Tiger Mowers JD 5065M manual

P AR TS LISTING WITH MOUNTING AND OPERA TING INSTRUCTIONS SIDE FLAIL ASSEMBLIES JD 5065M / JD 5085M-105M CAB 06010007 Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www .tiger-mowers.com Current as of 06/27/201 1[...]

T O THE OWNER / OPERA T OR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize [...]

FOR W ARD This manual contains information about many features of the T iger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower . We recommend that yo[...]

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T ABLE OF CONTENTS SAFETY SECTION _____________________________________ 1 ASSEMBL Y / MOUNTING SECTION ______________________ 2 OPERA TION SECTION _________________________________ 3 MAINTENANCE SECTION ______________________________ 4 P ARTS SECTION ______________________________________ 5 COMMON P ARTS SECTION ____________________________ 6 W ARR[...]

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Side & Rear flail Safety Section 1-1 SAFETY SAFETY SECTION[...]

Side & Rear flail Safety Section 1-2 SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result in DEA TH OR VERY SERIOUS INJURY . Indicates an imminently hazardous situation that, if not avoided, COULD result in DEA TH OR SERIOUS INJUR Y . Indicates an imminently hazardous situation that, if not avoided, MA Y result i[...]

Side & Rear flail Safety Section 1-3 SAFETY DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency . Never allow in[...]

Side & Rear flail Safety Section 1-4 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the tractor while the tractor is moving. Mount the tr[...]

Side & Rear flail Safety Section 1-5 SAFETY WARNING! T ransport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the T ractor and Implement and how it handles before transporting on streets and highways. Make sure the T ractor steering and brakes are in good condition and [...]

Side & Rear flail Safety Section 1-6 SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary w[...]

Side & Rear flail Safety Section 1-7 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability t o operate the equipment safely. Before operating the Tractor or Imple- ment, an o[...]

Side & Rear flail Safety Section 1-8 SAFETY WARNING! Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must b[...]

Side & Rear flail Safety Section 1-9 SAFETY DANGER! Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good, wor[...]

Side & Rear flail Safety Section 1-10 SAFETY DANGER! Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (SRM-3) WARNING! D[...]

Side & Rear flail Safety Section 1-11 SAFETY WARNING! In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and stor[...]

Side & Rear flail Safety Section 1-12 SAFETY 24028 MOWER DECK 22839 MOWER DECK 21405 MOWER DECK 22840 INSIDE OF CAB P AR T NO. LOCA TION[...]

Side & Rear flail Safety Section 1-13 SAFETY 42350 MOWER DECK 33743 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK 18.25” x10” 31523 HYDRAULIC T ANK P AR T NO. LOCA TION[...]

Side & Rear flail Safety Section 1-14 SAFETY 6T3217 MOWER DECK 42399 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT P AR T NO. LOCA TION 42400 MOWER DECK[...]

Side & Rear flail Safety Section 1-15 SAFETY 6T3223 INSIDE OF CAB 6T3224 MOWER DECK 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB P AR T NO. LOCA TION 6T3230 INSIDE OF CAB[...]

Side & Rear flail Safety Section 1-16 SAFETY 6T3243 INSIDE OF CAB 6T3236 MOWER DECK HYDRAULIC T ANK 6T3233 HYDRAULIC T ANK 6T3234 INSIDE OF CAB P AR T NO. LOCA TION[...]

Side & Rear flail Safety Section 1-17 SAFETY 34852 HYDRAULIC T ANK 06550054 ON MOWER HEAD[...]

Side & Rear flail Safety Section 1-18 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL, SHEET, MANUAL CANISTER 2 * DECAL 3 * DECAL 4 * DECAL 5 * AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD 8 34297 1 REAR ADHESIVE PAD 9 6T1823 [...]

Side & Rear flail Safety Section 1-19 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such . Employer-Employee Operator Regulatio[...]

Side & Rear flail Safety Section 1-20 SAFETY[...]

Assembly Section 2-1 ASSEMBL Y SECTION JD5XX5M - TSF[...]

ASSEMBL Y Assembly Section 2-2 Before attempting to moun t your T iger mower , it is import ant to read an underst a nd all of the Safety Messages in the Safety section of this manual. Check complete shipment list again st the packing list to make sure there are no shortages. Make ce rtain the tractor model is the appropriate one for the mower rece[...]

ASSEMBL Y Assembly Section 2-3 CRANKSHAFT ACCESS T o access the crankshaft of the JD506 5M and 5085-105M, a hole will need to be cut in the front of the tractor casting. The battery plate will need to be raised to cut the hole and attach the crankshaf t adapter . T o do this, remove and save the bolts holding the battery pl ate to the tractor frame[...]

ASSEMBL Y Assembly Section 2-4 CRANKSHAFT ACCESS (continued) Find the center punched marking on the fr ont end of the tractor(shown belo w), and use it as a guide for cutting. Use a 1-3/4” ho le saw to cut a hole for the driveshaft. Once the hole is cut you will be able to look thro ugh the hole and see the driveshaf t cover . The driveshaft cove[...]

ASSEMBL Y Assembly Section 2-5 DRIVESHAFT & FRONT PUMP MOUNTING Thread the pump drive shaf t into the crankshaf t adapter . Slide splined drive shaf t coupler onto the pump drive shaf t. Install the pump onto the mounting bracket. NOTE: the pump is of fset to one direction, the pump should be installed with the offset side on top. Inst a ll har[...]

ASSEMBL Y Assembly Section 2-6 CABLE CONTROL LEVER ST AND Place the cable control bracket on the floor so th at the bracket is 2-1/2” from the side edge of the door , and 4-3/8” in front of the re ar edge of the door . See images below . Be sure that the location of the stand will allow the operation of a ll control levers in the tra ctor and t[...]

ASSEMBL Y Assembly Section 2-7 SWITCH BOX WIRING Route the green wires and the red wire (with the 10amp fuse) fro m the switchbox to the front console pan el. Refer to the part s section for wiring diagram to hook up the switch box. Cover the wire s from the sw itch box with plastic wire wrap provided. Remove the console p anel under the steering w[...]

ASSEMBL Y Assembly Section 2-8 WEATHER-PACK/METRI-PACK ASSEMBLY These instructions apply to bo th Weather-Pack and Metri-p ack connectors. NOTE: Use the specific tool for the type of conne ctor you are assembling. (ASM-C-0009)[...]

ASSEMBL Y Assembly Section 2-9 V AL VE MOUNTING Attach the rea r valve mounting bracket to the fender of the tractor by removing the two rear bolts on the left fender and the two rear bolts on the right fender . See illustration below . Drill the square holes in the fenders to accept 3/8” cap screws. Use the hardware noted in the p arts section t[...]

ASSEMBL Y Assembly Section 2-10 PRESSURE LINE INST ALLA TION The hydraulic pressure line will be plum bed into the tractors power beyond port. Locate the power beyond port on the up per right side of the tractor rear remotes, remove the plug (refer to the illu stration below and the Parts Section). Af ter the plug is removed, connect the adapter an[...]

ASSEMBL Y Assembly Section 2-11 MANUAL LIFT V AL VE PORTS (ASM-C-0057) MANUAL SWITCH BOX MOUNTING The switch box is to be secured to the operators side o f the control hand les, or valve stand. Refer to the part s section for assembly and component s needed. (ASM-C-0071)[...]

ASSEMBL Y Assembly Section 2-12 *NOTE ON HUSCO CONTROL V A L VES* Manual, cable controlled (Husco control va lve) boom mowers require check valves with integral restricting orifice (#06502036) in stalled in the control valve wo rk ports that are connected to the gland ends of th e main and secondary boom cylinders. This check valve allows oil to fr[...]

ASSEMBL Y Assembly Section 2-13 HOSE AND WIRE ROUTING Attach two clamps to the right rear wheel we ll for proper hose/wire routing. Drill one hole for each clamp. Use th e lower re ar corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to a ccept 3/8” hardware. Measure along the back edge of the wheel we[...]

ASSEMBL Y Assembly Section 2-14 FENDER CUT FOR WHEEL WELL T ANK A notch will have to be cut into the left rear fender to allow room for the hyd raulic tank filler neck. The notch sho uld start at 2 inches from the rear corner of the fender and create a 1 inch deep arc that is 5 inch es long. T rim lock should be used on the sharp edges.. (ASM-JD-00[...]

ASSEMBL Y Assembly Section 2-15 mast, and to the flail mowers. The hoses may get into the front and/or rear tires if not properly routed and clamped. (ASM-C-0061) FILLING HYDRAULIC RESER VOIR Refer to the maintenance section for f illing specifications and hydraulic oil[...]

ASSEMBL Y Assembly Section 2-16 requirements. (ASM-C-0004hydro resrv) WHEEL SP ACER WITH WHEEL WELL T ANK When the left wheel is off, a sp acer kit is needed with the wheel well t ank (part# 06200637.) Atta ch the spacer to the lef t wheel portion of the axle with the hardware provided. When you are ready to re-attac h the lef t wheel, the wheel go[...]

ASSEMBL Y Assembly Section 2-17 GENERAL HOSE INST ALLA TION Refer to the part s section for det ailed information about hoses and fittings for this application. (ASM-C-0 01 1) HOSE COVERING Secure hoses together with zip ties whereve r loose. Wrap the hoses b etween the swivel and main boom with the hose cover pr ovid ed. Wrap the hoses between th [...]

ASSEMBL Y Assembly Section 2-18 chart located in the mainten ance section of this manual. (ASM-JD-0072) . SIDE MOWER HYDRAULIC DIAGRAM (ASM-C-0090)[...]

ASSEMBL Y Assembly Section 2-19 CONTINUOUS DUTY SOLENOID SWITCH Mount the solenoid switch, drill holes to match if necessary , mount in dry an d well protected area. Secure as shown in the p arts section. A.) ORANGE 10 GA. wire from terminal (D) to +12V battery post on tractor st arter solenoid. B.) RED 14 GA. wire from terminal (C) to tractor plug[...]

ASSEMBL Y Assembly Section 2-20 CONTINUOUS DUTY SOLENOID SWITCH (MOUNTING) (ASM-JD-0096)[...]

ASSEMBL Y Assembly Section 2-21 DRAFT BEAM INST ALLA TION Install ½” O-ring breather into butt port of inboard cylinder . Install fittings in the rod end of the cylinder according to the dia gram in the Common Part s section. These fittings should be positioned to face the butt end of the cylinder . Next turn the clevis onto the rod of th e cy l[...]

ASSEMBL Y Assembly Section 2-22 MOWER MOUNTING Check that all grease zerks have been inst alled in the draft beams pivot arm, lef t linkage arm, right linkage arm, a nd cylinder mounting ears. Using a clevis pin and roll pins, connect the pivot arm to clevis on draft beam. NOTE: Make sure the longer dist ance between the cutout and the end of the p[...]

ASSEMBL Y Assembly Section 2-23 TRA VEL LOCK MOUNTING Install the travel lock bracket wit h pin and clip on the draf t beam. Slide the draf t beam and align the travel lock bracket hole with t he mounting hole on the main frame. Inst all the capscrew , lockwasher and hex nut as shown in the picture. Raise the deck/flail to it’s upright p osition [...]

ASSEMBL Y Assembly Section 2-24 ST OP BOL T ADJUSTMENT Extend the outboard cylinder all th e way out. Adjust the stop adjustment bolt (located on the top of the draft beam) out until it is up against the bonnet. Lock the bolt down with the ¾” hex nut. NOTE: When the outboard cylinder is f u lly extended, the bonnet or deck should either be up ag[...]

ASSEMBL Y Assembly Section 2-25 FINAL PREP ARA TION FOR OPERA TION Place operators safety and operation d ecals on the steering column and side counsel where they are clearly visible to the oper ator . These decals should be understood by each operator of the machine in conjunction with th e safety and operation section of this book. The decals are[...]

ASSEMBL Y Assembly Section 2-26[...]

Operation Sec tio n 3- 1 © 2011 Alamo Group Inc. OPERA TION SECTION[...]

OPERATION Side and Rear Flail O pe ra tio n Sec tio n 3- 2 © 201 1 Alamo Group Inc. OPERA TION TIGER SIDE AND REAR FLAIL MOW ER OPERA TING INSTRUCTIO NS T iger Side and Rear flail mowers are manufactured with qualit y material by skilled work ers. These mowers are designed for cutting gra ss and small weeds. The mowe r is equipped with protective [...]

OPERATION Side and Rear Flail O pe ra tio n Sec tio n 3- 3 © 2011 Alamo Group Inc. OPERA TION 1. OPERA TOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualifi ed operator . A qualified operator ha s read and understands th e implement and tractor Operator’s Ma nuals and is experienced in implem ent and tractor operation an[...]

OPERATION Side and Rear Flail O pe ra tio n Sec tio n 3- 4 © 201 1 Alamo Group Inc. OPERA TION 2. TRACT OR REQUIREMENTS The tractor used to operate the mower mu st have the power , capacity and required eq uipment to sa fely operate the mower at a grou nd speed be tween 2 an d 5 MP H. Operatin g the mower with a tra ctor that does not meet the fol[...]

OPERATION Side and Rear Flail O pe ra tio n Sec tio n 3- 5 © 2011 Alamo Group Inc. OPERA TION 2.4 Front End Weight Mainta in a minimum of 20% tot al tractor weight on the trac t or front end at all times. Front end weight is critical to maintain steering ability and to prevent th e front end from rearin g up. Consult your aut horized tractor deale[...]

OPERATION Side and Rear Flail O pe ra tio n Sec tio n 3- 6 © 201 1 Alamo Group Inc. OPERA TION 3.1 Boarding the T ractor Use both hands and equippe d handrails and steps for supp ort when boarding th e tractor . Neve r use control levers for support wh en mounting the tractor . Seat your self in the operator’s seat and secure the seat belt aroun[...]

OPERATION Side and Rear Flail O pe ra tio n Sec tio n 3- 7 © 2011 Alamo Group Inc. OPERA TION 4. ST ARTING THE TRACTOR The operat or must have a complete und erstanding of the p lacement, function, and operationa l use of all tractor cont rols before starting the tractor . Review the tractor operator ’s ma nual and consult an authorized dealer f[...]

OPERATION Side and Rear Flail O pe ra tio n Sec tio n 3- 8 © 201 1 Alamo Group Inc. OPERA TION 5.1 Connecting the Rear Flail to the T ractor 1. Make sure th e tractor is equip ped with the correct PT O shaft. Change shaft s if needed. 2. Shorten or remove the tractor drawbar to avoid interference when raising an d lowering the mower . 3. Board the[...]

OPERATION Side and Rear Flail O pe ra tio n Sec tio n 3- 9 © 2011 Alamo Group Inc. OPERA TION 5.2 Connecting the Side Flails to the T ractor 1. Install the Dra ft Beam onto the Main Frame . 2. Raise the Draf t Beam to line up with the the ‘ear s’ on the Side Flail and inst all Pins and hardware. 3. Connect the Linkage and Cylinder to the Side [...]

OPERATION Side and Re ar Flail Operation S ection 3-10 © 201 1 Alamo Group Inc. OPERA TION 6.1 Roller Height Adjustment 1. The mower’s cutting height is set by positioning the roller asse mbly for each mower section. Each se ction must be set at the same height to ensur e an even cut across the entire wid th of the mower . 2. Place the trac tor [...]

OPERATION Side and Re ar Flail Operation S ection 3-11 © 2011 Alamo Group Inc. OPERA TION Set cutting height a ccording to procedures a bove for rema ining two cu tter secti ons. Make sure that all three rollers are set at the same height to ensu re an even cut across the entire width of the mower . 6.2 Leveling Rear Flail Deck T o facilitate a sa[...]

OPERATION Side and Re ar Flail Operation S ection 3-12 © 201 1 Alamo Group Inc. OPERA TION 7.1 Driveline Length Check When fitting the mower to the tractor , the telescoping dr iveline must be inspected to ensure that at it s most compressed position, the profiles do not “bottom out” , and when at it s farthest extended position, there is suff[...]

OPERATION Side and Re ar Flail Operation S ection 3-13 © 2011 Alamo Group Inc. OPERA TION Shorten the driveline profiles as follows : • Remove the driveline from the tractor . • Position the mower to the point with the shortest dista nce between the tractor PT O shaft a nd cutter gearbox. Shut down the tractor and securely block the mo wer in [...]

OPERATION Side and Re ar Flail Operation S ection 3-14 © 201 1 Alamo Group Inc. OPERA TION DO NOT allow any person under a folded wing unless wing is securely locked up or suppor ted. DO NOT approach the Implement unle ss the T ractor is turned of f and all motion has cea sed. Never work under the frame work, or any lif ted component unless the im[...]

OPERATION Side and Re ar Flail Operation S ection 3-15 © 2011 Alamo Group Inc. OPERA TION 8.2 Mower Pre-Operati on Inspection/Service Before each mowe r use, a complete inspection and ser vice is required to e nsure the mower is in a g ood and safe working con dition. Dam aged and/ or broken parts should be rep aired and/or replaced immediately . [...]

OPERATION Side and Re ar Flail Operation S ection 3-16 © 201 1 Alamo Group Inc. OPERA TION • Ensure rubber d eflectors are in position and not damaged. Repla ce worn , br ok en , an d m issin g sections imm ediately . • Ensure the rollers are in good cond ition and rota te freely . • Ensure the dr ive line inte gr al sh ield is in good condi[...]

OPERATION Side and Re ar Flail Operation S ection 3-17 © 2011 Alamo Group Inc. OPERA TION • Inspect cutter knives and knife pins for looseness and excessive wear . Make sure the mower is securely bloc ked up before c rawling beneath. Replace dam aged, worn, and missing knives as complete sets to maint ain cuttershaft balance. • Remove any gras[...]

OPERATION Side and Re ar Flail Operation S ection 3-18 © 201 1 Alamo Group Inc. OPERA TION Flail Mower PRE-OP ERA TION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tr actor engine is off, all rot ation has stopped and the trac tor is[...]

OPERATION Side and Re ar Flail Operation S ection 3-19 © 2011 Alamo Group Inc. OPERA TION T ractor PRE-OPERA TION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tr actor engine is off, all rot ation has stopped and the trac tor is in p[...]

OPERATION Side and Re ar Flail Operation S ection 3-20 © 201 1 Alamo Group Inc. OPERA TION 9. DRIVING THE TRACTO R AND IMPLEMENT Safe tractor transport req uires the operator possess a thoroug h knowledge of the model being opera ted and precautions to t ake while driving with an att ached implem ent. Ensure the tractor has the capacity to handle [...]

OPERATION Side and Re ar Flail Operation S ection 3-21 © 2011 Alamo Group Inc. OPERA TION Raising the Mower 9.1 St arting the T ractor The procedure to st art the tractor is model specific. Refer to the tractor operator’s manual for st arting procedures for your p articular tractor . Consult an authorized dealer if the st arting procedure is unc[...]

OPERATION Side and Re ar Flail Operation S ection 3-22 © 201 1 Alamo Group Inc. OPERA TION Using the tractor 3-point hi tch control le ver , raise the mower of f the ground about 6”, or just high enough to clear any ground obsta cles. When raising the mower , make su re all connection point s are securely att ached and at least 1” clearance is[...]

OPERATION Side and Re ar Flail Operation S ection 3-23 © 2011 Alamo Group Inc. OPERA TION 9.4 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines, it is possibl e that the main driveline inner profile will pe netrate into the ou ter housing to it s maximum depth until the assembly becomes solid (dr[...]

OPERATION Side and Re ar Flail Operation S ection 3-24 © 201 1 Alamo Group Inc. OPERA TION Inclines and ditches should be app roached along a line which is at an an gle as shown. This type of path will reduce the possib ility of over-collapse of the driveline and re sulting damag e. If the gradient is so steep that such an approach increase s the [...]

OPERATION Side and Re ar Flail Operation S ection 3-25 © 2011 Alamo Group Inc. OPERA TION Many varied objects, such as wire, cable, rope, or chains, can become ent angled in the operating p arts of the mower head. These items could th en swing outside the housin g at greater velocities than the blad es. Such a situation is extremely hazard ous and[...]

OPERATION Side and Re ar Flail Operation S ection 3-26 © 201 1 Alamo Group Inc. OPERA TION Flail Mowers are capa ble under adverse conditions of thro wing objects for great dista nces (300 feet or more) and cau sing serious injury or death. Follow safety messages carefully . STOP MOWING IF P ASSERSBY AR E WITHIN 300 FEET UNLESS: -Front and Rear De[...]

OPERATION Side and Re ar Flail Operation S ection 3-27 © 2011 Alamo Group Inc. OPERA TION 10.4 PT O RPM and Ground S peed Ground speed for mowing will depend upon the height, type , and density of vege tation to be cut. Recommended speed for ef ficient mowe r perfor mance is between 2 and 5 mph(3- 8 kph) . Operate th e mower at its full rated PTO [...]

OPERATION Side and Re ar Flail Operation S ection 3-28 © 201 1 Alamo Group Inc. OPERA TION Do not mow with two machines in the same ar ea except with Cab tractors with the wind ows closed. (SGM-1 1) Mow only in conditions where y ou have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness o r foggy cond itions [...]

OPERATION Side and Re ar Flail Operation S ection 3-29 © 2011 Alamo Group Inc. OPERA TION 10.6 Shutting Down the Implement T o shut down the implement, first bring the tractor to a complete stop. Then slow down the implement by reducing the eng ine speed before diseng aging the PTO. W ait for all motion to stop before proceeding to drive or shut d[...]

OPERATION Side and Re ar Flail Operation S ection 3-30 © 201 1 Alamo Group Inc. OPERA TION Never sta nd or allow another person to st and between a runn ing T ractor and the Mower when disconnecting the Imple ment from the T racto r 3-point hitch. Always shut the T ractor off completely and set the p arking brake before attemptin g to disconnect t[...]

OPERATION Side and Re ar Flail Operation S ection 3-31 © 2011 Alamo Group Inc. OPERA TION 12. MOWER STORAGE It is recommended that th e mower be stored with the center section and both side mowers fully lowere d to ground level. If the mower is stored with the side mo wers in the raised position , select a level area and engage travel locks and tr[...]

OPERATION Side and Re ar Flail Operation S ection 3-32 © 201 1 Alamo Group Inc. OPERA TION 13. TRANSPORTING THE TRACT OR AND IMPLEMENT Inherent hazards of operating the tr actor and implement and the possibilit y of accidents are not left behind when you finish working in an area . Therefor e, the op erator mu st empl oy g ood ju dge ment an d sa [...]

OPERATION Side and Re ar Flail Operation S ection 3-33 © 2011 Alamo Group Inc. OPERA TION If the tractor ’s hydraulic pump is not independe nt of the tr actor PT O, or if the tractor PT O has to be run to have hydraulic power , disconnect the mower driveline from the tractor PTO output sha ft. Secure the driveline to th e mower deck to prevent d[...]

OPERATION Side and Re ar Flail Operation S ection 3-34 © 201 1 Alamo Group Inc. OPERA TION Make cert ain that the “Slow Moving V ehicle” (SMV) sign is inst alled in such a wa y as to be clearly visible an d legible. When tra nsporting t he Equipment use the Tr actor flashing warning lights and follow all local traf fic regulations. (SG-6 ) The[...]

OPERATION Side and Re ar Flail Operation S ection 3-35 © 2011 Alamo Group Inc. OPERA TION Reduce speed before tur ning or ap plying th e brake s. Ensure that both brake pedals ar e locked together when operating on public roads. OPS-U - 0023 13.2 Hauling the T ractor and Implement Before transporting a loade d tractor and implement, measure the he[...]

OPERATION Side and Re ar Flail Operation S ection 3-36 © 201 1 Alamo Group Inc. OPERA TION[...]

Maintenanc e Sec tio n 4- 1 ©201 1 Alamo Group Inc. MAINTENANCE SECTION[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-2 ©201 1 Alamo Group Inc. MAINTENANCE General Instructions T iger Mowers are designed for high pe rformance and rugged durability , ye t with simplified maintenance. The purpose of this section of the manual is to help the operator in the reg ular serv icing of the mo wer . Regular maintenance [...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-3 ©201 1 Alamo Group Inc. MAINTENANCE Regular Maintenance The intervals at which regular servicing should be do ne are based on ho urs o f oper ation . Use th e tractors h our meter to determine when reg ular servicing is required. Daily or Every 8 Hours ITEM SERVICE COMMENTS Drive Shaft Y oke,[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-4 ©201 1 Alamo Group Inc. MAINTENANCE ITEM SERVICE COMMENTS Hydraulic Fluid Level Check Add if required per fluid recommendations Rear Flail Drive (if applicable) L ubricate Grease as instru ct ed in Bearing Flange and detailed main tenance section Shaft Coupler Cutter Shaft Lubricate Grease as[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-5 ©201 1 Alamo Group Inc. MAINTENANCE YEARL Y OR EVER Y 500 HOURS ITEM SERVICE COMMENTS Hydraulic T ank Fluid Change In T ank Hydraulic Fluid Filter Change (10 micron filter ) In-Line HP Filter Change or Change when indicated (10 micron filter ) by restriction indicator . Hydraulic T ank Breath[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-6 ©201 1 Alamo Group Inc. MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vib r at i o n 1. Loose Bolts 1. Check all bolts an d tighten to recommended torque specs. 2. Cutter assembly 2a. Check for damaged blades, disc Unbalanc ed or cutt ershaft. Replac e if needed . 2b. Check for wire , rop[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-7 ©201 1 Alamo Group Inc. MAINTENANCE 5c. Remove large nut on side of large valve block. Remove spring, and use needle nose vise grip to pull spool from block. Check block and spool for contaminates and scratches. Clean parts or replace if scratched. Oil T emperature rises 1. Belt s 1. Low oil [...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-8 ©201 1 Alamo Group Inc. MAINTENANCE These are intended to be gener al specifications. See tractor operators or service manual for exact specifications for your unit. LUBRICA TION RECOMMENDA TIONS Description Application Gen eral S pecification Recommended Mobil Lubricant T ractor Hydraulics R[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-9 ©201 1 Alamo Group Inc. MAINTENANCE T ORQUE SPECIFICA TIONS[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-10 ©201 1 Alamo Group Inc. MAINTENANCE RECOMMENDED FILLING INSTR UCTIONS FOR HYDRAULIC RESER VIORS When filling or checking the oil level, the unit should be parked on a level su rface., shut ” OFF”, and allow suff icient time to cool to ambient tempera ture. Use caution when removing th e [...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-11 ©201 1 Alamo Group Inc. MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FIL TER ELEMENT : Assure system has been shut down a nd de- pressurized. Locate High Pressure Filter housing. Confirm that the ele ment that is abou t to be installed matches the eleme nt p/n on the filter model tag . Exa[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-12 ©201 1 Alamo Group Inc. MAINTENANCE GREASING THE UPPER AND LOWER SHEA VES Locate the grease zerks on the ends of th e upper and lower sheave pins. Mnt-R-0018 Inject Lithium- Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each pin until it protrudes from the e[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-13 ©201 1 Alamo Group Inc. MAINTENANCE With the cutter head lowere d, locate the grease zerks on the linkage and pivot bosses. Inject Lithiu m- Complex Extreme Pressu re grease conforming to NLG12-ISO 320 specificatio ns until it protrudes from the ends. With the cutter head in this position it[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-14 ©201 1 Alamo Group Inc. MAINTENANCE DRIVE SHAFT YOKE, U -JOINT STUB SHAFT With engine stopped, inject Lith ium-Complex extr eme pressure gr ease conforming to NLGI2-ISO 32 0 specifications into universal joints a nd slip yoke until grease appears at the seal. Grease them daily or every 8 hou[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-15 ©201 1 Alamo Group Inc. MAINTENANCE ADJUSTING THE CUTTING HEIGHT Loosen the four ground roller br acket locknuts. Loosen the adjustme nt rod locknut and turn the adjustment rod to adjus t the cutting height. The cutting height is indicated by the end of the adjustment rod on the cutting heig[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-16 ©201 1 Alamo Group Inc. MAINTENANCE GREASING CUTTER SHAFT -FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s). These are located on the bearing cover . Normal conditions require one o r two pumps in each bearing, us ing Lithium- Complex Ex treme Pressure grease conformi ng to NL[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-17 ©201 1 Alamo Group Inc. MAINTENANCE IDLER TENSION Locate the idler tensioning ro d for each flail. Loosen the locking nut. T urn the adjusting nut until the washer between the spri ng and nuts ar e flush with the spring housing or g uide. T ighten locking nut securely . For stand ard cut on [...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-18 ©201 1 Alamo Group Inc. MAINTENANCE ROST A TENSIONER ST ANDARD DUTY REAR FLAILS Remove the shield g uard over the belt shield. Next, remove th e belt shield that covers the tensioner , belt and sheaves. BEL T SHIELD SHIELD GUARD Place a straight edge over both sheaves and measure the belt te[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-19 ©201 1 Alamo Group Inc. MAINTENANCE TENSIONER MEASUREMENT PROCEDURE 1. Measure the Belt S pan (SEE SKETCH). 2. Position th e bottom o f the Larg e “O” Ring on the S pan Scale at the measur ed Belt S pan. 3. Set the Small “O” Ring on the Deflectio n Force Scale to Zero. 4. Place the t[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-20 ©201 1 Alamo Group Inc. MAINTENANCE REVERSING MOWER ROT A TION OF SIDE FLAIL MOWERS T o reverse the rot ation of the side and hydra ulically driven Heav y Duty rear fla il, a different idler arm is needed only fo r side flail. P art No. TF434 6 is used in standard ro tation. Part No. TF4345 [...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-21 ©201 1 Alamo Group Inc. MAINTENANCE REVERSING MOWER ROT A TION OF SD REAR FLAIL MOWERS Remove the shield guard an d belt shield. Next, remove the Rosta stop and loosen the Rosta T ensioner ( CAUTION : the Rosta T ensione r is under be lt pressure. Sudden rele ase of this pr essure may cause [...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-22 ©201 1 Alamo Group Inc. MAINTENANCE REVERSING MOWER ROT A TION REAR MECHANICAL DRIVEN FLAIL MOWERS Remove the rear shaf t guard and disconnect th e chain coupling to th e shaft. Disconnect the P .T .O. drive shaft from the rig ht angle gear box. Remove the gear box from the flail frame and l[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-23 ©201 1 Alamo Group Inc. MAINTENANCE Flail Blades Inspection Inspect the Blades daily for abno rmal wear . REPLACE ALL BLADES on the carrier IMMEDIA TEL Y if any blades have: • Become bent or deformed from it s original shape, or • Wear insid e the blade bolt hole, or • Any cracks are v[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-24 ©201 1 Alamo Group Inc. MAINTENANCE Blade Pins and D-Ring Inspection Blade Pins and D-Rings daily for wear or dam age as follows: Inspect the Blade pins and D-Ring s daily for abnormal wear . Make sure the cotter pins are in place and properly spread . REPLACE BLAD E Pins and D-Rings IMMEDIA[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-25 ©201 1 Alamo Group Inc. MAINTENANCE Flail Axe Blades Inspection Inspect the Blades daily for abno rmal wear . REPLACE ALL BLADES on the carrier IMMEDIA TEL Y if any blades have: • Become bent or deformed from it s original shape, or • Oval shape wear inside the bla de bolt hole, or • A[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-26 ©201 1 Alamo Group Inc. MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolt s daily for wear or damage as follows: Inspect the Blade Bolt daily for abno rma l wear . REPLACE ALL BLADE BOL TS on the carrier IMMEDIA TEL Y if any bolts have: • Visible cracks or • If the blade bol[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-27 ©201 1 Alamo Group Inc. MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT 1. If knives are damaged or badly wo rn, they will need to be replaced as a set. Replacing a single knife can cause severe knife can cause severe vibration and possib le damage to the mower . The knife should not be weld[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-28 ©201 1 Alamo Group Inc. MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEARBOX When filling or checking the fluid level, the unit should be p arked on a level surface with re ar flail down on surface, shut “ OFF”, and cold, (at ambient temperature). Remove the fluid level pl[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-29 ©201 1 Alamo Group Inc. MAINTENANCE P AGE INTENSIONALL Y LEFT BLANK[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-30 ©201 1 Alamo Group Inc. MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT 1. Remove existing cuttershaft, be arings and string guards. 2. Make sure that the end knives on each end of the cuttershaft are orient ated as shown. 3. Apply anti-seize on cuttershaf t as shown on next page. 4. Install non[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-31 ©201 1 Alamo Group Inc. MAINTENANCE[...]

MAINTENANCE Side and Rear Flail Maintenance Section 4-32 ©201 1 Alamo Group Inc. MAINTENANCE DAIL Y MAINTENANCE SCHEDULE The following services should be perform ed daily or every 8 hours of service, following the detaile d maintenance instructions in th e operators manual. _______ Pump Drive Shaf t: Check for end play in driveshaf t / coupler and[...]

P ARTS SECTION J D 5 XX5M - TSF[...]

NOTES[...]

PART NAME INDEX PARTS ORDERING GUIDE ......................................................................................................................................................................... 4 NOTES .......................................................................................................................................[...]

PARTS ORDERING GUIDE ©2011 Alamo Group Inc. Parts Section 5-4 JD5XX5M TSF[...]

NOTES ©2011 Alamo Group Inc. Parts Section 5-5 JD5XX5M TSF[...]

TRACTOR MOUNT KIT ©2011 Alamo Group Inc. Parts Section 5-6 JD5XX5M TSF[...]

TRACTOR MOUNT KIT Continued... ITEM PART NO. QTY. DESCRIPTION 1 06300109 1 MAIN FRAME --- 06300124 1 MNFRM,LDR (LOADER MOUNT) 2 06410898 1 UPRIGHT,LH 3 06410899 1 UPRIGHT,RH 4 06300111 1 AXLE BRC,LH 5 06300110 1 AXLE BRC,RH 6 06380015 1 TANK,RES,WHEEL WELL 7 23152 1 PUMP,P350-1-3/4 GEAR 8 06401034 1 MOUNT,PUMP 9 06380031 1 GUARD,PUMP 10 21639 2 CAP[...]

TRACTOR MOUNT KIT - HYDRAULICS ITEM PART NO. QTY. DESCRIPTION 1 23152 1 PUMP 2 06370109 1 COUPLER 3 06420118 1 DRV SHFT,23.75" (JD5095 - 5105M TRACTORS) 4 LVB24989 1 JD PULLEY KIT (JD5095 - 5105M TRACTORS) 5 06530002 4 CAPSCREW,SKT HD,10MM X 75MM,1.5P 6 06420119 1 DRV SHFT,24.65" (JD5065 - 5085M TRACTORS) 7 06420120 1 ADPTR,CRNKSHFT (JD50[...]

TRACTOR MOUNT KIT - HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION --- 06700091 1 TANK,RES,ASSY,WHEEL WELL 9 06380015 1 TANK,RES,WHEEL WELL 10 06505067 1 SIGHT GAUGE 11 06505044 1 FLTR ASSY,IN-TANK CPLT,SAE10MP 12 21627 4 NYLOCK NUT,3/8",NC 13 06505127 1 PLUG,SAE,#20 14 6T0649 1 FILTER GAUGE 15 TF4888 1 STREET ELBOW,1/8" X 90º 16[...]

2 SPOOL CABLE CONTROL STAND ©2011 Alamo Group Inc. Parts Section 5-10 JD5XX5M TSF[...]

2 SPOOL CABLE CONTROL STAND Continued... ITEM PART NO. QTY. DESCRIPTION 1 31923 1 BRKT,CTRL,CBL 2 6T1251 2 CBL CTRL BOX,180 DEG 3 06510102 1 SWITCH BOX,SIDE 4 34496 1 BRKT,SWITCH BOX 5 6T3951 2 SCREW,MACHINE,8-32 X 1/2" 6 21986 3 LOCKWASHER,1/4" 7 21525 3 HEX NUT,1/4",NC 8 21542 2 CAPSCREW,1/4" X 4",NC 9 21635 3 CAPSCREW,3/[...]

CABLE (MANUAL) LIFT VALVE - 2 SPOOL ©2011 Alamo Group Inc. Parts Section 5-12 JD5XX5M TSF[...]

CABLE (MANUAL) LIFT VALVE - 2 SPOOL Continued... ITEM PART NO. QTY. DESCRIPTION 1 24873 1 VALVE,2SP,HSC,OC 2 06340033 1 VALVE MNT 3 34622 1 PLATE,VALVE,REAR MNT 4 21632 9 CAPSCREW,3/8" X 1-1/2",NC 5 6T2615 4 WASHER,FENDER,3/8" 6 21627 13 NYLOCK NUT,3/8",NC 7 21630 4 CAPSCREW,3/8" X 1",NC 8 22016 4 FLATWASHER,3/8" [...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 24873 ©2011 Alamo Group Inc. Parts Section 5-14 JD5XX5M TSF[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 24873 Continued... ITEM PART NO. QTY. DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1701 1 END COVER,OPEN CENTER 3 TF3009 1 VALVE SECTION (DOUBLE ACTING,DETENT-FLOAT) 4 TF3009 1 VALVE SECTION (DOUBLE ACTING,DETENT-FLOAT) 5 06503067 1 #10 O-RING PLUG 6 31861 1 RELIEF VALVE, 360 PSI 7 TB1017E 1 RELIEF VALVE, 2250 P[...]

WHEEL SPACER ITEM PART NO. QTY. DESCRIPTION 1 06770025 1 KIT,SPCR,WHL,JD 2 06400919 2 RING,SPACER,WHEEL,JD ©2011 Alamo Group Inc. Parts Section 5-16 JD5XX5M TSF[...]

HOSE GUIDE ON HD DRAFT BEAM ITEM PART NO. QTY. DESCRIPTION 1 28955D 1 HD COMBO DRAFT BEAM 2 21627 2 NYLOCK NUT,3/8",NC 3 06370164 1 HOSE GUIDE 4 21632 2 CAPSCREW,3/8" X 1-1/2",NC ©2011 Alamo Group Inc. Parts Section 5-17 JD5XX5M TSF[...]

NOTES 1 ©2011 Alamo Group Inc. Parts Section 5-18 JD5XX5M TSF[...]

COMMON SIDE FLAIL - S UPER DUTY P ARTS SECTION[...]

[...]

PART NAME INDEX PARTS ORDERING GUIDE ......................................................................................................................................................................... 4 NOTES .......................................................................................................................................[...]

PARTS ORDERING GUIDE ©2011 Alamo Group Inc. Parts Section 6-4 COMMON SIDE FLAIL - SD[...]

NOTES ©2011 Alamo Group Inc. Parts Section 6-5 COMMON SIDE FLAIL - SD[...]

COMBO DRAFT BEAM ©2011 Alamo Group Inc. Parts Section 6-6 COMMON SIDE FLAIL - SD[...]

COMBO DRAFT BEAM Continued... ITEM PART NO. QTY. DESCRIPTION 1 32143 1 COMBO DRAFT BEAM -STD DTY FLAIL 2 6T0151R 1 HYD. CYLINDER 3” X 10” 3 32215 1 HYD. CYLINDER 3” X 12” - STD DTY 4 TF4500A 1 PIVOT ARM 5 TF4507B 1 RIGHT LINKAGE ARM 6 TF4506B 1 LEFT LINKAGE ARM 7 30126B 2 PIN, HEAD PIVOT 8 6T3001 1 PIN, BEAM PIVOT 9 TF4519 2 PIN, LINKAGE 10[...]

63IN SIDE FLAIL - STANDARD ROTATION ©2011 Alamo Group Inc. Parts Section 6-8 COMMON SIDE FLAIL - SD[...]

63IN SIDE FLAIL - STANDARD ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION 1 28647E 1 BONNET,63,STD,COMBO 2 28665A 1 BAFFLE,63,STD ROT-STD 3 6T2283 8 CARRIAGE BOLT,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 18 LOCKWASHER,3/8 6 21625 40 HEX NUT,3/8 NC 7 27975A 1 GUARD,CUTTERSHAFT 5 8 21731 4 CAPSCREW,1/2 X 1-1/2 NC 9 21990 6 LOCKWASHER,1/2[...]

63IN SIDE FLAIL - REVERSE ROTATION ©2011 Alamo Group Inc. Parts Section 6-10 COMMON SIDE FLAIL - SD[...]

63IN SIDE FLAIL - REVERSE ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION 1 28647E 1 BONNET,63,STD,COMBO 2 28969A 1 TRASH GUARD,63REV ROT-STD 3 6T2283 8 CARRIAGE BOLT,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 18 LOCKWASHER,3/8 6 21625 40 HEX NUT,3/8 NC 7 27975A 1 GUARD,CUTTERSHAFT 5 8 21731 8 CAPSCREW,1/2 X 1-1/2 NC 9 21990 8 LOCKWASHER,[...]

75IN SIDE FLAIL - STANDARD ROTATION ©2011 Alamo Group Inc. Parts Section 6-12 COMMON SIDE FLAIL - SD[...]

75IN SIDE FLAIL - STANDARD ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION 1 28736D 1 BONNET,75,STD,T3F,RT 2 28737 1 BAFFLE,75,STD ROT-STD 3 6T2283 8 CARRIAGE BOLT,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 18 LOCKWASHER,3/8 6 21625 40 HEX NUT,3/8 NC 7 27975A 1 GUARD,CUTTERSHAFT 5 8 21731 4 CAPSCREW,1/2 X 1-1/2 NC 9 21990 6 LOCKWASHER,1/2[...]

75IN SIDE FLAIL - REVERSE ROTATION ©2011 Alamo Group Inc. Parts Section 6-14 COMMON SIDE FLAIL - SD[...]

75IN SIDE FLAIL - REVERSE ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION 1 28736D 1 BONNET,75,STD,T3F,RT 2 28969A 1 TRASH GUARD,63REV ROT-STD 3 6T2283 8 CARRIAGE BOLT,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 18 LOCKWASHER,3/8 6 21625 40 HEX NUT,3/8 NC 7 27975A 1 GUARD,CUTTERSHAFT 5 8 21731 8 CAPSCREW,1/2 X 1-1/2 NC 9 21990 8 LOCKWASHER[...]

SIDE FLAIL DRIVE ASSEMBLY ©2011 Alamo Group Inc. Parts Section 6-16 COMMON SIDE FLAIL - SD[...]

SIDE FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 ------ - BONNET *REFER TO HEAD PARTS 2 28679B 1 MOTOR CHANNEL 3 21700 2 HEX NUT, 1/2", NF 4 TF3620A 1 SPRING,TENSIONER 5 27938 1 BUSHING,MACH,1ODX1/2IDX14GA. 6 40496 1 ROD,THREADED,1/2NFX8 7 PT3611A 1 CLEVIS,6" 8 06504013 1 MOTOR, M350-1 3/4 GEAR 9 TF3044 1 SHEAVE,8.0[...]

3IN X 10IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 6T0151R - HYD. CYLINDER 3" X 10" 1 6T0167 1 CYLINDER BUTT 2 6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0164 1 CYLINDER TUBE 5 6T0161 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0176 4 TIE ROD ASY ------ 6T0187 - SEAL KIT 9 ------ 2 O - RING 10 -[...]

3IN X 12IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 32215 - HYD. CYLINDER 3" X 12" 1 6T0167 1 CYLINDER BUTT 2 6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0204 1 CYLINDER TUBE 5 6T0203 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0205 4 TIE ROD ASY ------ 6T0187 - SEAL KIT 9 ------ 2 O - RING 10 ---[...]

RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ------ 06505044 - FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW,8MM X 25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY ©2011 Alamo Group Inc. Parts Section 6-20 COMMON SIDE FLAIL - [...]

NOTES 2 ©2011 Alamo Group Inc. Parts Section 6-21 COMMON SIDE FLAIL - SD[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30198 ©2011 Alamo Group Inc. Parts Section 6-22 COMMON SIDE FLAIL - SD[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30198 Continued... ITEM PART NO. QTY. DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1702 1 END COVER, POWER BEYOND 3 TF3009 1 VALVE SECTION (DOUBLE ACTING, DETENT - FLOAT) 4 TF3009 1 VALVE SECTION (DOUBLE ACTING, DETENT - FLOAT) 5 06503067 1 RELIEF PLUG 6 TF4212 1 RELIEF VALVE, 200 PSI 7 TB1017M 1 SHUT-OFF PLUG 8[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30801 ©2011 Alamo Group Inc. Parts Section 6-24 COMMON SIDE FLAIL - SD[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30801 Continued... ITEM PART NO. QTY. DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1702 1 END COVER, POWER BEYOND 3 TB1017P 1 VALVE SECTION (SINGLE ACTING, SPRING DETENT) 4 06502091 1 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) (NO AUX VALVE PORTS) 5 N/A - N/A 6 N/A - N/A 7 TB1017M 1 SHUT-OFF PLUG 8 TB1017E 1 R[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31752 ©2011 Alamo Group Inc. Parts Section 6-26 COMMON SIDE FLAIL - SD[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31752 Continued... ITEM PART NO. QTY. DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1702 1 END COVER, POWER BEYOND 3 TB1017P 1 VALVE SECTION (SINGLE ACTING, SPRING DETENT) 4 TB1017P 1 VALVE SECTION (SINGLE ACTING, SPRING DETENT) 5 N/A - N/A 6 N/A - N/A 7 TB1017M 1 SHUT-OFF PLUG 8 TB1017E 1 RELIEF VALVE, 2250 PSI [...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31320 ©2011 Alamo Group Inc. Parts Section 6-28 COMMON SIDE FLAIL - SD[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31320 Continued... ITEM PART NO. QTY. DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 4 31597 1 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 5 06503067 1 RELIEF PLUG 6 06503067 1 RELIEF PLUG 7 N/A - N/A 8 6T4209 1 RELIEF PLUG 9 31862 1[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31322 ©2011 Alamo Group Inc. Parts Section 6-30 COMMON SIDE FLAIL - SD[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31322 Continued... ITEM PART NO. QTY. DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31600 1 VALVE SECTION (DOUBLE ACTING, DETENT-FLOAT) 4 31600 1 VALVE SECTION (DOUBLE ACTING, DETENT-FLOAT) 5 06503067 1 RELIEF PLUG 6 31861 1 RELIEF VALVE, 360 PSI 7 N/A - N/A 8 6T4209 1 RELIEF PLUG 9 31[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502040 ©2011 Alamo Group Inc. Parts Section 6-32 COMMON SIDE FLAIL - SD[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502040 Continued... ITEM PART NO. QTY. DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 4 31597 1 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) (REMOVE SHUTTLE DISC) 5 06503067 1 RELIEF PLUG 6 06503067 1 RELIEF PLUG 7 06503068 1 RELIEF[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502042 ©2011 Alamo Group Inc. Parts Section 6-34 COMMON SIDE FLAIL - SD[...]

CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502042 Continued... ITEM PART NO. QTY. DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31600 1 VALVE SECTION (DOUBLE ACTING, DETENT FLOAT) 4 31600 1 VALVE SECTION (DOUBLE ACTING, DETENT FLOAT) (REMOVE SHUTTLE DISC) 5 06503067 1 RELIEF PLUG 6 31861 1 RELIEF VALVE, 360 PSI 7 06503068 1 R[...]

FRONT HYDRAULIC PUMP BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 23152 - PUMP ASSEMBLY 1 3/4” COMPLETE 1 22765 1 SEAL 2 22766 1 SHAFT END COVER 3 22767 2 CHECK AND END COVER 4 22768 2 BUSHING 5 22769 2 CHANNEL SEAL 6 22770 2 THRUST PLATE 7 22771 1 DRIVE SHAFT AND GEAR SET 1 3/4” 8 22772 2 GASKET SEAL 9 22773 4 DOWEL PINS 10 22774 1 GEAR HOU[...]

FLAIL MOTOR BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06504013 - MOTOR ASSEMBLY 350 - TSF 1 06504039 1 SHAFT END COVER 2 06504040 1 PORT END COVER 3 06504041 1 GEAR HOUSING 4 06504042 1 MATCHED GEAR SET 5 TF4402 1 BALL BEARING 6 06504043 4 CAP SCREW 7 06504044 2 SET SCREW 8 06504028 1 KEY 9 06504045 4 DOWEL PIN 10 ------ 1 NAMEPLATE 11 763759[...]

COOLER ASSEMBLY ©2011 Alamo Group Inc. Parts Section 6-38 COMMON SIDE FLAIL - SD[...]

COOLER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 21530 10 CAPSCREW,1/4 X1 NC 2 21986 10 LOCKWASHER,1/4 3 22014 10 FLATWASHER,1/4 4 35176 10 1/4 U-NUT 5 06370015 1 SCREEN,COOLER,FRNT 6 06380006 1 MNT,COOLER,BUMPER TANK,RH 7 06380007 1 MNT,COOLER,BUMPER TANK,LH 8 06510026 1 COOLER,FRONT MNT 9 21629 4 CAPSCREW,3/8 X 3/4 NC 10 21988 4 LOCK[...]

BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION * 06510083 - BRAKE VALVE, ASSY 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, 2600 PSI ©2011 Alamo Group Inc. Parts Section 6-40 COMMON SIDE FL[...]

BRAKE VALVE HYDRAULIC SCHEMATIC ©2011 Alamo Group Inc. Parts Section 6-41 COMMON SIDE FLAIL - SD[...]

SIDE FLAIL TRAVEL LOCK ITEM PART NO. QTY. DESCRIPTION 1 ------ - BONNET *REFER TO FLAIL ASSEMBLY 2 30531A 1 BRACKET, TRAVEL LOCK 3 TF4248 1 PLATE, TRAVEL LOCK 4 23745 1 TRAVEL LOCK HOOK 5 21783 2 CAPSCREW,5/8”X2” NC 6 21992 2 LOCKWASHER, 5/8” 7 21775 2 HEX NUT, 5/8” NC 8 TF4250 1 PIN, TRAVEL LOCK ©2011 Alamo Group Inc. Parts Section 6-42 C[...]

DRAFT BEAM TRAVEL LOCK ITEM PART NO. QTY. DESCRIPTION 1 32143 1 DRAFT BEAM 2 6T0106 1 TRAVEL LOCK BRACKET 3 21833 1 CAPSCREW 3/4” X 2 1/4” 4 ------ - MAIN FRAME *REFER TO PARTS SECTION 5 33856 1 BRKT,PIN HOLDER 6 21988 2 LOCK WASHER 3/8” 7 21629 2 CAPSCREW 3/8” X 3/4” 8 6T3020 2 R - CLIP 5/32” 9 6T0107 2 TRAVEL LOCK PINS 3/4” X 3 1/4?[...]

SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 06514013 1 SWBX,ALUM,BLK,06510102 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 33811 1 SWITCH,MASTER/DECK FLOAT 4 6T3923 1 INDICTATOR LIGHT,ON,RED 5 06514014 1 BREAKER,10A,SWBX 6 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 7 06550018 1 DECAL,SWTCHBX,TM/TSF,CG 8 35227 1 RELAY,DP,DT,12V,LY2F,35226 ©2011 Alamo Group Inc. [...]

SWITCH BOX SCHEMATIC ©2011 Alamo Group Inc. Parts Section 6-45 COMMON SIDE FLAIL - SD[...]

NOTES 3 ©2011 Alamo Group Inc. Parts Section 6-46 COMMON SIDE FLAIL - SD[...]

FIRE SUPRESSION SYSTEM ©2011 Alamo Group Inc. Parts Section 6-47 COMMON SIDE FLAIL - SD[...]

FIRE SUPRESSION SYSTEM PARTS ©2011 Alamo Group Inc. Parts Section 6-48 COMMON SIDE FLAIL - SD[...]

FIRE SUPRESSION SYSTEM PARTS Continued... ITEM PART NO. QTY. DESCRIPTION 1 06520357 1 TANK,FIRE SUPRESS SYS,RAILKUT 2 06520358 1 MNT,TANK,FIRE KIT,RAILKUT 3 06520359 1 PUMP,FIRE SUPRESS SYS,RAILKUT 4 6T2181 4 CAPSCREW,SKT HD,10/24 X 3/4 5 24890 4 HEX NUT,10-24 NYLOCK 6 06520360 1 HOSE REEL,FIRE KIT,RAILKUT 7 21630 4 CAPSCREW, 3/8 X 1,NC 8 21627 8 N[...]

FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC ©2011 Alamo Group Inc. Parts Section 6-50 COMMON SIDE FLAIL - SD[...]

WETCUT ©2011 Alamo Group Inc. Parts Section 6-51 COMMON SIDE FLAIL - SD[...]

WETCUT 50 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06370136 1 MNT,TANK,50GAL,WETCUT 4 06520342 1 TANK,50GA.,WETCUT 7 RD1032 3 PIN,LYNCH 1/4" X 2" 8 TB1036 1 PIN,SEC BOOM SWIV 1X4-11/16" 9 06520343 4 ANCHOR,STRAP,WETCUT 10 06520344 4 BOLT,STRAP,TANK,WETCUT 11 06520345 2 STRAP,TANK,WETCUT ©2011 Alam[...]

WETCUT 100 OR 150 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06370138 1 MNT,TANK,100GAL,WETCUT ------ 06370139 - MNT,TANK,150GAL,WETCUT 4 06520372 1 TANK,100GA.,WETCUT ------ 06520373 - TANK,150GA.,WETCUT 5 21527 2 HEX NUT,NYLOCK,1/4" NC 6 21530 2 CAPSCREW,1/4" X 1" NC 7 RD1032 3 PIN,LYNCH 1/4" [...]

WETCUT TANK PLUMBING ©2011 Alamo Group Inc. Parts Section 6-54 COMMON SIDE FLAIL - SD[...]

WETCUT TANK PLUMBING Continued... ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06520336 1 CNTRLR,SENSOR,06520333 3 06520341 1 PUMP,WETCUT 4 06520346 1 FITTING,BULKHEAD,WETCUT 5 06520347 1 FITTING,ELBOW,WETCUT 6 06520348 1 VLV,BALL,WETCUT 7 06520349 6 FITTING,BARB,HOSE,WETCUT 8 06520352 4 FITTING,NIPPLE,1/2X3/8,WETCUT 9 06520353 1 FITT[...]

WETCUT SPRAYER HEAD ASSEMBLY ©2011 Alamo Group Inc. Parts Section 6-56 COMMON SIDE FLAIL - SD[...]

WETCUT SPRAYER HEAD ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 06370105 1 HOOD,SPRAYER 2 06370106 1 HINGE,LH,SPRAYER 3 06370107 1 HINGE,RH,SPRAYER 4 06370108 1 HINGE,CNTR,SPRAYER 5 06410668 1 GUARD,SPRAYER,WETCUT 6 06410753 1 MNT,RH,WET CUT 7 06410754 1 MNT,LH,WET CUT 8 06410796 1 GUARD,HOSE,WETCUT 9 06420069 3 PIN,HINGE,WET CUT 10 0649[...]

WETCUT CABLES ©2011 Alamo Group Inc. Parts Section 6-58 COMMON SIDE FLAIL - SD[...]

W ARRANTY SECTION Warranty Section 7-1[...]

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W ARRANTY INFORMA TION T iger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrant s to the original Retail Customer , the new T iger equipment is free of defects in material and workmanship. Any part of equipment that in T iger ’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the f[...]

ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter . By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator . Remember , SAFETY IS YOU! Y our safety an[...]

T O THE OWNER / OPERA TOR / DEALER T o keep your implement running ef ficiently and safely , read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health A[...]

Printed in USA © T iger Corporation[...]