Sterling SFC-K 40 manual

Op er ating In struc tions Safety Fil ters SFC-K 40 SFC-K 50 b 5 3 6 - 3 M S Ster ling Ma te rial Pro cess ing[...]

Parts & Ser vice: Tele phone: (800) 423-3183 Edi tion: 06/99 b 5 3 6 - 3 M S SFC-K 2 Ster ling Ma te rial Pro cess ing 5200 West Clinton Ave. Mil wau kee, WI 53223 Tele phone: (414) 354-0970 Fax: (414) 354-6421 www.sterlco. com These op er at ing in struc tions are for*: (*Please fill in per son ally) Se ri al num ber: Built in: Date of de li v[...]

Ster ling Ma te rial Pro cess ing re tains all rights t o change the in for ma tion in these op er at ing in struc t ions at any time with out no tice. We as sume no li a bil ity for any er rors or di rect or in di rect dam age re sult ing in con - text with these op er at ing in struc t ions. Copying, trans la tion or pub li ca tion in any form ex[...]

Please note that our address and phone information has changed. Please reference this page for updat ed contact information. These manuals are obsolet e and are provided only for their technical information , data and capacities. Portions of the se manuals detail ing procedure s or precaution s in the operati on, inspect ion, main tenance and repai[...]

TA BLE OF CON TENTS 1. Safety in struc t ions ............................................5 1.1. Warn ings and sym bols ..................................6 1.2. Ex pla na tions and in for ma t ion .............................7 2. In stal la tion in struc tions ........................................8 2.1. Trans port ..............................[...]

1. Safety in struc tions » These safety in struc tions ap ply to all per sons within the range of ac tion of the equip ment. Please in form all per sons within the range of ac tion of the equip ment of the di rect and in di rect haz ards con nected with the equip ment. These op er at ing in struc tions are t o be used by all per sons as - signed a[...]

1.1. Warn ings and sym bols The fol low ing warn ings and sym bols are used in these op er at ing in struc tions: » This sym bol in di cates dan ger to life! Fa tal or se ri ous in jury is pos si ble if the cor re spond ing in struc t ions, reg u la tions or warn ings are not ob served. L This sym bol in di cates that se ri ous in jury is pos si b[...]

1.2. Ex pla na tions and in for ma tion Var i ous terms and des ig na tions are used fre quently in these op er at ing in struc - tions to en sure clar ity. There fore please note that t he terms used in the text st and for the cor re spond ing ex pla na tions listed be low. · Equip ment “Equip ment” can mean an in di vid ual unit, a ma chine [...]

2. In stal la tion in struc tions » These in stal la tion in struc tions are in tended for per sons with skills in elec tri cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in struc t ions. Per son nel us ing these in stal la tion in struc tions must be in - structed in the reg u la tions for the pre ven tion of ac [...]

F In stall the equip ment such that all parts are eas ily ac ces si ble; this fa cil i tates main te nance and re pair work. b 5 3 6 - 3 M S SFC-K In stal la tion in struc tions 9[...]

2.1. Trans port The unit is de liv ered as a com plete sub-assembly. Trans port the unit on a pal let. Lift the unit only by the wall sup port flange (B) or by t he hop per loader (A) . Use only suit able lift ing gear (e.g. hoist ing crane or fork lift). » Ob serve the car ry ing ca pac ity of the lift ing gear. Ob serve the safety in struc tions[...]

2.2. In stal la tion For in stal la tion, the wall sup port f lange (A) is used. F In stall the saf ety fil ter by means of four screws which guar an - tee a car ry ing ca pac ity of at least 50 kg (110.3 lbs.). In stall the safety fil ter in such a way that all com po nents re main freely ac ces si ble for fa cil i tat ing main te nance and re pai[...]

2.3. Com pressed air sup ply For op er a tion of the valve, a com - pressed-air sup ply (1/4“) is needed. Check com pressed air pip ing for cor rect in stal la tion and as sem bly. Check fit tings, length and qual ity of the hose con nec tions for agree - ment with re quire ments. The op er at ing pres sure is 5-6 bar (72 - 87 PSI) (sys tem overp[...]

2.4. Elec tri cal con nec tion » The elec tri cal con nec tion may only be car ried out by trained per son nel. The reg u la tions of t he lo cal Elec tric ity Board mus t be ob - served. All work must be car ried out with t he unit dis con nected fr om volt age and pres sure sup ply. It is not per mit ted for other per sons to un der take the ele[...]

Con nect the ca ble to the plug of the SFC-K’s clean ing valve. Ob serve the con nec tion di a gram: F Con nect the plug t o the clean ing valve of the saf ety fil ter and fas ten the safety screw. b 5 3 6 - 3 M S SFC-K In stal la tion in struc tions 14 A B 24VDC PE Con nec tion di a gram SFC-K A B ter mi nal board ter mi nal SG 5 46 6 SG 10 102 [...]

3. Main te nance » This chap ter is in tended for per sons with skills in elec tri cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in struc t ions. Per son nel us ing the in struc tions in this chap ter must be in - structed of the reg u la tions for the pre ven tion of ac ci dents, the op er at ing con di tions an[...]

L Dis con nect the equip ment f rom mains sup ply be fore st art ing main te nance pro ce dures to en sure that it can not be switched on un in ten tion ally. Depressurize all com pressed air pip ing of the equip ment be - fore start ing main te nance work. F Please ob serve the main te nance in ter vals. Be fore st art ing main te nance work, clea[...]

3.1. Main te nance in ter val s Daily: Check warn ing signs on equip ment f or good leg i bil ity and com plete ness. Check the oil level in the oiler. Empty the wa ter sep a ra tor . Check op er at ing pres sure of the plant’s sup ply net work (5-6 bar sys tem over pressure). Check waste level in the col lect ing bin. Monthly: Clean the fiter ca[...]

3.2. Cleaning the col lect ing bin L For clean ing of the col lect ing bin, the plant should be switched off. Open the tog gle-type fas ten ers (A). Re move the col lect ing bin (B) from the sup - port. Clean the col lect ing bin (B). Place the col lect ing bin (B) back in the sup - port. Close the tog gle-type fas ten ers (A). Check the col lect i[...]

3.3. Re placing/ cleaning the fil ter car tridge in the hop per loader » Stop the con vey ing pro ce dure. Switch off the con vey ing sys tem at the main switch. In ter rupt the mains sup ply. Set all com pressed-air lines at zero pres sure. & The con vey ing ca pac ity is di min ished by a clogged fil ter car - tridge. Open the tog gle-type f[...]

In stall the new fil ter car tridge on the hop per lid. F Use a new lock nut. Tighten the lock nut with 20 Nm. Mount the lock ing pin. Place the hop per lid with the fil ter car tridge on the hop per loader. Close the tog gle-type fas ten ers. & Pur chase or der num ber fil ter car tridge: ID 85612 lock nut: ID 85486 b 5 3 6 - 3 M S SFC-K Main [...]

3.4. Re placing t he seal ing rings » Stop the con vey ing pro ce dure. Switch off the con vey ing sys tem at the main switch. In ter rupt the mains sup ply. Set all com pressed-air lines at zero pres sure. Nonreturn valve Open the tog gle-type fas ten ers (A) be - tween the hop per lid and the hop per loader. Re move the hop per lid with the fil [...]

Out let flap Open the tog gle-type fas ten ers (A). Re move the col lect ing bin (B) fr om the sup port. Re move the old seal ing ring (C) f rom the noz zle of the m a te rial out let. In stall the new seal ing ring (C). F Ob serve the di rec tion of in stal la tion (D). Place the col lect ing bin (B) back in the sup port. Close the tog gle-type fa[...]

3.5. Re placing/ clean ing the fil ter car tridge of the out let con tainer F The fil ter car tridge can also be r e placed/cleaned dur ing op er - a tion. Be cause of ac cu mu la tion of dust, Ster ling rec om - mends that you switch off the safet y fil ter. Slide the fil ter car tridge off the noz zle of the out let container. Blow com pressed ai[...]

4. Tech ni cal data Ver sions: SFC-K 40 SFC-K 50 Weight: approx. 10 kg (22 lbs) Com pressed air sup ply: 4-6 bar (72-87 PSI) sys tem over pressure b 5 3 6 - 3 M S SFC-K Tech ni cal data 24 9OO mm 35.4" 40/5O mm 1.6"/2.0" 262 mm 10.3" 29O mm 11.4" 40/5O mm 1.6"/2.0" 7O mm 2.75" 180 mm 7.1" 1O mm 0.4"[...]

5. Ap pen dix b 5 3 6 - 3 M S SFC-K Ap pen dix 25[...]

5.1. Spare parts list » This spare parts list is in tended to be used only by trained per son nel. Other per sons are not per mit ted to mod ify or re pair the equip - ment. b 5 3 6 - 3 M S SFC-K Ap pen dix 26[...]

SFC-K 40/50 b 5 3 6 - 3 M S SFC-K Ap pen dix 27 16 1 20 19 8 31 28 17 6 18 29 5 7 40 27 46 13 14[...]

Pos. Orderno. / Designation 1 28622 / valve hous ing 5 28624 / col lect ing bin 6 23093 / out let flap with magnet 7 23098 / seal ing ring 8 13428 / nonreturn valve 13 28623 / cylinder 14 23092 / sealing 16 09646 / seal ing ring 17 28420 / seal ing ring 18 28619 / seal ing ring 19 85612 / fil ter cartridge 20 96383 / sealing 27 85486 / lock nut 28 [...]