Taylor 048887-M manual

Model H 63 Sh ake F reezer Original Ope ra ting Instruc tions 048887 - - M 5/09/ 02 (Or igi nal Publi cat ion) (Updat ed 1 1/14/ 1 1)[...]

Com plete this page for qui ck r efer ence w hen ser vice i s r equir ed: T aylor Dis tributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor ma tion found on the data label : Model Number: Seri al Number: Electric al Specs: V ol tage Cycle Phase Maximum Fuse S ize: A Minimum Wi re Ampaci ty: A E May , 2002 T aylor All right s res e[...]

Mode l H63 T a ble of Conte nts T able of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 2 ....................................................[...]

T able of Conte nts Mode l H63 T able of Contents - - P age 2 Manual Brush Cleaning 26 ................................................ Draining P roduct From The Fr eezing Cyli nder 26 ............................ Rinsing 27 .............................................................. Hopper Cleani ng 27 .........................................[...]

1 Mode l H6 3 T o the I nstaller 090130 Section 1 To the Installer The f ollowing are general ins tallat ion ins tr uctions . F or complet e inst allation det ails, pleas e see t he c heck out card. Installer Safety In all ar eas of t he world, equipment should be installed in accor dance with exist ing local codes. Please cont act your local aut h[...]

2 Mode l H6 3 T o the I nstaller 090130 Air Cooled Units DO NOT obst ruc t air int ake and disc harge openings: Air cooled unit s r equire a minimum of 6” (152 m m) of clearanc e ar ound all sides of t he freez er and 7 - - 1/ 2” (191 mm ) on the bott om t o allow for adequate air flow acros s the c ondenser . F ailure to allow adequate clearan[...]

3 Mode l H6 3 T o the I nstaller 090130 Beater Rotation Beater rotat ion must be clockwise as viewed looking into t he f reezing cy linder . Note : The following proc edur es mus t be perf ormed by an aut ho riz ed T ayl or servi ce tech ni cian . T o correct rot ation on a thr ee- - phase unit, inter change any two incoming power supply lines at f[...]

4 Mode l H6 3 T o the O perator 090130 Section 2 To the Operator The M odel H63 shake f reezer has been carefully engineered and manuf act ured t o give you dependable operat ion. T his unit, when properly operat ed and cared f or , will produce a c onsist ent, quality product . Like all mechanical pr oduct s, it will requir e cleaning and maintena[...]

5 Mode l H6 3 Safety 11111 4 Se cti on 3 Sa fety We at T aylor Com pany are concer ned about t he safet y of the operator when he or she comes in contact wit h the f reezer and its part s. T aylor has gone t o extreme effort s t o design and manuf actur e built - - in saf ety feat ures t o prot ect bot h you and t he serv ice technician. As an exam[...]

6 Mode l H6 3 Safety 090130 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT oper ate t he freez er unless all serv ice panels and access doors ar e restrain ed with scre ws. S DO NOT r emove any int ernal oper ating part s (examples : fr eezer door , beater, scr aper blades, et c.) unles s all control switc hes are in t he [...]

7 Mode l H63 Oper at or Pa rts Ide ntifica tion 11111 4 Section 4 Operator Parts Identif ication H63 ITE M DESCRIPTI ON P ART NO. 1 COVER A.- - HOPPER INS. 053809 2 AGIT A TOR A. *HT*20 QT X44797 3 PA N E L A . - - S I D E L E F T X48285 4 STUD- - NOSE CONE 01 1390 5 P AN - - DRI P 19 - - 1/2 LONG 035034 6 SHIELD- - SPLASH - - WIRE 046177 7 TRA Y -[...]

8 Mode l H6 3 Op erato r Parts I den ti fi catio n H63 Door and Beater Assemblies ITE M DESCRIPTI ON P ART NO. 1 SEAL - - DRIVE SHAFT 032560 2 SHAFT - - BEA TER 035527 3 BEA TER A. - - 7QT- - 1 PIN X46233 4 BEARING- - FRONT 0131 16 5 GASKET - - DOOR 5.177I D 016672 6 BEARING- - GUIDE 014496 7 TORQUE A. X17381 8 ARM- - T ORQUE 014500 ITE M DESCRIPTI[...]

9 Mode l H63 Oper at or Pa rts Ide ntifica tion Accessor ies 1 8 4 5 6 7 L U B E R H P 048260 048260 2 3 ITE M DESCRIPTI ON P ART NO. 1 BRUSH-MI X PUMP BODY - 3” X 7” WHITE 023316 2 BRUSH-END- DOOR-SPOUT 039719 3 KIT A. -TUNE UP X48404 4 BRUSH-DOUBLE ENDED 013072 ITE M DESCRIPTI ON P ART NO. 5 BRUSH-REAR BRG 1I N.D X 2I N 013071 6 BRUSH-DRAW VA[...]

10 Mode l H63 Im porta nt: T o the Opera tor Section 5 Important: To the Operator H63 Item Descripti on 1 Power S witch ( T oggle) 2 Liquid Cryst al Display 3 LCD Indicat or - - MIX LO W (PCB A . - - LED) 4 LC D In di ca tor - - MIX OUT (PCB A .- - L ED ) 5 Consist ency Cont rol (S witch - - T or que) 6 Light - - Indic ator - - Product Ready Sym bo[...]

11 Mode l H63 Impor ta nt: T o the Ope ra tor Liquid Cr ystal Display The Liquid Cry st al Display (LCD) is locat ed on the fr ont contr ol panel. T he LCD is used t o show the current mode of operation, and whether or not there is suf ficient mi x. LED Indi cator - - MIX LO W The “ MIX LO W” indicat or f lashes t o indicat e that t here is a l[...]

12 Mode l H63 Im porta nt: T o the Opera tor Once t he system has initiali zed the SAFET Y TI MEO UT screen is displayed and the alarm is t urned on. SAFETY TIMEOUT ANY KEY ABORTS This sc reen will be displayed, with the alarm on, for 60 seconds or unt il any key is press ed. Aft er t he saf ety t imeout has been complet ed, and the power swit ch i[...]

13 Mode l H63 Impor ta nt: T o the Ope ra tor The f inal phase of t he heat t reat ment cycle is the cooling phase. Now t he freez er mus t cool the mix below 41 _ F( 5 _ C). I f the pr oduct f ails t o cool in two hours, t he freezer will lock out . This ex ample illustr ates t hat the tem perat ure is being lowered, but has not yet reac hed the s[...]

14 Mode l H63 Im porta nt: T o the Opera tor Following are t he var iable messages whic h will appear on line 3: 1. POW ER S WI TCH O FF : P ower swit ch was in the O FF posit ion. 2. MIX OUT PRESENT : There was a mix ou t conditi on present . 3. AUTO OR ST ANDB Y OFF : T he unit was not in the AUTO or ST ANDBY mode. 4. NO HEA T CYCLE TRI ED: A hea[...]

15 Mode l H63 Impor ta nt: T o the Ope ra tor 060807 Clearing Fault T ones T o clear the t one for any f ault s which have been corr ected, press t he < - - - - arr ow key . T o see if there is more t han one fault , pr ess t he MENU/ SEL k ey . W hen the last fault is display ed, the cont rol will retur n t o t he OPE RA TOR MENU. T o ret urn t[...]

16 Mode l H63 Im porta nt: T o the Opera tor Pres sing the < - - - - arrow k ey or t he - - - - > arrow k ey will move t he curs or left or right respec tively . Pr essing the ME NU/S EL key while under “ENA BLE” will accept the selec tion and will automat ically increase t he clock one hour at 2:00 a. m. on the firs t S unday in every Ap[...]

17 Mode l H63 Impor ta nt: T o the Ope ra tor Scr een “G” is HEA T CY CLE DA T A. The inf ormat ion from t he previous heat tr eatment cycl es can be obtained t hrough t his scr een. T he most recent heat treat ment cycl e data will be shown f irst; press the plus key to scroll through t he rem aining heat cycle displays. If a heat tr eatment c[...]

18 Model H 63 Op erati ng P roced ures Section 6 Operating Procedures The M odel H63 has a one 7 quart (6.6 lit er) freezing cylinder. This autom atic f reezer off ers one flavor. We begin our inst ruct ions at the point where we ent er the st ore in t he morning and f ind the parts disassem bled and laid out t o air dry fr om t he previous night?[...]

19 Model H 63 Op erati ng Pro ced ures Step 2 Inst all the beat er assembly . Firs t check s craper blades for any nic ks or signs of wear. If any nick s are present, replace bot h blades. If blades are in good c ondition, install t he sc raper blade clips on the scr aper blades. P lace the rear sc raper blade over t he rear holding pin on t he bea[...]

20 Model H 63 Op erati ng P roced ures Step 4 Inst all t he draw valve. Slide the two o - - rings onto t he draw valv e and lubricat e. Figur e 8 Lubricat e the ins ide of t he door spout , t op and bot tom, and insert t he draw v alve into t he f reezer door f rom the top. It will be nec essary to r otat e the dr aw valv e to the right when assem [...]

21 Model H 63 Op erati ng Pro ced ures Step 6 Inst all the rear drip pan. Slide the drip pan into the hole in the f ront panel. Figur e 12 Step 7 Ins tall t he torque ar m. Position t he torque arm by slipping it up t hrough t he slot in t he operating arm, and then down int o the hole in the t orque rotor s haft . Check the t orque arm by m oving [...]

22 Model H 63 Op erati ng P roced ures 090130 Sani tizing Step 1 Prepar e a pail of an approv ed 100 PPM sanitiz ing solu- tion (exam ples: 2 - - 1/2 gal. [9. 5 liters] of Kay - - 5 R or 2 gal. [7.6 liters ] of St era - - Sheen R ). USE WAR M W A- TER A ND FO LLOW THE MANUFACTURER’S SPECIFICA TIONS. Step 2 Pour t he sanit izing solut ion over all[...]

23 Model H 63 Op erati ng Pro ced ures Step 9 Stand t he ass embled air t ubes in t he cor ner of the m ix hopper and place t he agitat or on t he agitat or housing. Figur e 20 Note: If the a gita tor sto ps tur ni ng du rin g no rmal operat ion, rem ove the agit at or fr om t he agit ator housing and br ush clean thes e parts wit h sanit izing sol[...]

24 Model H 63 Op erati ng P roced ures Step 3 Press the AUTO key . When the uni t cycles off, the product will be ready t o serve. Figur e 24 Step 4 Fill t he hopper wit h fres h m ix and plac e the mix hopper cover in posit ion. Note: Us e only FRESH mix when pr iming the f reezer. Daily Closing Procedures THI S PRO CEDURE MUST BE PERF ORM ED ONCE[...]

25 Model H 63 Op erati ng Pro ced ures 090130 Step 5 Inst all t he air tube as sembly . Lift and t urn t he inner air tube of t he assem bled air tubes s o the pin res ts on top of t he outer air t ube. T his will clos e t he hole in t he assem bled air t ubes, pr event ing m ix in t he hopper fr om enter ing the f reezing c ylinder during t he hea[...]

26 Model H 63 Op erati ng P roced ures Rinse a single s ervice t owel in sanitizing solut ion and wipe down the f reezer door and area around the bott om of t he freezer door. Replace the f ront drip t ray and splash s hield. MAKE SURE YOUR HANDS ARE SANIT IZ ED BEFORE PERFORMING THIS NEXT ST EP! Step 3 Lift hopper cov er and t urn the inner air tu[...]

27 Model H 63 Op erati ng Pro ced ures 090130 Rinsing Step 1 Pour t wo gallons (7. 6 liter s) of c ool, clean wat er into the mix hopper . Wit h the brushes pr ovided, scr ub the mix hopper, mix level s ensing probes , t he outside of the agit ator housing, and t he mix inlet hole. Figur e 30 Step 2 Wit h a mix pail beneath t he door s pout, pres s[...]

28 Model H 63 Op erati ng P roced ures Br ush Cleaning Step 1 Prepar e a sink wit h an approved cl eaning solution (examp les: Kay- - 5 R or St era - - Sheen R ). USE W ARM W A T ER AND F O LLOW THE MANUFACTURER’S SPECIFICA TIONS. IMP ORT ANT : Follow label dir ect ions, as too STRO NG of a s olution can caus e parts dam age, while too M ILD of a[...]

29 Model H6 3 Impor ta nt: Oper ator Che ck list 051214 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . T he f ollowing c heck point s should be stres sed during the cleaning and saniti zing op[...]

30 Model H6 3 Importa nt: Opera tor Che cklis t 0 8 1111 Winter Stor age If the place of business is to be closed dur ing the wint er mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par tic ularly if t he building is subjec t t o freez ing condit ions. On wat er cooled f reezer s, dis connect the wat er supply [...]

31 Model H 63 T roubles hooting Guide Section 8 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 1. Sof t lock m essage appears on LCD. a. M ore than 24 hour s sinc e the last heat cycl e. a. T he fr eezer m ust go through a heat cycle every 24 hours. T he fr eezer must now be disass embled and brush cleaned or plac ed in a heat cyc[...]

32 Model H 63 T roubles hooting Guide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 2. Hard lock mes sage appears on LCD. a. T here has been a thermistor fail ure (freezi ng cylinder, hopper , or glycol) during t he heat t reatm ent proces s. a. T he fr eezer m ust be disass embled and brush cleaned. 13 b. M ore than 14 day s sinc e last br ush cleani[...]

33 Model H 63 T roubles hooting Guide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 5. The pr oduct is t oo sof t. a. I mproper c onsist ency contr ol adjust ment. a. P roduct , wit h no syr up blended (vanilla) , should be dispensed at 26 _ to 28 _ F . (-3 .3 _ to -2 .2 _ C.). 11 b. T he tor que rotor is binding. b. B efore ins talling t he tor que a[...]

34 Model H 63 T roubles hooting Guide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 9. The f reez ing cylinder walls are sc ored. a. T he beater assem bly is bent. a. Call a s ervice t echnici an to r epair or replac e beater and to c orrect c ause of insuffic ient mix in fr eezing cylinder. -- -- -- b. T he fr ont bearing is miss ing or worn. b. I ns[...]

35 Model H 63 T roubles hooting Guide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 12. No freez er operat ion aft er placing unit i n the AUTO mode. a. Unit unplugged. a. Plug int o wall rec eptacle. -- -- -- b. Cir cuit breaker off or blown fuse. b. Turn circuit br eaker on or replace f use. -- -- -- c. Beat er motor out on reset . c. Clear t he ton[...]

36 Model H 63 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule P ART DESCRI PTI ON EVER Y 3 MONTHS EVER Y 6 MONTHS ANNUALL Y QTY . Drive S haft Seal X 1 Scr aper Blades X 2 Fr eezer Door Gas ket X 1 Fr ont Bearing X 1 Draw V alve O -Rings X 2 T orque Rotor G uide Bearing X 1 T orque Rotor O -Rings X 2 Inner Ai r T ube O -Rings X[...]

Section 10 Parts List 37 + Avail able Separat ely Model H 63 Parts List DESCRI PT IO N P ART NUMBER QTY . WARR. CLASS REMARKS P ART S UPDA TE ACCUMULATOR-COPPER 2” DIA 047062 1 103 ADAPTOR A.- CASTER X18915 4 103 AGITATOR A. *HT* 20 QT HOPPER X44797 1 103 ARM-TORQUE 014500 1 103 BEARING- FRONT 013116 1 000 BEARING- GUIDE 014496 1 000 BEARING- REA[...]

+ Avail able Separat ely 38 Parts List Model H 63 DESCRI PT IO N P ART S UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER CABLE-RI BBON-14C- 14”L SIP/SI PR 040040-015 1 103 J9UC- LCD CABLE-RI BBON-20C- 33”L-DI L/DI LR 040040-027 1 103 J7UC -J9I F CABLE-RI BBON-20C- 35”L-DI L/DI L 040040-026 1 103 J2UC- J12IF CABLE-RI BBON-50C- 20”L-DI L/DI L[...]

39 + Avail able Separat ely Model H 63 Parts List DESCRI PT IO N P ART S UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER +O-R ING- 1-1/16 OD X . 139W 013029 2 000 DRAW VALVE +VALVE A.- DRAW *H63* X48373 1 103 DRYER-FI LTER-HP62- 3/8 X 1/ 4S 048901 1 000 FASTENER-CLI P 1/4- 20 U TYPE 045865 6 000 PANELS FILTER- CORCOM 6EH1 040140-001 1 103 FILTER- I[...]

+ Avail able Separat ely 40 Parts List Model H 63 DESCRI PT IO N P ART S UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER +SCREW-ADJUSTMENT 014498 1 103 KNOB-DRAW VALVE 013635 1 103 +NUT-LOCK KNOB 013649 1 103 LABEL-CAUTI ON-AGI TATOR 045191 1 000 HOPPER COVER LABEL-DOOR - WARN 032749 1 000 MOVING PARTS LABEL-ELEC. WARNI NG SINGLE 032717 1 000 LABEL[...]

41 + Avail able Separat ely Model H 63 Parts List 051 103 DESCRI PT IO N P ART S UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER PANEL-SI DE *5472 HT* UPPER 042317 1 103 RIGHT SIDE PCB A.- CONTROL *H63* X53693-SER 1 212 +CHIP- SOFTWARE * H63* X40787 1 103 +PCB A.- UNIVERSAL CONTROL 64K X51169-SER 1 212 BASE BOARD PCB A.- INTERFACE- HT X53451- SER 1[...]

+ Avail able Separat ely 42 Parts List Model H 63 DESCRI PT IO N P ART S UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER SPRING- TORQUE*BLACK* 015007 1 103 STARTER-BEATER LI NE 041950- 1 103 OVERLOAD-THERMAL 047150- 1 103 STUD-NOSE CONE 5/ 16-18X3/8- 16 011390 4 103 SWITCH A. -DRAW *452 HT*GEN 3 X41374-SER 1 103 ARM A.-DRAW *452* HT* X43524 1 103 B[...]

43 + Avail able Separat ely Model H 63 Parts List DESCRI PT IO N P ART S UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER TUBE-. 170 ID X .250 OD 075885-18 1 000 ORDER I N BULK R40302 VALVE-ACCESS 1/ 4FL X 3/8SDR- 90 044455 1 103 VALVE-ACCESS- 1/4 MFLX1/ 4 S-90 047016 1 103 VALVE-EXP- AUTO-1/ 4S X1/4 FPT 046365 1 103 +BOOT-EXPANSI ON VALVE 050900 1 [...]

Model H 63 048384 - - 27 Rev . 1 1/1 1[...]

Model H 63 048384 - - 33 Rev . 1 1/1 1[...]

Model H 63 048384 - - 58 Rev . 1 1/1 1[...]