Stovax PR0696 manual

Logic Hotbox & Convector Fire With upgradable control valve I n s t r u c t i o n s f o r U s e , In s t a l l a t i o n a n d Servicing For use in GB, IE (Great Britain and Eire) PR0696 Issue 3 (January 2008) IMPORTANT The chimney must be swept before installation. Do not attempt to burn rubbish on this fire. This fire has a naked flame. A sui[...]

2 CONTENTS PAGE APPLIANCE COMMISSIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 8 Technical Specifications 8 Site Requirements 10 Installation 12 Commissioning 17 SERVICING INSTRUCTIONS 18 Servicing Requirements 18 Fault Finding 19 How to replace parts 21 Basic spare parts list 23 Service Records 24 Covering the following models H[...]

3 FLUE CHECK PASS FAIL 1. Flue is correct for appliance 2. Flue flow test 3. Spillage test GAS CHECK 1. Gas soundness & let by test 2. Standing pressure test mb 3. Appliance working pressure (on High Setting) mb NB All other gas appliances must be operating on full 4. Gas rate m 3 /h 5. Does ventilation meet appliance requirements 6. Have contr[...]

USER INSTRUCTIONS 4 1. GENERAL 1.1 Installation and servicing must only be carried out by a competent person. 1.2 In all correspondence, please quote the appliance type and serial number, which can be found on the data badge adjacent to the control knob. 1.3 Ensure that curtains are not positioned above the fire, and that there is a 300mm minimum c[...]

5 can be fitted by anyone capable of simple DIY jobs and requires no special training. This upgrade can be obtained through your local Gazco stockist. 5.2 STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has been lit. It can turn the main burner on and regulate it from low through to high and back again. It can turn [...]

USER INSTRUCTIONS COAL LAYOUT NOTE: THERE ARE TWO LARGE COALS IN A SEPARATE BAG INSIDE THE MAIN BAG FOR USE WITH A CURVED FRONT (SUCH AS THE HOLYROOD AND RICHMOND) AND NOT FOR A FLAT FRONTED FRAME. A) FRONT ROW COAL LAYOUT USING FLAT FIRE FRONTS 7.6 This first row marks the only difference in coal layout between the flat fronts and curved fronts. P[...]

7 13 AR1171 7.14 Working from the outer edges, place the second row of pebbles against the rear of the first row. Note the orientation of each pebble, as this is important to the performance of the fire. See diagram 14. 14 AR1172 7.15 Place the rear row of pebbles on top of the flame baffle, these must touch the rear panel. See diagram 15. 15 AR117[...]

INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Covering the following models Hotbox Convector 8306PBUC 8308PBUC P80306PBUC P8308PBUC 8306MCUC 8308MCUC P8306MCUC P8308MCUC 8 GAS CATEGORY I 2H I 3+ Natural Butane Propane Gas Type G20 G30 G31 Working Pressure 20mb 29mb 37mb Gross Input kW High 6.7 6.7 6.7 Low 3.0 3.0 3.0 Gas Rate m 3 /hr High 0.64 [...]

INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION OVERALL EXTERNAL DIMENSIONS SIDE VIEW MINIMUM DEBRIS COLLECTION SPACE REQUIREMENTS- (EXISTING MASONRY CHIMNEYS ONLY) OVERALL EXTERNAL DIMENSIONS PLAN VIEW 9 1 AR1179 Convector Hotbox 190 125 372 550 550 372 190 125 2 AR1178 50 50 125 125 Convector Hotbox 3 AR1206 404 186 483[...]

10 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1. FLUE AND CHIMNEY REQUIREMENTS 1.1 The chimney or flue system must comply with the rules in force, and must be a minimum of 125mm (5”) in diameter. Pre cast flues must conform to BS1289: 1986. The cross sectional area of the flue must be 16500 mm 2 with a minimum dimension of 90mm. *When fitting th[...]

11 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 2 AR0184 A B D C E 50mm (2") Flue Type Dimension Brick Built Class 1 Pre Fab Metal Box Pre Cast from 1986 A 410 407 305 B 560 560 560 C 250 200 215 D 300 300 300 E 150 150 150 2.4 Ensure that no naked flame or incandescent part of the fire bed projects beyond the vertical plane of the fireplace op[...]

12 INSTALLATION INSTRUCTIONS INSTALLATION 4.1 Before installation, ensure that the local distribution conditions (identification of the type of gas and pressure) and the adjustment of the appliance are compatible. See table above. 4.2 Ensure that the gas supply is capable of delivering the required amount of gas, and is in accordance with the rules[...]

13 3 AR1154 5.4 Gas pipe entry must come through the right hand side of the box. The rubber seal must be cut using a sharp knife to allow the isolating elbow to pass through it. Ensure the rubber is not damaged when doing this. A means of isolation is provided with the appliance. This must be fitted to the supply pipe prior to installing the firebo[...]

14 B) SCREW FIXING METHOD 6.8 Alternatively, this appliance can be secured back to the fire place opening using the screws and rawl plugs provided. Place the firebox centrally in the opening and mark the positions of the 4 fixing holes. Drill the holes and insert the 4 rawl plugs. See diagram 7. 7 AR1158 6.9 Offer the firebox into the opening and e[...]

15 INSTALLATION INSTRUCTIONS INSTALLATION 7.3 Place the rear panel against the rear of the box and slide the side panels on either side of the flame baffle. Ensure they locate in the brackets at the top of the firebox. DO NOT SLIDE THEM ALL THE WAY BACK. See diagram 11. 11 AR1161 7.4 Locate the top panel on top of the rear and side panels. Finally [...]

16 INSTALLATION INSTRUCTIONS INSTALLATION two small coals. These coals should touch the rear panel. See diagram 17. 17 AR1168 7.10 Finally place five large coals between the second and rear row of coals. See diagram 18. 18 AR1169 7.11 It is essential that gaps are left between the coals to maximise the performance of the appliance. PEBBLE LAYOUT - [...]

17 INSTALLATION INSTRUCTIONS INSTALLATION / COMMISSIONING 11. LIGHTING THE FIRE 11.1 Locate the control valve on the appliance. There are two control knobs on the valve, the right hand knob controls the pilot ignition and the left hand knob controls the main bu rn er . 11.2 If your appliance has already been upgraded to battery remote control, plea[...]

SERVICING INSTRUCTIONS SERVICING 18 This appliance must be serviced at least once a year by a competent person. All tests must be serviced by best practice as described by the current CORGI recommendations. 1.1 Before any tests are undertaken on the appliance, conduct a gas soundness test for the property to ensure that there are no gas leaks prior[...]

19 IGNITION FUNCTIONAL CHECK 1 PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly, e.g. coal, soot, etc which could short the spark, clean the area. Check for fluff in the pilot aeration hole. See diagram 7. There is a blockage in the system, check the inlet test point, the mag seating, valve and pilot filter Operate the valve[...]

SERVICING INSTRUCTIONS FAULT FINDING CHARTS 20 FLAME FAILURE FUNCTIONAL CHECK PILOT WILL NOT STAY LIT OR FIRE GOES OUT If the appliance goes out in use continually, this may mean that the oxygen depletion sensor has been activated. The appliance should not be used until the cause has been found and rectified. Ensure there is no debris around the pi[...]

SERVICING INSTRUCTIONS REPLACING PARTS 21 1. GENERAL In order to service any of the following parts on the appliance, it will be necessary to remove the burner unit from the firebox. To remove the burner unit proceed as follows. 1.1 Turn off the gas supply at the isolation device located under the appliance. 1.2 Disconnect the gas supply pipe leavi[...]

8 AR0097 4.0mm 15.0mm 4.6 After reassembly, check for gas soundness and carry out a flame failure functional check details in the flow chart, especially the mag drop out time. 5. GAS VALVE 5.1 Remove the fire, refer to section 1. 5.2 Disconnect the 2x8mm and 1x4mm gas pipe fittings at the back of the gas valve and also disconnect the thermocouple, [...]

5.5 Replace in reverse order. 5.6 Check all joints for gas leaks, check operation of the thermocouple and ignition lead. 6. MAG UNIT 6.1 Remove the fire, refer to section 1. 6.2 Under the thermocouple nut. See diagram 11 arrow B. 6.3 Undo the mag unit retaining nut at the back of the control valve behind the thermocouple nut. 11 AR1177 B 6.4 After [...]

SERVICE RECORDS 1ST SERVICE 2ND SERVICE Date of Service: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Service: ................................. Next Service due: ............................... N e x t S e r v i c e d u e : ............................... Signed: ....................................... S i g n e d : ....[...]

Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 261999 Fax: (01392) 444148 E-Mail: info@gazco.com[...]