Taylor 150 manual

Models 150, 152, 162, & 168 T aylormate So ft Serve F reezers Opera ting Instr uctions 028749 - M 6/98[...]

Com plete this pa ge for quick r efer ence w hen serv ice is r equir ed: T aylor Dis tributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on data plate : Model Number: Seri al Number: Electric al Specs: V oltage Cycle Phase Maximum Fuse Size: Amps Minimum Wi re Ampacity: Amps Part N umber: E June, 1998 T aylor All r[...]

T able of Con ten ts Mo del s 150, 152, 162, 168 T able of Contents ______________________________________________________________________________ Section 1 T o the Installer 1 ............................................ Air Cool ed Units 1 ....................................................... Electric al Hook-Up Installati on for 60 Cycle, 1 Ph[...]

Mo del s 150, 152, 162, 168 T able of Con ten ts Sec tion 7 Impor tant: Operator C heckli st 22 .............................. During Cl eaning and Saniti zing 22 ......................................... T roubleshooting Bacteri al Count 22 ........................................ Regular Maintenance Checks 22 .....................................[...]

1 Mo del s 150, 152, 162, 168 T o the Inst all er 031030 Section 1 T o th e Installer Air Cooled Units The m odels 150 and 152 require a minimum of 6” (152 mm) of clearanc e around bot h sides. Inst all t he sk irt provided on t he right side of the unit and place the back of t he unit agains t a wall t o prevent recir culation of warm air. The m[...]

2 Mo del s 150, 152, 162, 168 T o the Operator 050818 Sec tion 2 T o the Ope rator The f reezer you have pur chased has been care eru3n4s50818[...]

3 Mo del s 150, 152, 162, 168 Safety 031030 Se cti on 3 Sa fety We at T aylor Com pany are concerned about the s afet y of the operator when he or she comes in contact wit h the f reezer and it s part s. T aylor has gone to extr eme effort s t o design and manuf act ure built- in safety feat ures t o prot ect bot h you and t he serv ice technician.[...]

4 Mo del s 150, 152, 162, 168 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 150[...]

5 Mo del s 150, 152, 162, 168 Op erato r Parts Iden ti ficat io n Model 152 Item Descript ion Par t No. 1 Hopper Cover Assembly X48690 2 Feed Tube 025061 3 Float A. -Mi x Level X39690 4 Back Panel 025868-SS 5 Left Si de Panel 028591-SS 6 Dri p Pan 027503 7 Leg-Pl asti c 024755 8 Mix Low Li ght 039708 9 Right Si de Panel 025867-SS Item Descript ion [...]

6 Mo del s 150, 152, 162, 168 Op erato r Parts I den ti fi catio n Model 162[...]

7 Mo del s 150, 152, 162, 168 Op erato r Parts Iden ti ficat io n Model 168[...]

8 Mo del s 150, 152, 162, 168 Op erato r Parts I den ti fi catio n Models 150 & 152 Door Assem bly[...]

9 Mo del s 150, 152, 162, 168 Op erato r Parts Iden ti ficat io n Models 162 & 168 Door Assem bly[...]

10 Mo del s 150, 152, 162, 168 Impor tant : T o the Ope ra tor Section 5 Important: T o the Operator Figur e 1 Item Descripti on 1 Push Button Switch 2 Power Swit ch 3 T emperat ure Cont rol 4 Mix Ref rigerat ion Swit ch 5 Indicat or Light s - - “Mix Low” Sym bol Defi nitions T o bett er com municat e in the I nter national ar ena, t he words o[...]

11 Mo del s 150, 152, 162, 168 Imp ort ant : T o th e Op erator Push -Button Switch If an overload condition oc curs, t he fr eezer will autom atically stop oper ating. T o proper ly reset t he freez er , place t he t oggle switc h in t he “O FF ” posit ion. W ait two or thr ee minutes ; then pr ess the push- butt on switc h. P lace the power s[...]

12 Mo del s 150, 152, 162, 168 Impor tant : T o the Ope ra tor Mi x Ref rig erat io n Swi tch The mix ref rigerat ion switch is located under the cont rol channel and is us ed for s everal pur poses: 1. For t he unit to operat e in the “ AUTO” mode, t he mix r efriger ation s witch m ust be “ ON” . 2. For t he separate hopper re frigerat io[...]

13 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures Section 6 Operating Procedures The M odel 150 has been select ed to illus tr ate the pictur ed st ep-by-s tep operating pr ocedures. All models in t his m anual ar e similar. T hey each have a 1.5 quart (1. 4 lit er) capac ity fr eezing cy linder . The mix flows by gr avity f rom t he hopper t[...]

14 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures 060421 Assem bly Note: W hen lubric ating part s, us e an approved f ood grade lubricant (ex ample: T aylor Lube). Step 1 Inst all t he beater as sembly . Slide t he small, t hick o-ring into t he groove on t he drive s haft of t he beater assem bly . Apply an even coat of T ay lor Lube t o th[...]

15 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures Step 4 Inst all t he freez er door . W it h both hands, hold the sides of t he f reezer door and inser t t he baffle r od(s) into t he center of the beat er as sembly (ies). T he whit e guide bearing(s ) must fit secur ely in the hole( s) of the dr ive shaft (s ). F inger- tight en the hands c[...]

16 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures Step 6 Inst all t he draw valve handle. I nsert the valve lif ter arm thr ough the slot ted opening in t he draw v alve and align the ot her end wit h t he cros s holes of the freez er door . Hin t: T he valve lif ter ar m m ay be aligned wit h t he lef t or right cr oss hole. The dr aw valve [...]

17 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures Note: M odels 162/ 168 have three draw handles. Slide the t ip of t he draw handle into t he slot of t he draw valve, star ting f rom t he right . S lide the shor t piv ot pin thr ough t he far right draw handle. S lide the long pivot pin thr ough the f ar left and middle draw handles . Figur [...]

18 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures[...]

19 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures 031030 Prim ing Prim e the mac hine as close as possible t o the tim e of fir st product dr aw . Step 1 Wit h a pail beneath t he door spout , r aise t he draw valve. F ill the m ix hopper wit h fresh mix. (Maximum hopper capacit y is 8 quarts [ 7.6 lit ers] .) Allow the mix to f low into t he[...]

20 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures Step 6 Slide the r ear drip pan int o the hole in t he side panel. Figur e 33 Closing P rocedur e T o disass emble the M odels 150/ 152/162/ 168, t he following it ems will be needed: S T wo cleaning pails S Sanitiz ed st ainless st eel rerun c an with lid S Necessar y brus hes (prov ided with[...]

21 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures When t he solut ion stops flowing f rom t he door spout , lower t he draw valve and place the power switch in the “O FF ” position. Re pea t Ste ps 1 through 5 f or t he ot her side of the fr eezer on Models 162/168. Disassem bly Step 1 BE SU RE TH E POWER SWITC H IS IN THE “OFF” POSIT[...]

22 Mo del s 150, 152, 162, 168 Impor tant : Opera tor Che ck list 080107 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizi ng AL W A YS FOLLOW LOCAL HEAL TH CODES. Clean in g and san i tiz in g sched ul es are govern ed by fe dera l, sta te, or loca l regula tory a genc ies , and mu st be fol l ow ed accord in gl y . I f the u[...]

23 Mo del s 150, 152, 162, 168 Imp ort ant : Operat or Checkl ist 051215 j 5. I f your m achine is air cooled, check the condenser f or an accumulat ion of dirt and lint. A dirt y condenser will reduce t he efficiency and capacit y of the mac hine. Condens ers should be cleaned monthly with a sof t brus h. Never use scr ewdrivers or ot her met al p[...]

24 Mo del s 150, 152, 162, 168 T r oubles hooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No produc t being dispensed. a. The power s witc h is in the “OF F ” position. a. Place t he power swit ch in the “A UTO” pos ition. 19 b. The m ix level is inadequate in t he mix hopper . b. Fill t he mix[...]

25 Mo del s 150, 152, 162, 168 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. T he product is too s oft . a. The t emperat ure c ontrol or th e T .Q.C. i s se t too warm. a. Adjust the t emperat ure con tro l. If T .Q.C., co nta ct serv ice tec hnician. 11 b. The air t ube is not installed. b. Ins tall t he air tube in t he[...]

26 Mo del s 150, 152, 162, 168 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 9. T he unit goes out on overlo ad excessi vely . a. Ther e are too m any appliances plugged int o the cir cuit. a. A separat e 20 amp. circ uit is needed f or t he fr eezer t o operate properly . --- b. An ext ension cor d has been placed between t [...]

27 Mo del s 150, 152, 162, 168 Parts Repl acement Sch ed ul e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVER Y 3 MONTHS EVER Y 6 MONTHS ANNUALL Y QTY . 150/152 162/ 168 Beater Dr ive Shaft O- Ring X 1 2 Freezer Door O- Ring X 1 2 Freezer Door Fr ont Beari ng X 1 2 Freezer Door Gui de Bearing X 1 2 Draw V alve O-Ring X 2 4 Draw V alve H[...]

Section 10 Parts List + A vailabl e Separat ely 28 Parts Li st Mo del s 150, 152, 162, 168 DESCRI PT IO N P ART NUMBER 150 QTY . 152 QTY . 162 QTY . 168 QTY . W ARR. CLASS REMARKS P ARTS UPDA T E BEARING - - FRONT 023262 1122 000 BEARING - - GUIDE 014496 1122 000 BEARING - - REAR SHELL *150- - 52- - 68* 023648 1122 000 + NUT - - R EAR BEARING *150-[...]

29 + A vailabl e Separat ely Mo del s 150, 152, 162, 168 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER + RELA Y- - ST ART- - COMPRESSOR 047609 1 103 1 15-60-1 + CA P ACITOR - - RUN - - 15UF/370V 027087 1 103 230- 60-1 + CAPACITOR - - ST ART - - 161 - - 193UF/250V 031790 1 103 23[...]

+ A vailabl e Separat ely 30 Parts Li st Mo del s 150, 152, 162, 168 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER DEC AL - - DE C - - T A YLOR 162/168 047666 1 1 000 DECAL- - MIX REF . ST ANDB Y OFF- - ON 022177 1 1 1 000 DECAL- - TROUBLE SHOOTING 038374 1111 000 DECAL- - WARNI NG *P ANEL[...]

31 + A vailabl e Separat ely Mo del s 150, 152, 162, 168 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER GU ARD - - SWITC H *150 - - 2* 025496 1 1 103 GUARD - - POWER & DAN FOSS SWITCH 035548 1 1 103 G U I D EA . - - D R I PP A N X 28593 1 103 HAR NES S A. - - WIR E *150* 162*[...]

+ A vailabl e Separat ely 32 Parts Li st Mo del s 150, 152, 162, 168 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER O - - RI NG - - 13/ 16 OD X .139W 021278 2 2 000 O - - RI NG - - 2 - - 3/ 4 OD X . 139W 019998 2 2 000 O - - RI NG - - 5/ 16 OD X .070W 016272 2 2 000 O - - RI NG - - 7/ 8 OD [...]

33 + A vailabl e Separat ely Mo del s 150, 152, 162, 168 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER P ANE L- - I NSE RT *150* 025533- - SS 1 103 P ANE L- - TOP B ACK * 168* 030790- - SS 1 103 P ANE L- - LO WER SIDE * 150 - - 168* 030792- - S S 2 2 103 P ANE L- - R EAR * 162AC[...]

+ A vailabl e Separat ely 34 Parts Li st Mo del s 150, 152, 162, 168 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER + STU D - - NO SE C ON E - - 5/16 - - 18X5/16 - - 18 013496 2222 103 SHI ELD - - SP LASH 1 1 - - 1/4 X 4 - - 13/16 025063 1 1 103 SHI ELD - - SP LASH * 162- - 168* 030789 1 1 [...]

35 + A vailabl e Separat ely Mo del s 150, 152, 162, 168 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER NUT- - PUSH ON - - 1/2DI A. SHAFT 039735 2 2 000 S C R E W - - 4 - - 4 0 X 1R HH DS T E E L - - Z P 028890 2 2 000 + SPR ING - - COMP .720X. 063X2.00 023664 2 2 103 + SWIT CH -[...]

+ A vailabl e Separat ely 36 Parts Li st Mo del s 150, 152, 162, 168 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER V AL VE - - EPR 1/4S 022665 1 1 1 103 SHR V AL VE - - EXP - - AUTO - - 1/4S X 1/4FPT 047232 1122 103 + BOOT - - EXP ANSION V AL VE 027137 1122 000 V A L VE- - SOLE NOID 7/6 4O[...]

Model 1 50 050416-12[...]

Model 1 50 050416-27[...]

Model 1 50 050416-40[...]

Model 1 52 047514[...]

Mo del s 162/168 050205-12[...]

Mo del s 162/168 050205-27[...]

Mo del s 162/168 050205-40S[...]