Stovax Coal Effect Stove Range manual

M a r l b o r o u g h & S t o c k t o n C o a l E f f e c t S t o v e R a n g e C on v en t io n al F l ue With upgradeable control valve I ns t r uc t io n s f or U se , I ns t a ll a ti o n a nd S er v i ci n g Fo r use i n G B, IE (G re at Br it ain a nd Ei re ) PR0611 Issue 5 (February 2007) IMPORTANT Do not attempt to burn rubbish in this [...]

2 CONTENTS COVERING THE FOLLOWING MODELS MARLBOROUGH - 8560 - P8560 - 8564 - P8564 - 8568 - P8568 STOCKTON - 8573 - P8573 - 8574 - P8574 PAGE APPLIANCE COMMISSIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 10 Technical Specifications 10 Site Requirements 11 Installation 12 Commissioning 17 SERVICING INSTRUCTIONS 18 Servicing Requi[...]

3 APPLIANCE COMMISSIONING CHECKLIST Dealer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

1.12 In all correspondence, please quote the appliance type and serial number which can be found on the databadge at the rear of the stove. 1.13 This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your local Gazco dealer. Please consult with your local Gazco dealer i[...]

5 3.1 To turn the stove off, locate the control valve, turn the left- hand control knob until it points to off ( ). The main burner goes out leaving the pilot burning. 3.2 To turn the pilot off, locate the control valve, turn the right- hand control knob until it points to off ( ), the pilot goes out. 4.1 Your stove is fitted with a control valve t[...]

6 USER INSTRUCTIONS 6.1 Place the flame baffle onto the burner and push up against the rear tray lip, see diagram 4. 6.2 Locate the rear panel against the spacer brackets and slide down so that it locates on the ledge of the flame baffle, see diagram 5. 6.3 Locate the front coal between the heat shield and flame baffle so that its ends sit flat aga[...]

6.7 Ensure that the fibreglass seal on the back of the door is intact, locate the door on the four studs and slide back to the firebox. Secure in place using the four dome nuts and the tool supplied, do not over tighten the nuts, see diagram 10. Keep the tool with these instructions for future use. NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED O[...]

8 USER INSTRUCTIONS 6.13 Ensure that the fibreglass seal on the back of the door is intact, locate the door on the four studs and slide back to the firebox. Secure in place using the four dome nuts and the tool supplied, do not over tighten the nuts, see diagram 16. Keep the tool with these instructions for future use. NEVER OPERATE THE STOVE WHEN [...]

9 6.19 Ensure that the fibreglass seal on the back of the door is intact. Locate the door on the four studs and slide back to the firebox. Secure in place using the four dome nuts and the tool supplied, do not over tighten the nuts, see diagram 22. Keep the tool with these instructions for future use. NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVE[...]

10 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Packing Checklist Qty Description 1 Stove 1 Flue Blanking plate 1 Flue In fill plate 1 Coal set* 1 Flame Baffle* 1 Front Coal* 1 Fixing kit containing 1 Instruction Manual 2 Wood screws 2 Rawlplugs 1 Box spanner *Packed in appliance B C D A B C D E F A B C D E F ins mm ins mm ins mm ins mm ins mm[...]

11 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1.1 The chimney or flue system must comply with the rules in force, and must be a minimum of 127mm in diameter. (5"). 1.2 The minimum height of the flue or chimney must be 3 metres (10ft). Any horizontal flue run from the rear outlet should not exceed 100mm from the back of the appliance. 1.3 The [...]

off the gas supply, this indicates there is insufficient flue pull. If this occurs a minimum of 10 minutes should be allowed before trying to relight. Continued operation of this safety device means there may be a serious problem with the flue system and a qualified gas engineer must inspect. DO NOT USE THE STOVE UNTIL AN ENGINEER SAYS IT IS SAFE T[...]

13 There is a cutout in the RH rear leg to enable a direct straight connection to be made to the rear of the stove. See diagram 3. A gas soundness check must be completed up to the gas inlet connection. 4.5 Check the pull of the flue system by applying a lighted smoke pellet to the flue system opening. If there is a definite flow into the chimney, [...]

14 6.2 Locate the rear panel against the spacer brackets and slide down so that it locates on the ledge of the flame baffle, see diagram 6. 6.3 Locate the front coal between the heat shield and flame baffle so that its ends sit flat against the burner skin, see diagram 7. 6.4 Place five of the loose round coals on the front coal so that they lean a[...]

15 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED OR WHEN THE GLASS IS BROKEN. 6.8 Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge, see diagram 12. 6.9 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin, see diagram 13. 6.10 Place[...]

16 INSTALLATION INSTRUCTIONS INSTALLATION 6.14 Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge, see diagram 18. 6.15 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin, see diagram 19. 6.16 Place three large coals on the front coal [...]

17 INSTALLATION INSTRUCTIONS COMMISSIONING 1.1 Close all openable doors and windows in the room. Ignite the stove and operate on maximum for 10 minutes. Remove the plastic sight plug from the right-hand side of the stove. Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening. Watc[...]

18 IGNITION FUNCTIONAL CHECK 1 PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly, (e.g. soot, etc.) which could short the spark, clean the area. Operate the valve. Is there a spark? Consult Section 2 on page 4 and retry. Check alignment of pilot burner head. Change the ignition lead, see diagram 1, Servicing Requirements. Che[...]

19 PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE Ensure there is no debris around the pilot assembly, e.g. coal, soot etc. which could short the spark, clean the area. Problem is with the pipework or fittings which lead to the fire. Correct and retry. Is thermocouple connection good in back of valve? Replace oxypilot. Will pilot stay alight? Chan[...]

20 2.3 Loosen main injector nut on airbox and disconnect from injector, see diagram 3, A. 2.4 Remove the 2 screws attaching burner to back of unit, see diagrams 4A & 4B. Carefully withdraw burner unit upwards and tilt to remove the burner through door opening. Remove the 2 screws holding the heat shield in place. Replace in reverse order checki[...]

21 3.1 Remove the burner module as described in Servicing Section 2 above. Carefully cut the cable ties holding the thermocouple to the pilot pipe. Remove the HT lead from the electrode, undo the two retaining screws and remove the pilot. See diagram 5. 3.2 When replacing the pilot ensure the thermocouple follows its original route, i.e. along the [...]

22 6.1 Turn the gas supply off at the isolation device. 6.2 Disconnect the 2x8mm and 1x4mm gas pipe fittings at the back of the gas valve and also disconnect the thermocouple, see diagram 9. 6.3 Undo the single screw that secures the left-hand side of the control cover, see diagram 10. 6.4 To release the right-hand side of the control cover, insert[...]

23 8.1 Turn the gas supply off at the isolation device. Locate the main injector on the LH side of the airbox, undo the compression nut and pull the pipe clear of the injector body, see diagram 13A. 8.2 Rotate the injector until it is fully removed, and install the correct replacement injector. Reassemble and turn the gas supply on, check for leaks[...]

24 SERVICING INSTRUCTIONS REPLACING PARTS 12. CONTROL UPGRADE Components Small Medium Large Stove Stove Stove NG LPG NG LPG NG LPG Pilot Unit PI0036 PI0037 PI0036 PI0037 PI0036 PI0037 Injector IN0001 IN0003 IN0045 IN0006 IN0046 IN0044 Aeration Plate ME1094 ME1071 ME1096 ME0834 ME1071 ME10095 Gas Valve GC0088K* GC0088K* GC0088K* Flue Sensor EL0001 E[...]

25 SERVICE RECORDS 1ST SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer's Stamp/CORGI Registration Num[...]

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Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.com A member of the Stovax Group[...]