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Buen manual de instrucciones
Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Southbend SB1027. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Southbend SB1027 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.
¿Qué es un manual de instrucciones?
El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Southbend SB1027 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.
Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Southbend SB1027, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.
Entonces, ¿qué debe contener el manual de instrucciones perfecto?
Sobre todo, un manual de instrucciones Southbend SB1027 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Southbend SB1027
- nombre de fabricante y año de fabricación del dispositivo Southbend SB1027
- condiciones de uso, configuración y mantenimiento del dispositivo Southbend SB1027
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas
¿Por qué no leemos los manuales de instrucciones?
Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Southbend SB1027 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Southbend SB1027 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Southbend en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Southbend SB1027, como se suele hacer teniendo una versión en papel.
¿Por qué vale la pena leer los manuales de instrucciones?
Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Southbend SB1027, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.
Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Southbend SB1027. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.
Índice de manuales de instrucciones
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Página 1
Hundr eds of Thousands of Lathes Sold W ith a T radition of Q uality Since 1906! Copyright © April, 2010 F or Machines Mfg . Since 8/09 M O D E L S B1027 9" X 4 8" EVS M I L L I N G MA C H I N E w/C O O L ANT S Y STE M & P OWE R F E E D O WN E R'S MAN UAL[...]
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Página 2
Customer Ser vice We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us. South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Parts Department: (417) 886-2954 Fax: (360) 676-1075 (International) Fax: (360) 734-1639 (USA Only) Email: cs[...]
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Página 3
T able of Contents INTRODUCT ION About This Machine ............................................. 3 Foreword ............................................................. 3 Capabilities ......................................................... 3 Features .............................................................. 3 Full View Identification ....[...]
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Página 4
South Bend Vertical Spindle Precision Milling Machine (circa 1958) Adjusting Leadscrew Backlash ......................... 51 Longitudinal Leadscrew Backlash ...................... 52 Cross Leadscrew Backlash ................................. 52 Belt Tensioning .................................................. 53 TRO U B LE S H OOTI N G ...........[...]
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Página 5
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -3- I N TRODUCT ION Ab out T his Mac hine Capabilities This Milling Machine is built for daily, non-stop use in a busy industrial setting, tool room, or school shop. It is easy to set-up, truly accurate, and built to give you long years of service when properly cared for. This milling machine suppor[...]
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Página 6
-4- F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 I N TRODUCT ION F ull V iew Identification Figure 1. SB1027 full view identification. Drive System & Headstock (See Page 5 for Identification) Coolant Nozzle & V alve X-Axis Ball Handle Coolant Return Hose One- Shot Oiler Z-Axis Crank Y -Axis Ball Handle X-Axis Power F eed Power F eed L[...]
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Página 7
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -5- I N TRODUCT ION Serio us perso nal injur y could o ccur if you conn ec t the machine to power befor e comple ting the se tup proce ss. DO N OT connec t power until inst ruc ted to do so later in this manu al. Untr ained use rs hav e an inc rease d r isk of serious ly i njuring th emselves with t[...]
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Página 8
-6- F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 I N TRODUCT ION Mac hine Specifications Model S B1027 9" x 4 8" EVS Milling Mac hine w/Coolant System & Power F eed Product Dimensions: Weight ..........................................................................................................................................[...]
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Página 9
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -7- I N TRODUCT ION Motors (continued): Coolant Pump Type .............................................................................................................................................. TE Induction Class F Horsepower ...................................................................[...]
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Página 10
-8- F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 I N TRODUCT ION Model SB1027 Page 3 of 3 Other Specifications Machine No-Load Sound Level @ 5000 RPM ................................................................................................................ 54 dB Country of Origin ..........................................................[...]
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Página 11
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -9- S AF ET Y Underst anding Risks of Mac hiner y Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective [...]
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Página 12
-10 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 S AF ET Y 5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts. 6. Mental Aler tness: Operating[...]
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Página 13
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -1 1- S AF ET Y Additional Milling Mac hine Safety 6. Stopping Spindle: To reduce the risk of hand injuries or entanglement hazards, DO NOT attempt to stop the spindle with your hand or a tool. Allow the spindle to stop on its own or use the spindle brake. 7 . Chip Cleanup: Chips from the operation [...]
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Página 14
-1 2 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P R EP A RA T ION Preparation Over view T hings Y ou'll Need During the setup process, operation, and maintenance of your machine, you'll need the following items: F or Lifting • Aforkliftorotherpowerliftingdevicerated for the weight of the machine •?[...]
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Página 15
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -1 3 - P R EP A RA T ION Unpac king This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the containers and all packing materials for possi[...]
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Página 16
-14 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P R EP A RA T ION The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well. The downside is that it can be time-consuming to thoroughly remove. Be [...]
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Página 17
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -1 5 - P R EP A RA T ION = P ower connection 63" 36" 24" 38" 83 1 ⁄ 2 " 23" 30" W all W all 30" Figure 4. Clearances. W eight Load Refer to the Machine Specifications for the weight of your machine. Make sure that the surface upon which the machine is place[...]
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Página 18
-16 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P R EP A RA T ION L ifting & Moving This machine an d its par ts ar e heavy ! S erious per sonal injur y may occur if safe moving met hods are not used . T o r educe the risk of a lif t ing or drop ping injur y , ask ot hers for he lp and use power equip ment . The method of lifting and mo[...]
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Página 19
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -17 - P R EP A RA T ION Bolting to Concrete Floors Leveling & Mounting Leveling Figure 6. Example of a precision level. Leveling machinery helps precision components, such as bed ways, remain straight and flat during the lifespan of the machine. Components on an unleveled machine may slowly twi[...]
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Página 20
-1 8 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P R EP A RA T ION Assembly Ball Handles The ball handles for the X-axis leadscrew have spring-loaded, keyed center bushings, as shown in Figure 8 . This allows them to disengage from the leadscrew when using the power feed, avoiding an entanglement hazard. T o inst all the b all handles: 1. R[...]
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Página 21
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -1 9 - P R EP A RA T ION W ay Covers 1. Remove the five button-head cap screws shown in Figure 10 from the front of the saddle and knee, position the pleated way cover in place, then secure it with the removed cap screws. Figure 10. F ront way cover inst alled. Cap Screws 2. Remove the four button-h[...]
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Página 22
-2 0 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P R EP A RA T ION 5. Loosen the hose clamp screws above the coolant return screens in the base (see Figure 13 on the previous page), insert the hoses so that they will drain into the screens, then re-tighten the clamp screws to secure them in place. 6. Install the coarse downfeed lever and th[...]
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Página 23
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -21- P R EP A RA T ION T est Run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, do not operate it further until you have resolved th[...]
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Página 24
-22 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P R EP A RA T ION Figure 16. Location of the main power switch on the electrical box door . Main Power Switch 5. Set the spindle speed to the low range (refer to the Setting Spindle Speed Range section beginning on Page 34 for detailed instructions). 6. Move the downfeed selector to the manual[...]
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Página 25
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -2 3 - P R EP A RA T ION 14. Turn the spindle direction switch to the stop (middle) position to prevent the spindle from starting when you next use the ON button. 15. Make sure the emergency STOP button has been reset, press the ON button, then start spindle rotation. 16. Push the spindle brake leve[...]
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Página 26
-2 4 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P R EP A RA T ION Inspections & Adjustments The following list of adjustments were performed at the factory before the machine was shipped: • Gib Adjustment ................................. Page 50 • Leadscrew Backlash Adjustment ......................................... Page 5[...]
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Página 27
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -2 5 - OP E RA TION Operation Over view The purpose of this overview is to give an example of a typical milling operation. Read through the steps below to better understand the controls and functions described later in this manual, so that you will know how they are used to successfully operate the [...]
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Página 28
-2 6 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 OP E RA TION Control Panel Use Figures 17–18 and the following descriptions to understand the functions of the mill main power switch and the control panel. Main Power Switch: When turned ON , enables power to flow to the control panel. Figure 17 . Location of the main power switch on the e[...]
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Página 29
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 2 7- OP E RA TION T able Movement The mill table moves in three directions, as illustrated in Figure 19 : • X-axis (longitudinal) • Y-axis(cross) • Z-axis(vertical) These movements are controlled by table ball handles and the Z-axis crank. Additionally, the table can be moved [...]
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Página 30
-2 8 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 OP E RA TION X-Axis Power F eed The mill is equipped with a power feed unit for X-axis table movement. Refer to the illustration in Figure 22 and the descriptions below to understand the functions of the various components of the power feed system. Figure 22. Power feed system components. A B[...]
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Página 31
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -2 9 - OP E RA TION Head Movement The mill head tilts 45° back and forth, and rotates 90° left and right, as shown in Figures 23–24 . Figure 24. Head tilts 90° left-and-right. 90° Figure 23. Head tilts 45° back-and-forth. 45° T ool Needed Qty Wrench 19mm .....................................[...]
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Página 32
-30 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 OP E RA TION Rot ating Head 1. DISCONNECT MILL FROM POWER! 2. Loosen the four rotation lock bolts on the face of the head shown in Figure 26 . 3. Use one hand to apply pressure to the head in the direction of rotation, then slowly turn the rotation bolt. 4. Re-tighten the lock bolts when you h[...]
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Página 33
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 31- OP E RA TION Figure 28. Dial test indicator mounted. T able Spindle Dial T est Indicator Indicator Holder P arallel Block Figure 29. Parallel block positioned for the X-axis measurement (top view). P arallel Block Indicator Spindle T able (T op View) T ools Needed Qty Dial Test Indicator (with[...]
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Página 34
- 32 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 OP E RA TION Figure 30 . Parallel bloc k positioned for the Y -axis measurement (top view). P arallel Block Indicator Spindle T able (T op View) 10. Rotate the spindle so that the indicator point rests on the parallel bar, as illustrated in Figure 30 , then zero the dial. 11. Rotate the spind[...]
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Página 35
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -33 - OP E RA TION Ram Movement The ram travels back and forth 13" and rotates 360° in either direction around the turret. T ool Needed Qty Wrench 19mm ....................................................... 1 Moving Ram Bac k and F or th 1. DISCONNECT MILL FROM POWER! 2. Loosen the two lock l[...]
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Página 36
-34 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 OP E RA TION Setting Spindle Speed Setting Spindle Speed Range Setting the spindle speed range involves using a lever to engage/disengage the spindle spline with the bull gear. T o set the spindle speed range: 1. DISCONNECT MILL FROM POWER! 2. Use the chart below to find the spindle speed rang[...]
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Página 37
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -35 - OP E RA TION 3. Press the spindle speed range lever shown in Figure 34 toward the head to release the detent pin from the detent plate, move selector so that the pin is over the other detent, then release the selector. — When the lever is pointing to the rear and the front detent is engaged,[...]
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Página 38
-36 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 OP E RA TION Figure 37 . Downfeed selector positions. Manual (Disengaged) P osition Auto-D ownfeed (Engaged) P osition 4. Make sure the pin of the coarse downfeed handle hub is engaged with one of the detents on the downfeed sleeve (see Figure 38 ). 5. Make sure the quill lock lever is loose s[...]
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Página 39
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 37- OP E RA TION Fine Downfeed Controls There are a number of devices on the head that are used with the fine downfeed handwheel or the auto-downfeed system. Refer to Figure 39 and the descriptions below to become familiar with these controls. A. Auto- Downfeed Rate Selector: Selects one of the th[...]
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Página 40
-38 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 OP E RA TION Using the Auto- Downfeed System When using the auto-downfeed system, the spindle will move in the direction you choose with the auto-downfeed direction pin. When the quill dog reaches the top or meets the downfeed stop, the downfeed clutch lever releases. Then, if the spindle was [...]
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Página 41
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -39 - OP E RA TION 7. Select one of the three downfeed rates by pulling the auto-downfeed rate selector knob out, position the selector over the appropriate detent, then release the knob. Make sure the pin is firmly seated by attempting to move the selector without pulling the knob out. Note: Refer [...]
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Página 42
-4 0- F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 OP E RA TION Loading/ Unloading T ooling The mill is equipped with an R8 spindle taper and a 1 ⁄ 2 "-20 x 18 1 ⁄ 2 " spindle drawbar, as shown in Figure 43 . Figure 43. Spindle drawbar and spacer. T ool Needed Qty Wrench 21mm ......................................................[...]
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Página 43
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 41- MAI NTE NAN C E Maintenance Sc hedule Alway s disc onnec t machine fr om power b efore per form ing maintenance or serious pe rsonal inju r y may result . ! Mac hine Storage Each operator of this machine is responsible for ensuring proper care of the equipment. We strongly recommend that all o[...]
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Página 44
- 42 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 MAI NTE NAN C E Use this chart to keep track of the maintenance performed on the mill. Cross out or initial the “Day” box for each item on the list. If the box is blacked out, mainte- nance is not required for that item on that day. Make copies of this page to use each month. Keep each ch[...]
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Página 45
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 43- MAI NTE NAN C E L ubrication The mill has numerous moving metal-to- metal contacts that require regular and proper lubrication to ensure efficient and long-lasting operation, and to protect your investment. Other than the lubrication points covered in this section, all other bearings are inter[...]
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Página 46
-44 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 MAI NTE NAN C E T able W ays (One- Shot Oiler) Oil Type ...... Mobil Vactra 2 or ISO 68 Equivalent Oil Amount ................... One Pull of Pump Handle Check/Add Frequency .......... 4–8 hrs. of Operation The one-shot oiler is connected to a series of aluminum tubes that carry the lubrican[...]
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Página 47
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 45- MAI NTE NAN C E Speed Range Bearing Sleeve Oil Type ...... Mobil Vactra 2 or ISO 68 Equivalent Oil Amount .......................................... Fill Oil Cup Check/Add Frequency ............ 40 hrs. of Operation Lift the oil cup cap shown in Figure 48 to fill the oil cup with lubricant. He[...]
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Página 48
- 46- F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 MAI NTE NAN C E T able Elevation Leadscrew Grease Type .........................NLGI 2 or Equivalent Grease Amount ...................................... Thin Coat Check/Add Frequency ............ 40 hrs. of Operation Elevate the table all the way up, then use mineral spirits to clean any debr[...]
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Página 49
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 47- MAI NTE NAN C E 4. Remove the brass bevel gear from the leadscrew, then remove the leadscrew alignment key (see Figure 54 ). Figure 54 . Power feed brass gear and leadscrew alignment key . Alignment Key Brass Bevel Gear 5. Brush a light coat of lubricant on the teeth of the bevel gear and the [...]
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Página 50
- 48- F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 MAI NTE NAN C E Coolant Reser voir A small amount of coolant is lost during normal operation. Check the coolant reservoir regularly and fill it if necessary. We recommend changing the coolant every three months or sooner if it develops an unpleasant odor. The coolant reservoir holds approxima[...]
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Página 51
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 49 - MAI NTE NAN C E 5. Remove the two pump mounting cap screws and move the pump out of the way (see Figure 57 ). 6. Use rags, scrapers, and cleaning solvent to thoroughly clean out the bottom of the reservoir and the base of the pump. Make sure that the interior is completely dry before adding n[...]
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Página 52
- 50 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 MAI NTE NAN C E Adjusting Gibs Gibs are tapered lengths of metal between two dovetail sliding surfaces. Gibs control the gap between these surfaces and how they slide past one another. Correctly adjusting the gibs is critical to producing good milling results. Tight gibs make table movement m[...]
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Página 53
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 51 - S E RVI C E Figure 58 . T able gib and adjustment screw underneath the left side of the table. T able Gib & Adjustment Screw Figure 59 . Saddle gib and adjustment screw . Saddle Gib & Adjustment Screw Figure 60 . K nee gib and adjustment screw . Knee Gib & Adjustment Screw Adjusti[...]
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Página 54
- 52 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 S E RVI C E 3. Use the T-handle hex wrench or similar tool to rotate the adjustment plate on the leadscrew nut in small increments, then rotate the X-axis ball handle to check the amount of backlash. 4. When you are satisfied with the adjustment, re-tighten the two cap screws. Cross Leadscrew[...]
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Página 55
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 53 - S E RVI C E 5. Loosen the two cap screws on the face of the leadscrew nut shown in Figure 64 . Figure 64 . Cross leadscrew nut and cap screws. Cross Leadscrew Nut & Cap Screws 6. Re-install the key onto the leadscrew so that you can use the ball handle in the next step. 7. Use the T-handl[...]
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Página 56
-54 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 T ROU B LESHOO T I NG If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution Machine does not start or a breaker trips. 1. Emergency stop button is pushed in or is at fault.[...]
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Página 57
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 55 - T ROU B LESHOO T I NG Symptom Possible Cause Possible Solution Tool slips in collect. 1. Collet is not fully drawn into spindle taper. 1. Snug up the drawbar to fully seat the collet. 2. Wrong size collet. 2. Use correct collect for tool shank diameter. 3. Debris on mating surfaces of collet [...]
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Página 58
- 56 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 E LECT R ICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is sh[...]
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Página 59
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 57- E LECT R ICAL Upper Electrical Panel +V P2 P1 R+ R- S+ S- 1G PC A1 A2 AC AM AC M P MA M B MC S1 S2 S3 S4 S5 S6 S7 HC SC H1 R P Bk Bk 600 W 40 Ohm Thermal Brake Resistor V ariable F requency Drive Y askawa V1000 CI M R-VT2A0020BA A 200V 3-Ph 5.5kW/3.7kW U V W 6 8 13 7 + - 12 11 10 R1 T1 B1 B2 T[...]
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Página 60
- 58 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 E LECT R ICAL Lower Electrical Panel OV 220V 230V 38 0V 46 0V 415V 110V 24V 12V 0V E Y ung-Jeng T ransformer 500VA A009-0392 5A Fuse 2A Fuse 5A Fuse 1A Fuse Aux Contactor AB 100F A20 1L1 A1 3L2 5L3 NO13 53NO 63N O 54N O 64NO 24V Contactor Allen-Bradley C09-4 00 1L1 3L2 5L3 NO13 24V Contactor [...]
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Página 61
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 59 - E LECT R ICAL Control Panel W iring 2 3 W2 U2 COM NC NO 3 NO 4 3 NO 4 3 NO 4 1 NC 2 Emergency ST O P Button Motor ON Button Coolant Switch Spindel Direction Switch Spindle Speed Dial Spindle Speed Display X2 X1 3 NO 4 + – + – 1 2 2 2 11 11 10 9 7 6 5 4 3 5 4 1 2 3 0 2 9 12 12 10 S. Capaci[...]
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Página 62
- 60- F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 E LECT R ICAL Electrical Component Pictures Figure 66 . Control panel wiring. Figure 68 . Spindle motor wiring. Figure 69 . Spindle brake switc h wiring. Figure 70 . Coolant pump motor wiring. Figure 67 . Electrical panel wiring.[...]
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Página 63
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 61- P ARTS Headstoc k 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 [...]
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Página 64
- 62 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P ARTS Headstoc k Par ts L ist REF PART # DE SC RIP TI ON REF PART # DE SC RIP TI ON 1 PSB10240449 ROUND KNOB 3/8-16 50 PSB10240037A CLUSTER GEAR SHAFT 18T/12T 2 PSB10240002 PINION SHAFT LEVER 51 PSB10240037A FEED DRIVE CLUSTER GEAR 23T 3 PSB10240003 PINION SHAFT HUB 52 PSB10240037A NEEDLE BE[...]
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Página 65
F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 63- P ARTS REF PART # DE SC RIP TI ON REF PART # DE SC RIP TI ON 97 PSB10240097 INDICATOR ROD LOCK KNOB 119 PSTB004M STEEL BALL 5MM 98 PSB10240098 INDICATOR ROD 120 PSB10240120 COMPRESSION SPRING 99 PSB10240099 REVERSE TRIP BALL LEVER SCREW 121 PSS17M SET SCREW M8-1.25 X 6 100 PSB10240100 FEED REV[...]
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- 64- F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P ARTS 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 205 Quill Housing 206A Quill REF PART # DE SC RIP TI ON REF PART # DE SC RIP TI ON 201 PSB10240201 SPINDLE R8 210 PSB10240210 SPANNER LOCK WASHER 202 PSS03M SET SCREW M6-1 X 8 211 PSB10240211 SPANNER NUT 203 PSB1024[...]
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F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 65- P ARTS Gearb o x 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 339 340 341 342 343 344 345 346 347 348 349 306 329 F or Refer ence Only 303A 307A[...]
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-6 6- F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P ARTS Gearb o x Par ts L ist REF PART # D ESC RI PTI ON REF PART # D ESC RI PTI ON 301 PSB10240301 GEARBOX PLATE 325 PSB10240325 BELT PULLEY GEAR 302 PK70M KEY 8 X 8 X 12 326 PCAP24M CAP SCREW M5-.8 X 16 303A PSB10240303A SPINDLE GEAR HUB ASSEMBLY 327 PSB10240327 BULL GEAR PINION BEARING CAP [...]
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F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 6 7- P ARTS Belt Housing 401 402 403 403-1 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 412 418[...]
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- 68- F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P ARTS Belt Housing Par ts L ist REF PART # D ES CRI PTI ON REF PART # DE SC RIP TI ON 401 PSB10270403A MOTOR FAN COVER 433 PW03M FLAT WASHER 6MM 402 PSB10270403A MOTOR FAN 434 PSB10240442 BRAKE BEARING CAP 403A PSB10270403A MOTOR ASSEMBLY 435 PCAP115M BUTTON HD CAP SCR M6-1 X 16 403 PSB102704[...]
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F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 - 69- P ARTS Ram F or Refer ence Only 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 504 504 510 515 517 524 525 526 527 528 529 530 531 532 533 534 535 536 504 531A REF PART # DE SC RIP TI ON REF PART # DE SCR IP TIO N 501 PCAP31M CAP SCREW M8-1.25 X 25 [...]
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-70 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P ARTS Column, K nee & Saddle 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626* 627* 628 629 630 631 632 633 634 635 636 637 638 639 640 641 642 643 644 645 646 647 648 649 650 651 652 653 654 655 656* 657 658 659 660 661 662 663 664* [...]
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F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -71- P ARTS Column, K nee & Saddle Par ts L ist REF PART # DE SC RIP TI ON REF PART # DE SCR IP TIO N 601 PSB10240601 COLUMN 634 PSB10240634 KNEE 602 PRIV001M STEEL FLUTED RIVET 2 X 5MM 635 PSB10240635 CRANK HANDLE 603 PSB10240017 INDICATOR PLATE 636 PSB10240636 VERTICAL CRANK 604 PSB10240604 RE[...]
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-72 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P ARTS T able 701 702 703 704 705 706 707 708 709 710 711 723 724 725 729 730 731 732 733 734 701 702 704 705 706 708 709 710 711 707 712 713 714 ‡ 715 716 717 718 719 720 721 722 735 736* 737 738 739 740 ‡ 741 742* 743 ‡ 744* 745 746 747 748 749 750 751 752 753 715 716 717 718 719 720 7[...]
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F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -73 - P ARTS T able Par ts L ist REF PART # DE SC RIP TI ON REF PART # DE SCR IP TIO N 701 PN01 HEX NUT 1/2-20 725 PSB10240723A TABLE BALL HANDLE CLUTCH ASSY 702 PSB10270723A HANDLE 729 PCAP03M CAP SCREW M5-.8 X 8 703 PSB10240703 CROSS FEED BALL HANDLE 730 PSB10270730 TABLE BEARING BRACKET COVER 704[...]
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- 74 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P ARTS One- Shot Oiler 801 802 803 804 805 806 807 808 Oil distributor A B C D E F G H 801 A B C D E F G H K 801 K REF PART # DE SC RIP TI ON REF PART # DE SCR IP TIO N 801 PSB10240801 ELBOW JOINT M4 X 1/8 PT 805 PCAP01M CAP SCREW M6-1 X 16 802 PSB10240802 T-JOINT 806 PSB10240806 FLEXIBLE STE[...]
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F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -75 - P ARTS Coolant System 901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 905 905 REF PART # DE SC RIP TI ON REF PART # DE SCR IP TIO N 901 PCAP02M CAP SCREW M6-1 X 20 910 PSB10270910 PIPE ELBOW 90 DEG 3/8 X 3/8 PT 902 PW03M FLAT WASHER 6MM 911 PSB10270911 COOLANT VALVE ASS[...]
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-76 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P ARTS Electric Bo x & Control Panel 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 1032[...]
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F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -7 7- P ARTS Electric Bo x & Control Panel Par ts L ist REF PART # DES CRI PT ION REF PART # DES CRI PT ION 1001 PSB10271001 ELECTRIC BOX BACKBOARD 1017 PSB10271017 FUSE HOLDER 4P 1002 PSB10271002 INVERTER YASAKAWA V1000 1018 PSB10271018 TRANSFORMER YUNG-JENG A009-0392 500V 1003 PSB10271003 FUSE[...]
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-78 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P ARTS T ools 1101 1102 1103 1104 1105 1106 1107 REF PART # DE SC RIP TI ON REF PART # DE SCR IP TIO N 1101 PSB10241004 TOOLBOX 1105 PWR1921C CLOSED WRENCH 19/21MM 1102 PSDF2 SCREWDRIVER FLAT #2 1106 PAW1510M HEX WRENCH 10PC 1.5-10 MM 1103 PSDP2 PHLP HD SCREWDRIVER #2 1107 PSB10241007 BOTTLE F[...]
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F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 -79 - P ARTS Mac hine L abels A REF PART # DE SC RIP TI ON REF PART # DE SCR IP TIO N 1201 PSBLABEL08HL ENTANGLEMENT HAZARD LABEL 1209 PSBLABEL02HL DISCONNECT WARNING LABEL 1202 PSB10271202 LUBRICATION DIRECTION LABEL 1210 PSBLABEL13HL CLOSE DOOR WARNING LABEL 1203 PSBLABEL03HL EYE INJURY HAZARD LAB[...]
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-80 - F or Machi nes Mfg. Since 8 / 09 Mod el SB 1 02 7 P ARTS Mac hine L abels B 1209 1210 1217 1218 1219 1220 1221 1222 1223 1224 REF PART # DE SC RIP TI ON REF PART # DE SCR IP TIO N 1209 PSBLABEL02HL DISCONNECT WARNING LABEL 1220 PSB10271220 SPEED RANGE LABEL 1210 PSBLABEL13HL CLOSE DOOR WARNING LABEL 1221 PSB10271221 220V 1PH LABEL 1217 PSB102[...]
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W AR R ANT Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse for third party repairs. In no[...]
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South Bend L athe Co. P .O. Box 2027 Bellingham, WA 9 8227 P HON E: ( 36 0) 73 4-1 540 (Administrative Offi ces) FA X: ( 36 0) 67 6-10 75 (International) FA X: ( 36 0) 73 4-163 9 (U SA only) southbendla the .com Printed In T aiwan #JBTS12256[...]