Stovax GAZCO Linea Balanced Flue Convector Fire manual

L i n e a B al a nc e d F lu e C on v ec t or Fi r e I ns t r uc t io n s f or Us e , I ns t a ll a ti o n a nd Se r vi c i ng Fo r use in GB , IE (G rea t Bri ta in and Ei re ) PR0731 Issue 8 (September 2006) IMPORTANT Do not attempt to burn rubbish in this appliance. This appliance must only be operated with the glass door secured firmly in posit[...]

2 CONTENTS COVERING THE FOLLOWING MODELS 8651 P8651 PAGE APPLIANCE COMMISSIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 8 Technical Specifications 8 Site Requirements 9 Installation 12 Commissioning 14 SERVICING INSTRUCTIONS 15 Servicing Requirements 15 Fault Finding 15 How to replace parts 17 Basic spare parts list 23 Service Re[...]

3 FLUE CHECK PASS FAIL 1. Flue is correct for appliance 2. Flue flow test N/A 3. Spillage test N/A GAS CHECK 1. Gas soundness & let by test 2. Standing pressure test mb 3. Appliance working pressure (on High Setting) mb NB All other gas appliances must be operating on full 4. Gas rate m 3 /h 5. Does ventilation meet appliance requirements N/A 6[...]

4 USER INSTRUCTIONS 1.1 A competent person must carry out installation and servicing. 1.2 In all correspondence, please quote the appliance type and serial number, which can be found on the data badge located on a plate under the control valve. 1.3 Ensure that curtains are not positioned above the appliance and there is at least 300mm between the s[...]

5 2.5 To set the room temperature 2.5.1 Following on from section 2.4, once the room temperature is flashing on the display, it can be set. 2.5.2 Press either the ( ) button (10) or the ( ) button (13) to either increase or decrease the temperature. 2.5.3 Press the SET button (12) once you have set the temperature as desired. If the SET button (12)[...]

4.1 This is a safety feature incorporated on this appliance which automatically switches off the gas supply if the pilot goes out and fails to heat the thermocouple. 5.1 The surface coating on the ceramic panel used in your GAZCO fire will "burn off" during the first few hours of use producing a harmless and temporary odour. This will dis[...]

7 USER INSTRUCTION 10.1 If the Linea is fitted with a Designio front, access to the batteries can be achieved by simply dropping the lower front access cover. 10.2 If the Linea is fitted with a Plano or Vetro front, access to the batteries can be achieved through the access hole in the casing below the unit. See diagram 4. 10.3 Remove the top from [...]

8 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS 8651 P8651 Efficiency Class I Flue Outlet Size 100 Ø / 152mm Ø Gas Inlet Connection Size 8mm Ø Wall Thickness - Minimum = 100mm (4") Maximum = 500mm Linea Replacement Batteries - 3 x 'C' Cells Handset Replacement Batteries - 3 x 'AAA' Cells[...]

9 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS NOTE: This appliance can only be installed in conjunction with the flue supplied. 1.1 The flue must be sited in accordance with BS5440: Part 1 (latest edition). See diagram 1. 1.2 Any terminal which is less than 2 metres above any access (level ground, balcony or above a flat roof to which people have a[...]

10 TIMBER FRAMED BUILDINGS 1.5 It will be necessary to provide additional clearance when the flue passes through a wall containing any combustible materials so as to prevent a fire hazard. 1.6 The hole through which the flue will pass, must have a steel sleeve which is positioned so that an air gap of at least 25mm is maintained between the outer s[...]

11 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 4.4 All combustible materials must be removed from behind the appliance. See diagram 6. 4.5 The Linea may be mounted at any height, however, there must be a minimum clearance of 150mm (6") between the bottom edge of the appliance and the floor. To achieve this, the minimum flue height for each fro[...]

12 IMPORTANT: BEFORE THE APPLIANCE CAN BE OPERATED THE REMOTE HANDSET MUST BE TUNED TO THE CONTROL BOX SITUATED UNDER THE APPLIANCE. IF THIS PROCEDURE IS OMITTED THE APPLIANCE CAN ONLY BE LIT USING THE TOUCH PAD. SEE SECTION 3. ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE. REFER TO D[...]

2.7 The flue can now be cut to size. Measure the thickness of the wall, then deduct 12mm. This is the length required when measuring from the line on the flue label. See diagram 3. 2.8 Attach the flue to the appliance and seal using the aluminium tape. See diagram 4. 2.9 Place the sealing ring over the flue and position it up against the rear of th[...]

3.1.3 The remote handset must now be programmed. Push the ON / OFF button (11), the ON or OFF display will start flashing. Then press the ON / OFF button (11), and the ( ) (10) and ( ) (13) buttons at the same time. Immediately after press the SET button (12) once. See diagram 11. 3.1.4 The clock (7) will appear on the display. After a few seconds [...]

15 IGNITION FUNCTIONAL CHECK 1 PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly, (e.g. soot, etc.) which could short the spark, clean the area. Operate the valve. Is there a spark? Consult User Instructions and retry. Check alignment of pilot burner head, change the ignition lead. Change the electrode See Replacing Parts, se[...]

16 PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE Ensure there is no debris around the pilot assembly, (e.g. soot etc.) Check for fluff in the pilot aeration hole. See the diagram in Replacing Parts section. Problem is with the pipework or fittings which lead to the fire. Correct and retry. Is thermocouple in its correct position in pilot bracket?[...]

17 2.4 Raise the burner from the slot in the bracket, pull the burner forward and slide to the left to clear the injector. Take care not to lose the spring. 2.5 Replace in reverse order ensuring the spring is located over the stud on the burner and the tab on the bracket. The main frame, glass frame and main burner need only be removed if the pilot[...]

18 4.7 Reassemble in reverse order and replace the pilot gasket with a new one. 4.8 Check for gas leaks. 5.1 To gain access to the pilot pipe, it is easier if the thermocouple is removed first. To do this follow section 7. 5.2 Undo the pilot pipe from the top of the gas valve and from under side of the pilot burner. See diagram 5 arrow B. 5.3 Remov[...]

19 7.2 Disconnect the thermocouple from the gas valve. See diagram 8 arrow C. 7.3 Undo the thermocouple nut in the back of the pilot burner by half a turn. This will release the thermocouple. 7.4 Disconnect the two leads noting the orientation. The lead with the red tape on is connected to the thermocouple spade nearest the gas valve. See diagram 9[...]

10.3 Remove the main burner as described in section 2. 10.4 Remove the locknut from the injector. See diagram 15. 10.5 Remove the feed pipe from the gas valve. See diagram 16 arrow C. 10.6 Remove the feed pipe with the injector attached from the appliance. Note the orientation of the injector on the pipe. 10.7 Reassemble in reverse order and check [...]

21 SERVICING INSTRUCTIONS REPLACING PARTS 11.1 Remove the lower cover. See diagram 6. 11.2 Locate the control box and remove all of the wires connected to the box. NOTE THEIR POSITIONS. 11.3 Remove the two screws from the box. See diagram 17, arrow A. 11.4 Replace in reverse order. 12.1 Turn off the gas supply at the isolation device. 12.2 Remove t[...]

22 SERVICING INSTRUCTIONS REPLACING PARTS In order to change between gas types it will be necessary to change the following items. Main Injector Main Burner Pilot Injector Control Valve Control Box Thermocouple ( NG to LPG only). LPG to NG no change). Data Badge NOTE: THIS ONLY NEEDS TO BE DONE IF ACCESS IS TO THE CONTROLS IS RESTRICTED. 14.1 Remov[...]

23 SERVICING INSTRUCTIONS REPLACING PARTS 15. SHORT SPARES LIST Component NG LPG PROPANE BUTANE BURNER UNIT GC0104 GC0105 GC0106 MAIN INJECTOR IN0053 IN0052 PILOT INJECTOR PI0069 PI0070 THERMOCOUPLE PI0071 PI0072 CONTROL BOX EL0276 EL0277 GAS VALVE* GC0107 MAG UNIT GC0109 IGN LEAD EL0267 SPARK ELECTRODE PI0073 CERAMIC REAR PANEL CE0474 T/C LEADS EL[...]

24 SERVICE RECORDS 1ST SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer's Stamp/CORGI Registration Num[...]

Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.com A member of the Stovax Group[...]