Sterling SSE-2 manual

Ope ra ting In struc tions Sing le Con vey or Unit SSE-2 5 1 6 - 4 M S Ster ling Ma te rial Pro cess ing P/N 882.00608.00[...]

Tech ni cal ser vi ce: Ser vice de part ment Tele phone: (800) 423-3183 Edi ti on: 07/02 Con fir ma tion num ber : _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5 1 6 - 4 M S SSE-2 2 Ster ling Ma te rial Pro cess ing 5200 West Clinton Ave. Mil wau kee, WI 53223 Tele phone: (414) 354-0970 Fax: (414) 354-6421 www.sterlco. com These op er at ing in struc ti[...]

Ster ling Ma te rial Pro cess ing re tains all rights to chan ge the in for ma ti on in the se ope ra ting in struc tions at any time wit hout no ti ce. We as su me no lia bi li ty for any er rors or di rect or in di rect da ma ge re sul ting in con - text with the se ope ra ting in struc tions. Co py ing , trans la ti on or pub li ca ti on in any [...]

Please note that our address and phone information has changed. Please reference this page for updat ed contact information. These manuals are obsolet e and are provided only for their technical information , data and capacities. Portions of the se manuals detail ing procedure s or precaution s in the operati on, inspect ion, main tenance and repai[...]

Tab le of con tents 1. Ge ne r al in struc tions ....................................................... 1-1 1.1. War nings and sym bols ............................................. 1-2 1.2. Ex pla na tions and in for ma ti on ....................................... 1-3 1.3. Le gal ba sis ...................................................... 1-3 [...]

8. As sem bly in struc tions ..................................................... 8-1 8.1. As sem bly ........................................................ 8-2 8.2. Moun ting on the pro ces sing ma chi ne ................................. 8-4 8.3. Moun ting onto a ma chi ne hop per .................................... 8-4 8.4. Moun ting onto mi[...]

1. Gener al in stru c tions » The se in struc tions ap ply to all per sons wit hin the ran ge of ac ti on of the equip - ment. The se ope ra ting in struc tions are to be used by all per sons as sig ned ac ti vi - ties con nec ted with the equip ment. 5 1 6 - 4 M S SSE-2 Gener al in struc tions 1 - 1[...]

1.1. War nings and sym bols The fol lo wing war nings and sym bols are used in the se ope ra ting in struc tions: » This sym bol in di ca tes dan ger to life ! Fa tal or se ri ous in ju ry is pos si ble if the cor re spon ding in struc tions , re gu la tions or war nings are not ob ser ved. L This sym bol in di ca tes that se ri ous in ju ry is po[...]

1.2. Ex pla na tions and in for ma ti on Va ri ous terms and de sig na tions are used in the se ope ra ting in struc tions to en su re cla ri ty . The re - fo re plea se note that the terms used in the text stand for the cor re spon ding ex pla na tions lis ted be - low. • Equip ment ”Equip ment” can mean an in di vi du al unit , a ma chi ne [...]

2. Sa fe ty in stru c tions » The se sa fe ty in struc tions ap ply to all per sons wit hin the ran ge of ac ti on of the equip ment. Plea se in form all per sons wit hin the ran ge of ac ti on of the equip ment of the di rect and in di rect ha zards con nec ted with the equip ment. The se ope ra ting in struc tions are to be used by all per sons [...]

2.1. For your sa fe ty Ge ne ral The ope ra ting per son nel of this equip ment must be at least 16 ye ars old. Plea se read the se ope ra ting in struc tions ca re ful ly be fo re ta king into ope ra ti on for the first time. Con tact us should que stions ari se . This avoids in ju ry and da ma ge to equip ment! The se ope ra ting in struc tions m[...]

As sem bly Com pa re the con nec ted lo ads with tho se of the mains supp ly . Dan ger of in ju ry through elec tri cal shock! When using lif ting gear , plea se ob ser ve the per tai ning re gu la tions . Cau ti on : Dan ger of ac ci dents! Do not mo di fy , add ot her equip ment or chan ge the de sign of the equip ment wit hout the ap pro val of [...]

Ope ra ti on Ap point an equip ment fo re man to be re spon si ble for the equip ment. En su re that the ope ra ting per son nel are pro vi ded de tai led in struc ti on in the ope ra ti on of the equip ment . Im pro per ope ra ti on re sults in dan ger of ac ci dents! When the main switch is swit ched off for rea sons per tai ning to sa fe ty , it[...]

2.2. For the ope ra ting sa fe ty of the equip ment Ne ver chan ge set tings if the con se quen ces are not pre ci se ly known. Use only ori gi nal Ster ling spa re parts. Plea se ob ser ve the main ten an ce sche du le. Keep re cord of all main ten an ce and re pair work. Plea se note that elec tro nic com po nents may be da ma ged by sta tic disc[...]

3. Put ting into ope ra ti on » This chap ter is in ten ded for ope ra ting per son nel. Pre re qui si te for this chap ter is ge ne ral knowled ge of the ope ra ti on of con vey - ing sys tems. Also pre re qui si te for this chap ter is that the functio nal des crip ti on has been read and un ders tood. En su re in each case that the ope ra ting [...]

3.1. Chec king the pipe sys tem Re mo ve the fle xi ble hose from the con nec ted ma te ri al ta keup. Clo se the open end of the hose with your hand. Con nect the unit to mains supp ly by the de vi ce plug. If the tur bi ne is ope ra ting , your hand must feel the suc ti on wit hin few se conds. If you don’t feel the va cu um it me ans that the [...]

3.2. Ad ju sting the suc ti on pi pes The suc ti on pi pes have to be ad jus ted ex act ly to en su re trou ble free ope ra ti on. 1. Set the suc ti on pi pes to their home po si ti on. & At home po si ti on the in ner pipe of the suc ti on pipe pro tru des about 120-160 mm (4.75" - 6.25") from the ou ter pipe at the t op end. 2. Star[...]

3.3. Set ting the con trol ler F The fil ling ca pa ci ty of the hop per loa der may not ex ceed the ma te ri al in - let. & The set ting is in de pen dent of the con vey ing line and the ma te ri al to be con vey ed. It is only pos si ble to set the con vey ing time/line cle ar time when the unit is not con vey ing any ma te ri al. Set ting th[...]

Set ting the line cle ar time Press the “ chan ge-over ” key and then the “ ar row key ” . & The line cle ar time which was last se lec ted ap pe ars in the dis play. 0-99 se conds may be set for the line cle ar time. F If no line cle ar val ve has been in stal led en ter “0". 3.4. In iti al con vey ing ope ra tions Me tal sha vi[...]

4. Er ror and er ror cor rec ti on » This chap ter is in ten ded for the ope ra ting per son nel of the equip ment. Pre re qui si te for this chap ter is ge ne ral knowled ge of the ope ra ti on of con vey - ing sys tems The “Start-up” des crip ti on must have been read and un ders tood. En su re in each case that the ope ra ting per son nel a[...]

If a dis tur ban ce oc curs in the unit , an alarm mes sa ge will be is su ed ( op ti on , only if the alarm in di - ca ting de vi ce has been ac ti vat ed ). & An “E” ap pe ars in the dis play and an er ror num ber. The alarm in di ca ting de vi ce ( sig nal si ren , horn ) re acts. F The con trol sys tem can only res tart ope ra ti on whe[...]

“E2" If the con trol sys tem be comes too hot dur ing op er a tion (>70°C, 158°F) the “E2" alarm mes sage is dis played and the unit is switched off. En su re that the con trol sys tem is suf fi cient coo led. & The unit starts au to ma ti cal ly af ter the coo ling down pha se. 5 1 6 - 4 M S SSE-2 Er ror and er ror cor rec t[...]

5. Ma in ten an ce This chap ter is in ten ded for per sons with skills in elec tri cal and me cha ni cal are as due to their trai ning , ex pe rien ce and re cei ved in struc tions. Per son nel using the in struc tions in this chap ter must be in struc ted of the re - gu la tions for the pre ven ti on of ac ci dents , the ope ra ting con di tions [...]

F Plea se ob ser ve the main ten an ce in ter vals. Be fo re star ting main ten an ce work , cle an the equip ment of oil , fuel or lu - bri cants. En su re that ma te ri als and in ci den tals re qui red for ope ra ti on as well as spa re parts are dis po sed of pro per ly and in an en vi ron men tal ly sound man ner. Use only ori gi nal Ster ling[...]

5.1. Main ten an ce in ter vals Dai ly : Check war ning signs on equip ment for good le gi bi li ty and com ple te ness Cle an the sie ve / fil ter (= units with ac ti ve clea ning): Use com pres sed air to blow through the sie ve / fil ter (ac cor ding to the ac cu mu la ti on of dust) Month ly : Check functi on of the de vi ce plug Every 6 months[...]

5.2.1. Chan ging the sea ling ring of t he out let flap Open the tog gle-type fa ste ners (A) and the flap (B) of the hop per loa der. Draw the old sea ling ring (C) off th e nozzle of the ma te ri al out let. In stall the new sea ling ring (C). F Ob ser ve the di rec ti on of in stal la ti on (C). Clo se the flap (B) and the tog gle-type fa ste ne[...]

5.2.2. Ad ju sting the flap switch Re mo ve the con nec ting plug “ flap switch” from the con nec ti on hou sing of the hop - per. Con nect an ohm me ter to PINS 2 and 3 of the con nec ting plug “ flap switch ”. Re lea se the nuts (A) o f the flap switch (B) un til the sup port can be dis pla ced. Open the out let flap (C) so far that the f[...]

5.2.3. Clea ning the unit Open the ten si on ring. Fold the tur bi ne head up wards. Re mo ve the sie ve. Cle an the sie v e by me ans of com pres sed-air. Cle an the hop per loa der by me ans of a va cu um clea ner. Mount the sie ve . Pay at ten ti on for pro per fit. Mount the tur bi ne head. Mount the ten si on ring. or op tio nal, ac ti v e cle[...]

Open the tog gle-type fa ste ners (A) and the flap (B) of the hop per loa der. Check the fil ter cloth (C) and the wire clot h (D) for ma te ri al re si due . Cle an the fil ter by me ans of com pres sed air. Clo se the flap (B) and the tog gle-type fa - ste ners (A) on the flap of the hop per loa - der. In stall the unit. & Or der num bers Fil[...]

5.3. Re pla cing car bon brus hes at tur bi ne » This work must be car ried out by qua li fied per son nel only. Dis con nect the unit from mains supp ly by the de vi ce plug be fo re you be gin with works on the con trol ler . Dan ger to life! De pres su ri ze all sys tem sec tions of the equip ment ( only units with ac ti ve clea ning ). Dis as [...]

F Ob ser ve that no ca bles will be squee zed. Car bon brus hes can be re pla ced twi ce . Af ter that the tur bi ne has to be com ple te ly re pla ced. & Or der num bers Tur bi ne (230 V, 800 W): ID 85629 Car bon brus hes ( swit ching off): ID 85628 Tur bi ne (110 V, 800 W): ID 85844 Car bon brus hes ( swit ching off): ID 84716 5 1 6 - 4 M S S[...]

6. Functio nal des crip ti on » This functio nal des crip ti on is in ten ded for all ope ra ting per son nel of the equip ment. Pre re qui si te for this functio nal des crip ti on is ge ne ral knowled ge of con vey - ing sys tems. En su re in each case that the ope ra ting per son nel are suf fi cient ly in form ed. 5 1 6 - 4 M S SSE-2 Functio n[...]

6.1. Ge ne ral The sing le con vey or unit functions ac cor - ding to the prin ci ple of suc ti on con vey an ce . A high-per for man ce tur bi ne , moun ted per - ma nent ly on the de vi ce , pro vi des for the va cu um that is re qui red to con vey the ma - te ri al into the se pa ra tor. In the se pa ra tor the ma te ri al is se pa ra ted from a[...]

6.2. Con trol ler The con trol sys tem is moun ted on the se pa ra tor lid. The set ti ng for the con vey ing time and the line cle ar time are made via the keys (A1: “ chan - ge-over ” key , A2: “ ar row key ”) on the front of the con trol sys tem . The va lu es which have been set will be dis play ed on the dis play (B). The va lu es whic[...]

Op tio nal: If a ma te ri al clea ring val ve has been in stal led re si du es of flo wing ma te ri al will be clea ned from the con vey ing line du ring the line cle ar time. If a dis tur ban ce oc curs in the unit , an alarm mes sa ge will be is su ed ( only if the alarm in di ca ting de - vi ce has been ac ti vat ed ). & An “E” ap pe ars[...]

7. Tran sport, As sem b ly and Sto ra ge » This chap ter is in ten ded for all ope ra ting per son nel of the equip ment. Per son nel using the se in struc tions must be in struc ted in the re gu la tions for the pre ven ti on of ac ci dents , the ope ra ting con di tions and sa fe ty re gu la tions and their im ple men ta ti on. En su re in each [...]

7.1. Tran sport and Pac king » Plea se en su re ade qua te car ry ing ca pa ci ty of the lif ting equip ment. The equip ment pass a ri go rous ope ra ting test in the fac to ry and are pa cked ca re ful ly to avoid trans port da ma ge. Plea se check pac king on de li very for trans port da ma ge. The in let and disch ar ge flan ges are sea led wit[...]

8. As sem bly in struc tion s » The se in stal la ti on in struc tions are in ten ded for per sons with skills in elec tri - cal and me cha ni cal are as due to their trai ning , ex pe rien ce and re cei ved in - struc tions. Per son nel using the se in stal la ti on in struc tions must be in struc ted in the re - gu la tions for the pre ven ti on[...]

8.1. As sem bly The sing le con vey or unit is in sen si ti ve to shocks and can be moun ted di rect ly onto the pro ces sing ma chi ne , on a ma chi ne hop per , a dry ing hop per or a do sing and blen ding unit. The equip ment is de li ver ed as a com ple te as sem bly. Un pack the equip ment. Re mo ve the plas tic stop per (A) from the ma te ri [...]

Moun ting on fi xed ma chi ne thro ats or in ter me di ate con tai ners is done by me ans of strap re tai - ners. Plea se check du ring as sem bly that the ad mis si ble bea ring lo ads are not ex cee ded. Mount the con vey or in such a way that the out let flap swings in a right an gle to the di rec ti on of ma - chi ne mo ve ment. Plea se check t[...]

8.2. Moun ting on the pro ces sing ma chi ne A ma te ri al hop per VT 1,0 is re qui red: Mount the material hop per onto the flan ge of the pro - ces sing ma chi ne. Mount the unit onto the ma te ri al hop per. F Ob ser ve the bea ring ca pa ci ty of the ma chi ne flan ge. 8.3. Moun ting onto a ma chi ne hop per A w el ding flan ge EF 190 is re qui[...]

8.4. Moun ting onto mi xing hop pers with la te ral in let A ma te ri al hop per VT 1,0 is re qui red: Mount the ma te ri al hop per onto the swan-neck of the mi xing hop per. Mount the unit onto the in ter me di ate hop per. F Ob ser ve the bea ring ca pa ci ty of the ma chi ne flan ge. 8.5. Moun ting onto do sing sta ti on DT 30 A do sing hop per[...]

8.6. Mate ri al feed Suc ti on pi pes type MV may be til ted by ap prox . 45 de grees in eit her di rec ti on to the ver ti cal . Ad di - tio nal fas te ning is not re qui red. When con vey ing from the bot tom of sto ra ge con tai ners ( si los ), a suc ti on box with 1-3 suc ti on pi - pes is re qui red. The con nec ti on of the suc ti on pi pes [...]

8.8. Pi pe work If PVC ho ses are used for con vey ing , they must be groun ded : draw out the cop per lead on both ends of the hose and jam it bet ween hose and tube . For fas te ning , use threa ded clamps. 8.9. Elec tri cal con nec ti on » The re gu la tions of the lo cal Elec tri ci ty Board must be ob ser ved. Be fo re con nec ti on to the el[...]

8.9.1. In stal la ti on of the “ flap switch ” sig nal line In sert the ap pli an ce plug of the “ flap switch ” sig nal line into the “ flap switch ” con nec tor (A) on the lo wer side of the con trol ler. 8.9.2. In stal la ti on of the sig nal line of the SKW (op tio nal) In sert the ap pli an ce plug of the "SKW (= Two Com po ne[...]

8.9.3. In stal la ti on of the alarm in di ca ting de vi ce (op tio nal) » This work must be car ried out by qua li fied per son nel only. Dis con nect the unit from mains supp ly by the de vi ce plug be fo re you be gin with works on the con trol ler . Dan ger to life! The con nec ti on is po ten ti al-free and ra ted for no more than 100 VA. &am[...]

8.10. Com pres sed-air supp ly ( only SSE-2 with ac ti ve clea ning ) For ope ra ting the clea ning de vi ce , a com pres sed-air supp ly is ne ces sa ry. Check com pres sed-air pi ping for cor rect in stal la ti on and as sem bly. Check fit ting s , length and qua li ty of the hose con nec tions for agree ment with re qui re ments . The ope ra tin[...]

9. Tech ni cal data » The se in struc tions ap ply to all per sons wit hin the ran ge of ac ti on of the equip - ment. The se ope ra ting in struc tions are to be used by all per sons as sig ned ac ti vi - ties con nec ted with the equip ment. 5 1 6 - 4 M S SSE-2 Tech ni cal data 9 - 1[...]

SSE-2 Ba sic Ver si on • In te gra ted con trol with: - LED-dis play - in di ca ti on of the re spec ti ve mo des of ope ra ti on - ad jus tab le con vey ing time - ad jus tab le line clea ring time - two com po nent val ve out put • In te gra ted va cu um pump • In te gra ted fil ter-sie ve • Parts co ming in con tact with ma te ri al are [...]

Di men si on Sheet 5 1 6 - 4 M S SSE-2 Tech ni cal data 9 - 3 Di men sions and data wit hout ob li ga ti on . Di men sions in mm. Spe ci fi ca tions may be sub ject to al te ra tions.[...]

10. Spa re parts list » This spa re parts list is in ten ded to be used only by trai ned per son nel. Ot her per sons are not per mit ted to mo di fy or re pair the equip ment. & Wear Code: A = Wea ring part, fast used up B = Wea ring part C = Spa re part, sto re kee ping for 1 year D = Spa re part, sto re kee ping for 2 ye ars E = Spa re part[...]

SSE-2 , 230 V, 50 Hz / 110 V, 60 Hz 5 1 6 - 4 M S SSE-2 Spa re parts list 10 - 2[...]

10.1. SSE-2 , 230 V, 50 Hz Pos. Or der no . De sig na ti on Wear Code 1 37767 Tur bi ne head com ple te , with tur bi ne and controller 2 37765 Co vering cap 3 18491 Sieve 4 34197 Iso la ti on 5 37768 Support 6 85629 Tur bi ne (800 W) D 85628 Car bon brus hes ( swit ching off) B 7 24679 Iso lation 8 26384 Fil ter round 9 37764 Tur bi ne lo wer part[...]

10.2. SSE-2 , 110 V, 60 Hz Pos. Or der no . De sig na ti on Wear Code 1 37777 Tur bi ne head com ple te , with tur bi ne and con trol ler 2 37765 Co ve ring cap 3 18491 Sieve 4 34197 Iso lation 5 37768 Support 6 85844 Tur bi ne (800 W) D 84716 Car bon brus hes ( swit ching off) B 7 24679 Iso lation 8 26384 Fil ter roun d 9 37764 Tur bi ne lo wer pa[...]

10.3. SSE-2 , 230 V, 50 Hz with ac ti ve cleaning Pos. Or der no . De sig na ti on Wear Code 1 37755 Fil ter with sea ling A 2 37222 Basket 3 82593 So le noid val ve B 4 97745 Bush D 5 37800 Bre at her tube D 10.4. SSE-2 , 110 V, 60 Hz with ac ti ve clea ning Pos. Or der no . De sig na ti on Wear Code 1 37755 Fil ter with sea ling A 2 37222 Basket [...]

10.5. Ac ces so ries F Plea se ob ser ve the ope ra ting ma nu als in chap ter 11. 5 1 6 - 4 M S SSE-2 Spa re parts list 10 - 6[...]

11. Ac ces so ries o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5 1 6 - 4 M S SSE-2 Ac ces so ries 11 - 1[...]

12. Elec tri cal ma nu al » This elec tri cal ma nu al is in ten ded to be used only by Ster ling ser vi ce per son - nel and trai ned per son nel aut ho ri zed by Ster ling. Ot her per sons are not per mit ted to mo di fy or re pair the equip ment. o Con nec ti on dia gram no .: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ o Cur rent ly not avai la bl[...]