Taylor C300 NP manual

Model C3 00 NP No n -Pr essurized Slu sh F reezer Original Ope ra ting Instruc tions 055072NP 9/22/ 06 (Or igi nal Publ icat i on) (Up da ted 5 /6/1 1 )[...]

Com plete thi s page for qui ck r efer enc e when ser vi ce is r equir ed: Taylor Distributor: Address: Phone: Fax: E-mai l: Serv ice: Par ts: Date of Installation: Infor ma tion found on the data label : Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampac ity: A E Septem ber, 2006 T aylor[...]

Model C3 0 0 NP Table of Cont ent s T able of Contents Section 1 To the Installer 1 ............................................ Air Cool ed Units 1 ....................................................... Water Cooled R efrigeration Uni ts (Water Cool ed Units Onl y) 1 ................ Water Connections 1 ...........................................[...]

Table of Cont ent s Model C3 0 0 NP Table of Contents - P age 2 Sec tion 7 Impor tant: Oper ator Che ckli st 29 .............................. During Cl eaning and Sani tizing 29 ......................................... Troubleshooting Bacterial Count 29 ........................................ Regular Maintenance Checks 29 .......................[...]

1 Model C3 0 0 NP To the Insta ller 071010 Section 1 To the Installer The M odel C300NP is designed f or indoor us e only. DO NOT i n s t a l lt h em a c h i n ei na na r e a where a wat er jet c ould be used. F ailure t o follow this inst ruc tion may res ult in serious elect rical shoc k. Air Cooled Units Air c ooled units r equire a minimum of 3[...]

2 Model C3 0 0 NP To the Insta ller 110506 Electr ical Connections Each unit requir es one power s upply for each dat a label on the unit . Chec k the dat a label(s) on t he fr eezer f or branch c ircuit over curr ent prot ect ion or fuse, c ircuit am pacity , and other electric al specif icat ions. Ref er t o the wir ing diagram prov ided inside o[...]

3 Model C3 0 0 NP To the Opera tor 110506 Section 2 T o the Ope rator The f reezer you hav e purchased has been car efully engineered and manuf act ured to giv e you dependable operat ion. The M odel C300NP, when pr operly operat ed and cared f or, will produc e a consist ent qualit y produc t. Like all mec hanical product s, t his machine will req[...]

4 Model C3 0 0 NP Safety 110506 Section 3 Sa fety We, at T aylor Company, ar e concerned about the safet y of t he operat or when he or she c omes in contac t wit h the f reezer and it s part s. Tay lor has gone to ex trem e eff ort s to des ign and manufac tur e built- in safet y f eatures t o protec t bot h the oper ator and the ser vice t echnic[...]

5 Model C3 0 0 NP Safety CAUTI ON: Th i s un it i s pressu ri zed w hen in oper at ion. The cont rol swit ch mus t be in t he OF F position unt il t he unit is c ompletely ass embled. No part should ever be rem oved fr om t he machine while it is in operat ion. No part s s hould be removed unt il the cont rol s witch has been t urned to t he OF F p[...]

6 Model C3 0 0 NP Op erato r Parts I den ti ficat io n Section 4 Operator Parts Ident ification 2 3 4 8 7 6 9 1 5 9 10 11 Figur e 3 ITE M DESCRIPTI ON PART NO. 1 PANEL-SI DE-LEFT 054676 2 PANEL-REAR 054672 3 PANEL-SI DE-RI GHT 054671 4 DISPLAY- LIGHTED 054683- 27 5 PANEL-FRONT- UPPER 054669 6 PANEL-FRONT- SHELL 054668 ITE M DESCRIPTI ON PART NO. 7 [...]

7 Mo del C300 NP Op erato r Parts I den ti ficat io n 081110 Beater Door A ssembly 2 1a 3 4 12 12 5 6 7 8 1b 1c 1d 1e 1i 11 1g 1f 1h 1j 9 10 5 Figur e 4 ITE M DESCRIPTI ON PART NO. 1 DOOR A.- SLUSH-SLFCLOSE- ICE BUSTER ( COMPLETE) X57323 (1a- 1j) 1a CAP A.- SPRING RETAI NER X30591 1b SPRING- COMP. 970X. 082X3.87 030344 1c PIN- VALVE HANDLE 031974 1[...]

8 Model C3 0 0 NP Op erato r Parts I den ti ficat io n Accessor ies KA Y -5 Sanitizer/Cleaner ® CAUTION KEEP OUT OF REACH OF CHILDREN FOR INSTITUTIONAL USE ONLY 1 OZ (28.4 g) 2a 1 2b 2c 2d 5 4 3 0 4 8 2 6 0 048260 R Figur e 5 ITE M DESCRIPTI ON PART NO. 1 PAIL- MIX 10 QT 013163 2a BRUSH-MI X P UMP BODY-3” X7” 023316 2b BRUSH-DOUBLE ENDED 01307[...]

9 Model C3 00 NP Impor tant: To the Oper at or Section 5 Important: T o the Operator 4 3 5 1 2 6 PRIME AUTO ALARM SILENCER ALARM SILENCER OFF BEATER PRIME AUTO MENU OFF BEATER SELECT Figur e 6 ITE M DESCRIPTI ON 1 PRODUCT LIGHT - LEFT SIDE 2 CONTROL SWITCH 3 KEYPAD - LEFT SIDE 4 LIQUI D CRYSTAL DISPLAY 5 KEYPAD - RIGHT SIDE 6 PRODUCT LIGHT - RIGHT [...]

10 Model C3 00 NP Impor tant: T o the Ope rator Contr ol Switch The cont rol s witch is locat ed at t he top lef t c orner of the cont rol c hannel. W hen placed in the O N posit ion, allows SLUSHT ECH oper ation. Liquid Cr ystal Display The Liquid Cry st al Display (LCD) is loc ated on t he fr ont cont rol panel. T he LCD is used t o show t he cur[...]

11 Model C3 00 NP Impor tant: To the Oper at or Oper ator Menu Tim eout If t he display is lef t in the oper ator menu or any of the oper ator m enu select ions, except f or Curr ent Conditions, t he display will return t o the system mode sc reen 60 seconds af ter t he last key press. The Cur rent Condit ions sc reen will be display ed until manua[...]

12 Model C3 00 NP Impor tant: T o the Ope rator 6. SYRUP PRESS LOW - W hen the sy rup out indicator display s a lack of syrup, the unit will enter a HOLD mode. At t his time, no ref rigerat ion or product f low fr om t he flow contr ol will be allowed. O nly t he beater will operat e. W hen the sy rup is s atisf ied, t he unit will ref ill the prod[...]

13 Model C3 00 NP Impor tant: To the Oper at or Scree n C is SET CLOCK .U s e t h eA U T O( -- > )a n d OF F (< - -) k eys to place t he cursor under t he element t o be set (hour s, minut es, mont h, day, or ye ar). Us e the P RIME (+++) an d BEAT ER (- - -) keys t o increment or decrement t he value. Pres s the MENU ( SEL) k ey to adv ance [...]

14 Model C3 00 NP Impor tant: T o the Ope rator The f ourt h feat ure will display t he Po wer S aver Mode, O FF, RES T, or S TANDBY st atus . If t he Power Sav er Mode is OF F, t he following scr een will be displayed. POWER SAVER MODE OFF SEL If a Power Sav er Mode is pr ogramm ed, one of t he following sc reens will appear . POWER SAVER REST CYC[...]

15 Model C3 00 NP Impor tant: To the Oper at or Pres s the A UTO (- -> ) k ey to m ove to t he next scr een. T he next s creen will indicat e when t he fault was satis fied. FAULT HISTORY 2 10/25/ 06 14:06:19 RESTORED FROM FAULT PAGE 2 + + + - - - SEL Pre ss the MEN U (SEL ) key to retu rn to the OPERATOR MENU. Scree n H is RINSE/SANITI ZE. T hi[...]

16 Model C3 00 NP Impor tant: T o the Ope rator CO 2 Out Indicator AUTO MODE AUTO OK SYRUP OK CO2-OUT WATER- OK On t he LCD, if t he word “O UT” appears next t o the word “C O 2 ” it indicat es a lack of CO 2 being supplied to t he fr eezer. T he product light will also illuminat e and a warning t one will sound. T his will cont inue until [...]

17 Mo del C300 NP Op erati ng Pro cedu res Section 6 Operating Procedures The M odel C300NP cont ains two 7 quar t ( 6.6 lit er) freez ing cylinder s. The s yrup f low contr ol combines the t wo ingredient s of wat er and sy rup, and s ends this com bination t o the freez ing cylinder. As produc t is drawn, new product will f low fr om the f low co[...]

18 Model C3 00 NP Op erati ng Pro ced ures Step 3 Check the sc raper blade for any nic ks or signs of wear. I f any nicks are present, r eplace the blade. If the blade is in good c ondition, place t he clip ov er the blade. Pl ace the r ear scr aper blade and clip ov er the single holding pin on t he beater ( knife edge t o the outsi de). Holding t[...]

19 Mo del C300 NP Op erati ng Pro cedu res Step 8 Inser t t he draw valv e into t he door. 1 1320 Figur e 13 Step 9 Ro tate the d ra w val ve so the g roov e on the to p of the draw valve is perpendic ular to t he door f ace. 90 1 1261 Figur e 14 Step 10 Ins ert t he ice bust er t hrough t he door spout and int o the slot loc ated just abov e the l[...]

20 Model C3 00 NP Op erati ng Pro ced ures Step 13 Place t he large rubber gask et int o the groov e on the back s ide of t he freez er door. 1 1324 Figur e 18 Step 14 Slide the whit e, plast ic f ront bear ing onto t he bearing hub, m aking cert ain that t he flanged end of t he bearing is r esting agains t t he fr eezer door. DO NO T lubricat e t[...]

21 Mo del C300 NP Op erati ng Pro cedu res Sani tizing Note: I f a unit is sanit ized, and will not be used f or an extended per iod of t ime, clean wat er should be used to f lush all s anitizer f rom t he lines. Remove t he water f rom all the lines and component s prior t o stor age of t he unit. Upon r eturn t o serv ice, the unit must be sanit[...]

22 Model C3 00 NP Op erati ng Pro ced ures Pres s the M ENU (SE L) key . Move t he curs or under t he word “S ANIT I ZE” by press ing the O FF (< - - )key. RINSE / SANITI ZE RINSE SANITI ZE EXIT ----- <- - - -> SEL Step 7 Pres sing the M ENU (SE L) key will give you t he option f or sanit izing t he left f reezing cy linder. Mov e the [...]

23 Mo del C300 NP Op erati ng Pro cedu res Prim ing/Brixing Step 1 Connect t he sy rup line to t he Bag-in- Box ( BIB ) syrup. Step 2 Remo ve the drip tray, spla sh shie ld and th e lowe r fr ont panel t o gain access t o the sy rup sampling valve s. Step 3 Open t he prime plug. Step 4 Place t he sampling v alve in the O FF ( center ) position. Fig[...]

24 Model C3 00 NP Op erati ng Pro ced ures Step 7 Pour t he product f rom t he syr up sampling v alve into a cup. Clos e the s yrup sam pling valve by t urning t he handle to t he cent er posit ion. Figur e 31 Step 8 Stir t he finished pr oduct . Pour a sm all amount of product over t he refr act ometer . T he brix r eading should regis ter 13 t o [...]

25 Mo del C300 NP Op erati ng Pro cedu res Step 11 Place a pail beneat h the door spout . O pen the dr aw valve and dr ain the f reezing cy linder t o remove any incorr ectly brix ed product . Close t he draw valv e. Step 12 Hold a large cup under the pr ime plug port on t he door, until t he liquid level ( not f oam) reac hes 1/4- 3/8” ( 6-9 mm)[...]

26 Model C3 00 NP Op erati ng Pro ced ures Step 2 When all t he product has been drained f rom t he fr eezing cylinder , clos e the dr aw valve and pres s the OF F (< - -) key . Disc ard this produc t. Figur e 37 Repeat Step s 1 an d 2 f or the other f reezing cylinder . Rinsing Step 1 To plac e the lef t cy linder in the RI NSE mode, pres s the[...]

27 Mo del C300 NP Op erati ng Pro cedu res Step 3 To place t he lef t f reezing cy linder in t he SANI TI ZE mode, press t he MENU (S EL) k ey. M ove the c ursor by pres sing the A UTO (- -> ) key unt il the t hird line indi cates RINSE / SANITI ZE. Press the MENU (SE L) key. M ove the c ursor under t he word “SANITIZE”. RINSE / SANITI ZE RI[...]

28 Model C3 00 NP Op erati ng Pro ced ures 080926 Br ush Cleaning Step 1 Prepar e a sink or a pail wit h an approved c leaning solutio n. USE WARM WAT ER AND FOLLOW THE MANUFACTURER 'S SPECIF ICATIO NS (exa mple : Kay-5 R ). IMP ORT ANT: F ollow the label dir ections . T oo STRO NG of a s olution c an cause part s damage, while too MI LD of a [...]

29 Model C3 00 NP Impor tant: Oper ator Che cklis t 080926 Section 7 Important: Operator Checklist Dur ing Cleani ng and Sani tizing ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and saniti zing schedules are gov erned by your S tat e or local regulat ory agencies and must be followed acc ordingly. T he following c heck point s should be st ress ed dur[...]

30 Model C3 00 NP Impor tant: Oper ator Che cklis t Winter S torage If t he place of bus iness is to be c losed during t he winter mont hs, it is import ant t o protect t he freezer by following c ert ain precaut ions, par tic ularly if t he building is subjec t t o freez ing conditi ons. Disconnec t t he freez er fr om t he main power sour ce to p[...]

31 Model C3 00 NP Trouble shooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. Produc t is t oo st iff . a. Too much wat er to s yrup rat io. Im proper brix adjustm ent. a. Adjust the brix accord ing ly. 23 b. Consist ency c ontrol needs adjustm ent. b. Cont act a ser vice technic ian. -- -- -- c. T orque cou[...]

32 Model C3 00 NP T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 6. Unable to r emove t he drive s haft fr om t he rear shell bearing. a. Rounded corner s of hex end of dr ive shaf t, driv e coupling, or bot h. a. Replace the dr ive shaf t, or call a servi ce t echn icia n to replace t he direct driv e unit. -- -- -- b. Lubricat i[...]

33 Mo del C300 NP Parts Rep lacemen t Sch ed ul e Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 4 MONTHS EVERY 8 MONTHS ANNUALLY Scr aper Blade X Drive S haft Seal X Drive Shaf t O- Ring X Fr eezer Door Gas ket X Draw Valve O -Ring X Fr ont Bearing X Prime P lug O- Ring X Black Bris tle B rush, 1” x 2” Inspec t & Replace if N[...]

Section 10 Parts List 34 Parts List Model C3 00 NP 080207 DESCRI PTI O N PART NUMBER QTY. WARR. CLASS RE MARKS PART S UPDATE ACCUMULATOR-COPPER 2” DIA 13”LG 053377 1 103 ACCUMULAT O R-COPPER 2"DIA 13"L G 053377 1 103 ARM- BAFF LE *345/46/49/355/ 390 047729 2 103 ARM A .-ID LER * 356* X 64892 1 103 ARM- IDLE R *358* 046012 1 103 SLEEVE[...]

35 Model C3 00 NP Pa rts Li st DESCRI PTI O N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER CABLE-RIBBON-50C- 3"L-DIL/DIL 040040-055 1 103 J 10UC TO J 9IF CARD-CHECK OUT SLUSHTE CH-5 YR 039976-W5 1 000 CLIP -RET AINE R *355* S YRU P LINE 053197 13 000 SS LINES +O-R ING -3/8 O D X . 070W 016137 13 000 SS LINES COMPRESSOR CS17K6E-PFV-238 052[...]

36 Parts List Model C3 00 NP 081110 DESCRI PTI O N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER +LENS-DISPLAY 038221 1 103 +STANDO FF-LENS 038225 4 000 DOOR A.-PAR TIAL-SLUSH-SLFCLO X57324-S ER 2 103 +BUSTE R-ICE 047735 2 103 +CAP A.-SPRING R ETAINER X30591 2 103 +HANDL E A.-DRAW -SLUSH-B LACK X47384 2 103 +PLUG -PR IME*430* STN LS 050405 2 10[...]

37 Model C3 00 NP Pa rts Li st DESCRI PTI O N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER HARNESS-WIRE-C 300-L0 VO LT 055503 1 103 HOLDER-FUSE-IN LINE-TYPE HLR 045606 1 103 HO OD * C300* 054677 1 103 KIT A.- TUN E UP *C 300* NP X56829 2 000 BEARING-FR ONT 013116 1 000 GASKET-DOO R 5. 109"ID X 5.630 014030 1 000 BEARING-G UIDE 014496 1 00[...]

38 Parts List Model C3 00 NP DESCRI PTI O N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER HOSE-BEVERAG E-.375 ID X.635 R 30333 6' 000 REGULAT OR-WATER-3 0 PSI FIXED 064388 1 103 TEE-3/8 BARBX1/4M FLX3/8BARB 038582 1 103 LINE -OU TLET -FC/ SMP VLV -L-SS 056611 1 103 LINE-OUT LET-FC/SM P VLV-R-SS 056612 1 103 LINE -MIX *C 300* LEFT- SS 05661[...]

39 Model C3 00 NP Pa rts Li st DESCRI PTI O N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER CHIP-SOFTWARE UVC2 CHIP-SEL X40873 1 103 CHIP-SOFTWARE UVC2 DISPLAY X 40872 1 103 CHIP-SOFTWARE UVC2 U10 ENG LISH X40875 1 103 CHIP-SOFTWARE UVC2 U11 X40876 1 103 IC-PARALLEL PORT CH IP 040176- 006 1 103 PCB A.-INTERFACE-SLUSH W/NTB X 45622-SER 1 212 PRE[...]

40 Parts List Model C3 00 NP DESCRI PTI O N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER +WASH ER- FREE ZER STU D *348-350 036265 4 000 SHI ELD-S PLAS H *C300* 057939 1 103 S/N K3013295 & U P SHR OU D A.-C ON DEN SER * C300* X 54662 1 103 STRAINER-CO NE MESH-1/4 ODF 062298 2 000 DEFROST L INE SWITCH-M EMBRANE-5 POSIT ION-20" 044521 1 [...]

41 Model C3 00 NP Pa rts Li st DESCRI PTI O N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER VALVE-EXP-AUTO-1/4S X1/4 FPT 046365 2 103 +BOOT-EXPANSION VALVE 050900 2 000 VALVE -SO LEN OID 208/240 V- 028824- 27 1 103 VALVE-SOL 1/8ORF 1/4INX3/8OUT 053511-27 2 103 DEFROST L INE VALVE -SO L-7/64 O RFX 3/8SI-1/ 4 062087- 27 2 103 LIQ UID LIN E REP LA[...]

42 Parts List Model C3 00 NP DESCRI PTI O N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER 50HZ (380-415V 50H Z 3N) COIL-S OLENOID-FL OW CONTROL 062013-40 2 BLOC K-T ERMIN AL 4P L1,L2, L3,N 039424 1 103 BLOCK-TERMINAL-7 POLE GREEN 024156 1 103 COMPRESSOR CS18K6E-TFD-238 052397- 58 1 512 DIA GR AM-WI RIN G *C 300* NP 056828-58 1 000 DIS PLAY- LIG[...]

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