SPX Cooling Technologies SD25 manual

SD25 Series Electric Screwdrivers User’s Manual Rev B, June 2004 39-30-40409[...]

24-Hour Technical Support Toll Free in the U.S. and Canada: 1-877-224-7377 All other countries: (001) 248-596-0600 between 8 a.m. and 5 p.m. Eastern Standard Time (EST) NOTE: The part number for the Visual Supervisor (VS) software program is 464000-03300. NOTE: A variety of related technical manuals in .pdf format may be downloaded from www.gsetech[...]

LIMITED WARRANTY SPX GSE tech-motive tool warrants its PRODUCTS to be free from defec t s in materials and workmanship for the lesser of (1) one year from the date of shipment fr om the manufacturing facilit y in Michigan, U.S.A. OR (2) one-million cycles except for the products noted below: GSE tech-motive crowfoot, tubenut and hold & drive he[...]

CUSTOMER SATISFACTION Please Read This! As a valued customer, your opi nion and satisfaction are import ant to SPX GSE tech-motive tool. Please let us know what you think of our product(s). Write the pa rt num ber and se rial num ber of the prod uct(s) y ou have pu rchased bef ore you be gin our brief online su rvey. The n umbers are locate d on a [...]

June 2004 T-40409-A Page i Preface Our GSE tech-motive tool SD 25 Series Scre wdriver is easy to operate and comes with a manual that includes inst ructions to help you use i t safely, m ake minor a djustment s, and perform routine maintenance. Who Should Use This Manual This manual is written for the engineers and tec hnicians, who will set up, us[...]

SD25 Series Screw drivers Page ii T-40409-A 39-30-40409 Abbreviations The most common abbreviations used throughout this manual are: DCM device control m odule EEPROM electrically erasable programmable read only mem ory ESD electro-static discharge ITI intelligent tool interface LED light-emi tting diode STM standard test method TCM tool cont rol m[...]

Contents June 2004 T-40409-A Page iii Contents Preface ........................................................................................................................ ............. i Who Should Use This Manual ..........................................................................................i How to Use This Manual ................[...]

SD25 Series Screw drivers Page iv T-40409-A 39-30-40409 (This page is left bla nk intent ionally.)[...]

June 2004 T-40409- A Page 1 SD25 Series Screwdrivers Thank you for pur chasing the GSE tech-motive tool SD25 Series Screwdriver, available in in-line and pistol grip ve rs ions. The SD25 Seri es In-line Scre wdriver is a com pact, lightwei ght tool of aluminum construct ion, weighing one pound and measuri ng 9.4-in l ength. It provid es a push-t o-[...]

SD25 Series Screw drivers Page 2 T-40409- A 39-30-40409 Electro-st atic Discharge (ESD) The SD25 Series Screwdriver is well suited for use in electro-static discharge (ESD) safe work areas. The screwdriver has been tested and meets the requ irem ents of ESD Standard (S) 20.20, and also section 5.1. 3 of ESD St andard Test Met hods (STM) 13.1.[...]

June 2004 T-40409- A Page 3 Think Safety First! Working with fast eni n g t ool s can be dan ge rous if safe and proper procedur es are not followed. As with all machinery, certa in hazards can be involved with the operation of the product. Using these tools with caution will considerably lessen the possi bility of personal injury. If, however, saf[...]

SD25 Series Screw drivers Page 4 T-40409- A 39-30-40409 • SECURE THE TOOL. Tools that develop torque can produce hazardous torque reactions. Always be sure that the tool is properly fixtured to absorb reaction as a fastener is tightened. Never operate a t ool capable of high torque without proper fixturing. • SECURE WORK. Avoid situations where[...]

User’s Manual June 2004 T-40409- A Page 5 Electrical Safety Only qualified and properly trained personne l should perform electrical/electronic troubleshooting and repair. Consider the following ele ctrical system safety guidelines: • Before you troubleshoot or service a fastening system station, be sure you have an up-to- date and appropriate [...]

SD25 Series Screw drivers Page 6 T-40409- A 39-30-40409 Getting Started All SD25 Seri es han dheld screwd rivers ha ve the fol lowing feat ures to pro vide torque i nformat ion right at your finge rtips: • Programmable multi-purpose pushbu tton for Cycle Complete, multi-parameter set selection, Data Send, etc. • Forward / reverse direction butt[...]

User’s Manual June 2004 T-40409- A Page 7 V iewing Screwdriver Functions Before you operate your SD25 Series scre wdriver, become familiar its functionality : NOTE: ? The factory sets the functions of the screwdriver and the position of the buttons/lever in relationship to the hea d. Each function can be re-assi gned to a different button or swit[...]

SD25 Series Screw drivers Page 8 T-40409- A 39-30-40409 Inst alling the Screwdriver Use the follow ing procedure to instal l SD25 Series sc rewdrivers to the CS200 0 Mini Controller. Installing the Screwdriver 1. Identify the slot on the scre w driver connector into which the scre w driver cable plugs. 2. Align the red dot on the grip of the scre w[...]

User’s Manual June 2004 T-40409- A Page 9 6. Become familiar w ith how the screwdriver operates and feels. Press the throttle/trigger lever and cycle the sc rewdriver in the air (not on a fastener). Press the forward/reverse button, then pres s the throttle/trigger lever and watch t he output drive change direction. OR Press the throttle/trigger [...]

SD25 Series Screw drivers Page 10 T-40409- A 39-30-40409 In the following table, all of the left column fields are defined in the orde r they appear on your screen, followed by all the second column fields. 1st Column Field Definition Model Number GSE tech-motive tool part number for the screwdriver. Build Date The date the screwdriver was manufact[...]

User’s Manual June 2004 T-40409- A Page 11 2nd Column Field Definition (continued from pre vious page) Has auxiliary pushbutton When checked, indicates that a scre wdriver with multi-purpose (auxiliar y) pushbutton is attached. Locked Rotor Count The total number of locked rotor faults the screwdriver has had. Overtemperature Count The total numb[...]

SD25 Series Screw drivers Page 12 T-40409- A 39-30-40409 Reversing the Screwdriver When the screwdriver is put into reverse, by slid ing th e forward/reverse switch in to the reverse setting or remotely activating the FWD/REV input, the screwdriver turns in the opp osite direction to the normal fasteni ng direction. Reverse is indicat ed by the yel[...]

User’s Manual June 2004 T-40409- A Page 13 Use the following procedure t o attach a Pistol Grip handle (part number 49- SD-10111) to an I n-line screwdriver. Refer t o Viewing Screwdriver Functions on page 7 to v iew an illustration of the In-line screwdriver that may help you with this procedure. Attaching a Pistol Grip Handle 1. Remove the scre[...]

SD25 Series Screw drivers Page 14 T-40409- A 39-30-40409 Mapping Screwdriver Functions This section de scribes how VS is used to map screwdriver funct ions to the buttons and switches on the screwdrive r. You can also use VS to change the default mapping. To do thi s, refer to t he Visual Supervisor User ’s Gui de (par t number 39-30-34823 ). Dis[...]

User’s Manual June 2004 T-40409- A Page 15 The screwdriver inp u ts are software selectable usin g VS. To disable the p ush -to -st art fu n ct i on, assi g n the Cycle On input, Cycle Enable input and the Clear Outp uts input to the Trigger. The typical inputs for a screwdriver wi t h pus h-to-start function di sabl e d are shown bel o w. Enabli[...]

SD25 Series Screw drivers Page 16 T-40409- A 39-30-40409 The screwdriver inp u ts are software selectable usin g VS. T o enable the push-t o-start func tion, assign the Cycle On input to Input 8, and assign the Cycle Enable input an d Clear Ou tputs input to the Trigger. The ty pical inputs for a screw driver with push-to-start f unction enabled ar[...]

User’s Manual June 2004 T-40409- A Page 17 Mapping Output s for a Single-S pindle Typically, the LEDs and headlights on the screwd river work in the following way: • Headlights turn on while the screwdrive r is running i n forward or revers e. NOTE: ? Yellow, green and red LEDs chase each other in a counterclockwise direction while the screwdri[...]

SD25 Series Screw drivers Page 18 T-40409- A 39-30-40409 The typical out puts for screwdriver LED s are shown below.[...]

June 2004 T-40409- A Page 19 Troubleshooting Your Screwdriver The CS2000 M ini Controller used with the screwdrive r has m any configurable feature s and programmable parameters that control the operation of the fastening system equipment. GSE tech-motive tool supply the VS software program that provides you with a way to ch ange parameters that af[...]

June 2004 T-40409- A Page 20 Maintaining Your Screwdriver Generally, there is no preventiv e maintenance required for GSE tech-motive tool screwdrivers. SPX GSE tech-motive tool only recommends t r ained technicians to pe rform in-depth ma intenance, such as motor, transducer , or gearing replacement. NOTE: ? For the latest assembly drawing revisio[...]

User’s Manual June 2004 T-40409- A Page 21 Reading the Screwdriver Part Numbers All SD25 Se ries Screwdrivers ha ve an 8-digit pr efix that helps you quickly identify the type of screwdriver yo u are using, a nd a longer s uffix th at provides more details ab ou t the screwdriver. Prefix example: SD25I010 SD 25 I 010 S crewd river Series Typ e : [...]

June 2004 T-40409- A Page 22 Specifications and Parts This section lists the specificatio n s of your SD25 Series screwdrivers u nde r typical operat i ng conditions and available screwdriver-to-contro ller cables. S pecifications This section li sts general specificat ions, torque and RPM ra nges, and length a nd weight ranges fo r SD25 Series scr[...]

User’s Manual June 2004 T-40409- A Page 23 Screwdriver Accessories This section lists part numbers for the screwdrive r-to-controller cables, suspen sion bail, reaction mounting plates, and foam grip a vailable for the SD25 Series screwdrivers. Screwdri ver-to-Controller Cables Part Number Straight Part Number Right A ngle Length 299230-81050 299[...]

SD25 Series Screw drivers Page 24 T-40409- A 39-30-40409 (This page i s left bla nk intentionally .)[...]

[...]

Part Number: 39-30-40409 SPX Corporation 42860 Nine Mile Road Novi, MI 48375-4122 USA Phone: (248) 596-0600 Toll free: (800) 795-7875 Fax: (248) 596-0601 Website: www.gsetechmotive.com © 2003-2004 SPX Corporation. All rights reserved. 6/04[...]