Sterling SSV 05/2R manual

Op er at ing In struc tions Sin gle Con veyor Unit SSV 05/2R 0 1 6 - 4 M S Ster ling Ma te rial Pro cess ing[...]

Technical service: Ser vice de part ment Tele phone: (800) 423-3183 Edition: 08/99 0 1 6 - 4 M S SSV 05/2R 2 This operation manual is for*: (* Please fill in personally) Serial number: Built in: Date of delivery: Number of delivery: Date of commissioning: Location: Group of machines: Ster ling Ma te rial Pro cess ing 5200 West Clinton Ave. Mil wau [...]

Ster ling Ma te rial Pro cess ing re tains all rights to change the in for ma tion in these op er at ing in struc tions at any time with out notice. We as sume no li a bil ity for any er rors or di rect or in di rect dam age re sult ing in con - text with these op er at ing instruct ions. Copy ing, trans la tion or pub li ca tion in any form ex cep[...]

Please note that our address and phone information has changed. Please reference this page for updat ed contact information. These manuals are obsolet e and are provided only for their technical information , data and capacities. Portions of the se manuals detail ing procedure s or precaution s in the operati on, inspect ion, main tenance and repai[...]

Tab le of con tents 1. Sa fe ty in struc t ions ............................................6 1.1. War nings and sym bols ..................................7 1.2. Ex pla na tions and in for ma t i on .............................8 1.3. For your sa fe ty ........................................9 1.4. For the sa fe ty of the units ...................[...]

6. Tech ni cal data ............................................... 31 6.1. Di men si on sheet ...................................... 32 6.2. Spa re parts list ....................................... 33 0 1 6 - 4 M S SSV 05/2R 5[...]

1. Safety in struc tions » These safety in struc tions ap ply to all per sons within the range of ac tion of the equip ment. Please in form all per sons within the range of ac tion of the equip - ment of the di rect and in di rect haz ards con nected with the equip ment. These op er at ing in struc tions are t o be used by all per sons as - signed[...]

1.1. Warn ings and sym bols The fol low ing warn ings and sym bols are used in these op er at ing in struc tions: » This sym bol in di cates dan ger to life! Fa tal or se ri ous in jury is pos si ble if the cor re spond ing in struc t ions, reg u la tions or warn - ings are not observed. L This sym bol in di cates that se ri ous in jury is pos si [...]

1.2. Ex pla na tions and in for ma tion Var i ous terms and des ig na tions are used fre quently in these op er at ing in struc - tions to en sure clar ity. There fore please not e that the term s used in the text stand for the cor re spond ing ex pla na tions listed below. · Equip ment ”Equip ment” can mean an in di vid ual unit, a ma chine o[...]

1.3. For your safety · The op er a tors of this unit mus t be at least 16 years old. · Be fore ini tial op er a tion, read this op er at ing man ual care fully. Ob serve all points. In quire in case of un cer tain ties. This will avoid dan ger to per sons and dam age of mat erial! · Store this op er at ing man ual in such a way that it is al way[...]

· Do not carry through mod i fi ca tions, at tach ments or al ter ations of the unit with out the man u fac t urer’s per mis sion. Dan ger of accidents! · By means of this op er at ing man ual, pre pare pre cise in struc tions for use of this unit. Faulty op er a tion may lead to ac ci dents! · Des ig nate a unit leader re spon si ble for the [...]

· At tach ments which are not de liv ered by Ster ling must be con structed ac cord ing to the safety stan dard EN 294. Dan ger of ac ci dents! · Check all lines, hoses and cou pling pieces in reg u lar in ter vals for leak ages and dam age. Any er rors must be elim i nated im me di ately. Dan ger of accidents! · Be fore be gin ning main te nanc[...]

1.4. For the safety of the units · The unit may only be used for con vey ing cy lin dri cal plas tic gran ules and regrind on in jec tion mould ing ma chines. · Never change set tings un less you are able to pre cisely fore see the con se - quences. · Use only orig i nal Ster ling spare parts. · Ob serve the main te nance in ter vals. · Keep a[...]

2. In stal la tion in struc tions » These in stal la tion in struc t ions are in tended for per sons with skills in elec tri cal and me chan i cal ar eas due to their train ing, ex - pe ri ence and re ceived in struc t ions. Per son nel us ing these in stal la tion in struc tions must be in - structed in the reg u la tions for the pre ven tion of [...]

2.1. Gen eral in for m a tion Un pack all parts of the sin gle con veyor unit and m ake sure that ev ery thing is avail able: · con veyor hop per with level probe (1) · con trol and main te nance unit (2) · 2 x in jec tor tube (3) · 2 x sup ply hose (4) with 4 hos e clamps · com pressed-air hose · op er at ing in struc t ions 0 1 6 - 4 M S SS[...]

2.2. In stall ing the con veyor hop per The sin gle con veyor unit is not sen si tive to shock s and can be in stalled di rectly on the pro cess ing ma chine. Make sure that all con nec tions are tight so that the con vey ing per for mance is not im paired. The con veyor hop per is equipped with a uni ver sal flange. De pend ing on the po si tion, [...]

2.3. In stall ing the con trol and main te nance unit In stall the con trol and main te nance unit at a freely ac ces si ble site. Ob serve the length of the con nec tion ca ble. Ob serve the lengt h of the sup plied hoses to the in jec tor t ubes. F Dur ing in stal la tion, ob serve the lengt h of the sup ply lines. 0 1 6 - 4 M S SSV 05/2R In stal[...]

2.4. Con nect ing the com pressed-air sup ply Check com pressed-air pip ing for cor rect in stal la - tion and as sem bly. Check fit tings, length and qual ity of t he hose con - nec tions for agree ment with r e quire ments. Check all com pressed-air lines for leak ages. You need a com pressed-air sup ply with 5 - 6 bar (72.52-87.02 PSI) sys tem o[...]

2.5. Elec tri cal con nec tion » Ob serve the reg u la tions of the lo cal elec tric ity board. The op er at ing volt age is 230 V, AC, PE, 50/60 Hz. Spe cial volt ages avail able on re quest. The con nected load is approx. 15 W. The con nec tion takes place by means of a mains con nec tor. A sep a rate pro tec tion of the s ocket is not nec es sa[...]

3. Func tional de scrip t ion » This func tional de scrip tion is in tended for the op er at ing per son - nel of the equip ment. Gen eral knowl edge of op er at ing con veyor units is pre req ui site. En sure in each case t hat the op er at ing per son nel are sufficiently informed. F The sin gle con veyor unit SSV 05/2R is de signed for con vey [...]

3.1. Method of func tion ing The sin gle con veyor unit wor ks ac cord ing to the venturi prin ci ple. An ex ter nal com - pressed-air sup ply is needed. A venturi me ter (A) is in te grated in the in - jec tor tube. The ventur i me ter as pi rates the ma te rial in the lower part of the tube (C) and then con veys the m a te rial into the con - vey[...]

4. Set-up » This chap ter is in tended for the op er at ing per son nel of the equip ment. Gen eral knowl edge of op er at ing con veyor units is pre req ui site. The func tional de scrip tion must have been read and un der - stood. En sure in each case t hat the op er at ing per son nel are sufficiently informed. 0 1 6 - 4 M S SSV 05/2R Set-up 21[...]

4.1. Prep a ra tions Check whether the in jec tor t ubes are in serted in the ma te rial to be con veyed. Switch on the com pressed-air sup ply. Switch on the con veyor unit at the con trol and main te nance unit. The con veyor unit should now con vey un til the con veyor hop per is filled up to t he level probe. 4.2. Set ting the mix ing ra tio of[...]

4.3. Ba sic set ting of the fi ll ing level in the con veyor hop per The fill ing level in the con veyor hop per is mainly de ter mined by the level probe. Filling level too low By means of a screw driver, turn the ad just - ment screw of the level probe (A) ¼ ro ta t ion coun ter clock wise. Ob serve the f ill ing level dur ing the next con - vey[...]

4.3.1. Fine ad just ment of t he fill ing level in the con veyor hop per & Be fore the fine ad just ment, carry through a ba sic ad just - ment. Dur ing op er a tion, care fully turn the ad just ment screw (A) of t he level probe by means of a screw driver un til the de sired fill - ing level is reached. & Clock wise ro ta tion makes the fi[...]

5. Main te nance » This chap ter is in tended for per sons with skills in elec tri cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in struc tions. Per son nel us ing the in struc tions in this chap ter m ust be in - structed of the reg u la tions for the pre ven tion of ac ci dents, the op er at ing con di tions an[...]

L Dis con nect the equip ment f rom mains sup ply be fore start ing main te nance pro ce dures to en sure that it can not be switched on un in ten tion ally. Depressurize all com pressed air pip ing of the equip ment be - fore start ing maintenance work. F Please ob serve the main te nance in ter vals. Be fore start ing main te nance work, clean t [...]

5.1. Main te nance in ter val s daily: Check the set ting of the pr es sure re ducer. Empty the wa ter sep a ra tor. Check the dan ger signs on the unit for leg i bil ity and com plete ness. monthly: Clean the fil ter and sieve (de pend ing on ac cu mu la tion of dust!). Blow out the fil ter from t he in side out by means of com pressed air. Check [...]

5.2. Clean ing/re plac ing the fil ter car tridge » Switch off the unit. Dis con nect the mains plug. Disassembly Re move the fil ter car tridge (A) . Blow out the fil ter car tridge (A) from the in side out by means of com pressed air or re place the fil ter. Open the tog gle-type fas tener ( B) and fold the hop per lid up wards. Check the sieve [...]

Assembly As sem ble the sieve and the seal ing ring. Check the sieve for proper fit. Clean the hop per loader by means of a vac uum cleaner. Close the hop per lid. Close the tog gle-type fas tener. As sem ble the fil ter car tridge. & Or der num ber fil ter car tridge: ID 98171 Sieve: ID 29252 Seal ing ring: ID 28628 5.3. Ad just ing the level [...]

5.4. Trou ble-shoot ing Prob lem Rem edy The unit is not con vey ing and is not ac tive a, b, g, h The unit is not con vey ing; the com pressed-air valve is switched when the de vice is switched on c, f The unit is not con vey ing, the com pressed air is flow ing au di bly c, d, e, f, i, j, k The unit is over filled g, l, m The unit is not filled p[...]

6. Tech ni cal data Max. per mis si ble shot weight of the in jec tion mould ing ma chine: ............... 100 kg/h (with 0.6 kg/l) (220.56 lbs/hr) (1.32 lbs./ l) Weight: .............................................. approx. 3 kg (6.61 lbs.) Op er at ing volt age: ........................... 230 V, AC, PE, 50/60 Hz Spe cial volt age on re quest Co[...]

6.1. Di men sion sheet 0 1 6 - 4 M S SSV 05/2R Tech ni cal data 32 Di men sions and data are not bin ding. All di men sions are in mm . (in.) All data are sub ject to chan ge.[...]

6.2. Spare parts list 0 1 6 - 4 M S SSV 05/2R Tech ni cal data 33 3 5 1 0 4 6 2 1[...]

Pos. ID-No. Des ig na tion 1 85480 level probe 2 98171 fil ter car tridge 29252 sieve 28628 seal ing ring 3 84426 con veyor hose 97784 hose clamp 4 31683 in jec tor tube 5 31177 main te nance and con trol unit 6 88351 com pressed-air hose 0 1 6 - 4 M S SSV 05/2R Tech ni cal data 34[...]