t he author ized Southbe nd Ser vice Ag ency f[...]

C OMBIN ATION O VEN T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1180963 P AGE 25 TROUBLESHOOTI NG TROUBLESHOO TING KEY Find the symptom below that corr esponds to th e m alf unc tion, the n turn to t he corr esp ond ing f igure and page. Follo w the flo wchart on that page until t he prob lem is solved. Symp tom Pag e Unit Not Working, No Lights 26 U[...]

T ROUBLESHOOT ING C OMBIN ATION O VEN P AGE 26 O PERATOR ’ S M ANUAL 1180963 TROUBLESHOOTI NG Unit Not Working, No L ights Unit Not W orking, N o Lights. Check cir cuit breaker Ensure 120V betw een terminals T BA1 and TBA2 of term inal block A. Is voltage approximate ly 120 volt s? With sw itch in "ON" position , check v oltage between [...]

C OMBIN ATION O VEN T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1180963 P AGE 27 TROUBLESHOOTI NG Unit Not Hea ting Properly (No Gas Error) Unit Not Heatin g Properly (No Gas Error) Disconne ct power. Remov e contr ol panel thumbscr ew and slide contro l panel out, Rec onnect power. Start unit. Ch eck gas supply pressure. (T here is an inlet pressure[...]

T ROUBLESHOOT ING C OMBIN ATION O VEN P AGE 28 O PERATOR ’ S M ANUAL 1180963 TROUBLESHOOTI NG Gas Error Gas Error Ensure that ga s shut-off valv e is open. Check ga s supply pr essure. (There i s an inlet pres sure tap on t he gas combin ation valve that can be used for this purpose.) Supply pre ssure should be > 7" W .C. for natural gas [...]

C OMBIN ATION O VEN T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1180963 P AGE 29 TROUBLESHOOTI NG Unit Not St eaming Prop erly in Stea m Mode or Co mbi Mode Unit Not Steam ing Properly in St eam M ode or Combi Mode. Check w ater pressure at unit w ith unit runn ing. Disconne ct plug PL3 and p lace test lea ds in harness side of plug. Operate unit in [...]

T ROUBLESHOOT ING C OMBIN ATION O VEN P AGE 30 O PERATOR ’ S M ANUAL 1180963 TROUBLESHOOTI NG Blow er Not Runni ng Properly Blower Not Runni ng Properly (with Door C losed) Does blower run w hen unit is cold (door closed)? Blower motor is overheat ing. Che ck opera tion of cooling f an in control c ompartment and replace as n ecessary. Is there c[...]

C OMBIN ATION O VEN T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1180963 P AGE 31 TROUBLESHOOTI NG Figure 4 Electric S chematic for 120 Volt 60 Hz Models[...]

P ARTS C OMBINAT ION O VEN P AGE 32 O PERATOR ’ S M ANUAL 1180963 PARTS P ARTS NOTICE INSTALL ATION OF OTHER T HAN GENUINE SOUTHBE ND PART S W ILL VOID THE W ARRANT Y ON T HIS EQUIPM ENT. The s erial plate with volta ge, model, and ser ial infor mation is located b ehind the lower f ront panel on the lef t side. Replacem ent parts may be ordered [...]

C OMBIN ATION O VEN P ARTS O PERATOR ’ S M ANUAL 1180963 P AGE 33 PARTS Blower and Moto r Parts 0-11-0045 Key Part Numbe r Qty Description 1 1180934 1 B l o w e r W h e e l W e l d A s s e m b l y 2 1180932 1 P a c k i n g M a t e r i a l , F D A A p p r o v e d 3 1180910 1 W a s h e r , F l a t 4 1180909 1 W a s h e r , W a v e S p r i n g , S S[...]

P ARTS C OMBINAT ION O VEN P AGE 34 O PERATOR ’ S M ANUAL 1180963 PARTS Control Panel Sub assembly Parts 0-11-0046 See drawing o n following page. Key Part Numbe r Qty Description 1 1172275 2 P l a s t i c K n o b 2 1177515 1 B r a c k e t , I g n i t i o n M odule 3 1178391 1 F u s e b l o c k , C o n t r o l s 4 1178534 1 B r a c k e t , O n / [...]

C OMBIN ATION O VEN P ARTS O PERATOR ’ S M ANUAL 1180963 P AGE 35 PARTS 6 POSITI O N TERMINAL STRI P (PART OF WI RING HARNESS, 1880637) 2 POSITI O N TERMINAL STRI P (PART O F WIRING HA RNE S S , 18806 37) Control Panel Subassembly Parts See parts li st on previous pag e.[...]

P ARTS C OMBINAT ION O VEN P AGE 36 O PERATOR ’ S M ANUAL 1180963 PARTS Frame and Exter ior Parts 0-11-0047 See drawing o n following page. Key Part Numbe r Qty Description 1 1180641A 1 T r ough, Drai n 2 1180974 1 S w i t c h , C O H i g h L i m i t 3 1180953 2 H ange r, Hose 4 1180936 1 F r a m e , V e r t i c a l , W e l d A s s e m b l y 5 11[...]

C OMBIN ATION O VEN P ARTS O PERATOR ’ S M ANUAL 1180963 P AGE 37 PARTS[...]

P ARTS C OMBINAT ION O VEN P AGE 38 O PERATOR ’ S M ANUAL 1180963 PARTS Cav i ty Part s 0-11-00 48 See drawing o n following page. Key Part Numbe r Qty Description 1 P 6016 1 F i t t i n g , B r a s s , S T R T , 6 8 C - 6 - 4 2 1180998 2 B a f f l e , W e l d A s s e m b l y 3 1180997 1 D i s k , P r e s s u r e R e l i e f 4 1180996 1 S p r i n[...]

C OMBIN ATION O VEN P ARTS O PERATOR ’ S M ANUAL 1180963 P AGE 39 PARTS Cavity Parts See parts li st on previous pag e.[...]

P ARTS C OMBINAT ION O VEN P AGE 40 O PERATOR ’ S M ANUAL 1180963 PARTS Door Subassembly Parts 0-11-0049 Key Part Numbe r Qty Description 1 1180977 2 H i nge, Door 2 1180940 1 P anel, Door, Weld Ass embly 3 1180938 1 D o o r L a t c h & S t r i k e r 4 1180691 1 I n s u l a t i o n , D o o r 5 1180685 1 P anel Assembly, Inner Door 6 1180627 1[...]

C OMBIN ATION O VEN P ARTS O PERATOR ’ S M ANUAL 1180963 P AGE 41 PARTS Sprayer and Water Train Parts 0-11-0050[...]

P ARTS C OMBINAT ION O VEN P AGE 42 O PERATOR ’ S M ANUAL 1180963 PARTS Burner and Gas Tra in Parts 0-11-0051 See drawing o n following page. Key Part Numbe r Qty Description 1 1036600 4 O r i f i c e F i t t i n g 2 1036603 8 S c r e w , B r a s s , 5 / 1 6 - 1 8 x 3 / 4 H e x h e a d 3 1036604 4 N u t A i r C o l l a r 4 1036605 4 A i r C o l l[...]

C OMBIN ATION O VEN P ARTS O PERATOR ’ S M ANUAL 1180963 P AGE 43 PARTS[...]

P ARTS C OMBINAT ION O VEN P AGE 44 O PERATOR ’ S M ANUAL 1180963 PARTS[...]

C OMBIN ATION O VEN P ARTS O PERATOR ’ S M ANUAL 1180963 P AGE 45 PARTS Black Legs w ith Casters Parts 0-40-0498 Key Part Numbe r Qty Description 1 1174265 1 C a s t e r P a c k a g e , 4 B o l t 2 1177850 1 Leg Assembl y, Caster * 1146213 2 0 B o l t , 3 / 8 - 1 6 x 1 H e x H e a d * 1146505 2 0 W a s h e r 5 / 1 6 , F l a t * 1146513 2 0 W a s [...]

C OMBIN ATION O VEN P AGE 46 O PERATOR ’ S M ANUAL 1180963 COMBINATION OVEN A produc t with the Southb end nam e incorp orates the bes t in dur abili ty and lo w mainten ance. W e all recogn ize, ho wever, that rep lacem ent parts a nd occasi onal prof essio nal serv ice m ay be necessar y to exte nd the usef ul lif e of this un it. W hen servic [...]