Toshiba 4200FA manual

0 U NINTERRUPTIBLE P OWER S YSTEM THREE-PHASE 15/ 25/ 30/ 33/ 50 kVA UPS 4200 FA USER'S MANUAL MANUFACTURED IN THE U.S.A. Document Number: 53878-004 Date: April 2005[...]

TOSHIBA 1 4200 FA THREE PHASE- 15/25/30/33/50 kVA UNINTERRUPTIBLE POWER SYSTEM OPERATION MANUAL FOR MODELS T42F3F150X#MBN T42F3F150F#MBN T42#3#150##MXN T42F3F250X#MBN T42F3F250F#MBN T42#3#250##MXN T42F3F300X#MBN T42F3F300F#MBN T42#3#300##MXN T42F3F330X#MBN T42F3F330F#MBN T42#3#330##MXN T42F3F500XAMBN T42F3F500F#MBN T42#3#500##MXN TOSHIBA INTERNATIO[...]

TOSHIBA 2 UNINTERRUPTIBLE POWER SUPPLY Complete the information below for the UPS system received. Unless otherwise specified on the warranty card, the warranty peri od for the UP S or UPS part is 36 months from the shipment date (see TIC bill of lading). Unless otherwise specified on the warranty card, th e warranty period for a UPS battery is 24 [...]

TOSHIBA 3 Manual’s Purpose and Scope This manual provides information on how to safely install, operate, and maintain your TIC power electronics product. This m anual includes a section of general safet y instructions that describes the warning labels and symbols that a r e used throughout the manual. Read the manual completely before installing,[...]

TOSHIBA 4 General Safety Instructions DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information and directio ns that are contained in this manual. Safety Alert Symbol The Safety Alert Sy mbol indicates that a potential personal inju ry hazard exi sts. The symbo[...]

TOSHIBA 5 Special Symbols To identify special hazards, other symbols may appe a r in conjunction with the DANGER , WARNING and CAUTION signal words. These symb ols indicate areas that require special a nd/or strict adherence to the procedures to prev ent serio us i njury to personnel or death. Electrical Hazard Symbol A symbol which indicates a haz[...]

TOSHIBA 6 Equipment Warning Labels DO NOT attempt to install, operate, maintain, or di spose of this equipment until you have read and understood all of the product wa rnings and user direct ions that are contained in this in struction manual. Shown below are examples of warning l abels that may be found attached to the equipment. DO NOT remove or [...]

TOSHIBA 7[...]

TOSHIBA 8 TABLE OF CONTENTS 1.0 Product Descr iption ................................................................................................ 13 1.1 Theory of Operat ion............................................................................................................ ................ 13 1.2 Application and Use.....................[...]

TOSHIBA 9 5.15 LCD (Liquid Crystal Di splay) Functions......................................................................................... ..... 43 5.15.1 Line-1 System Messages ......................................................................................................... ... 43 5.15.2 Line-2 System F ault Messages .................[...]

TOSHIBA 10 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important inst ructions that shou ld be followed during the installation, maintenance, and operation of the UPS and its batteries to assure safe and proper operation 1. Turn off, lockout, and tagout all power sources before connecting the power wiring to the equip[...]

TOSHIBA 11 The maximum ambient temperatures in which the Uninte rruptible Power System (UPS) should be operated is 104 ° F (40°C) or 89 ° F (32°C) if the battery cabinet is subject to the same ambient. The nominal battery voltage for all internal battery models i s 288VDC. The nominal battery voltage for all external battery models is 288VDC. A[...]

TOSHIBA 12 To be performed by Qualified Personnel only. 1) Verify that the UPS is off and that the powe r cord is disconnected from the power source. 2) Remove watches, rings or other metal o bject s. 3) Use tools with insulated handles to prev ent inadvertent shorts. 4) Wear rubber gloves and b oots. 5) Do not place tools or any metal parts on top[...]

TOSHIBA 13 1.0 Product Description 1.1 Theory of Operation An Uninterruptible Power Supply (UPS) is a syst em t hat is install ed between the commercial power and the critical load. The UPS provi des steady AC output power d uring commercial power fluctuations and interru ptions. During “Normal Operation” the UPS utilizes commerci al AC power a[...]

TOSHIBA 14 2.0 Uncrating/Inspecti on/Storage/Disposal 2.1 Uncrating the ne w UPS equipment 15/25/30/33kVA: Upon receipt of the UPS, a careful insp ection for shipping damage sho uld be made. Units shipped within North America are sh rin k-wrap ped, those outside No rth Ameri ca are crated. 1. Remove packing material. 1a. For international units, re[...]

TOSHIBA 15 2.2 Uncrating the ne w UPS equipment 50kVA: Upon receipt of the UPS, a careful insp ection for shipping damage sho uld be made. Units shipped within North America are sh rin k-wrap ped, those outside No rth Ameri ca are crated. 2.3 1. Remove packing material. 1a. For international units, remove the screws that attach the shipping crate t[...]

TOSHIBA 16 Inspection of the new UPS equipment After Uncrating: 1) Check the unit for loose, broken, bent or other damaged parts. If damage has occurred during shipment, keep all original crating an d packing materials fo r return to the shipping agent. The equipment warranty will not apply to units that are damaged durin g shipment. 2) Check to se[...]

TOSHIBA 17 3.0 Installation Precautions Based on the 4200 FA UP S external dimensions and the way the outer panel s are removed; minimum amounts of unobstru cted space around t he unit are necessary for ventilation and maintenance access. Figure 3. 1 sh ows the minimum clearances require d for proper UPS site installation. 3.1 Equipment Placement 1[...]

TOSHIBA 18 3.2 System Preparation (Pre-Power) Before connecting the UPS to a power source; move the Circuit Breake rs (ON/OFF), on the front panel, to the OFF position and move the operatio n STOP/RUN key swit ch, on the front panel, to the STOP position. 3.3 Operating Precautions 1) The UPS should not be powered up until t he entire operation man [...]

TOSHIBA 19 4.0 UPS Connections 4.1 Power Connections 15/25/30/33 kVA with Internal Batteries The following illustrates the wiring co nnections from the power di stribution panel (not part of the UPS) to the terminal block of the 15/25/30/33 kVA UPS Models 4.1.1 CUSTOMER-PROVIDED AC DISTRIBUTION PANEL INPUT GROUND RESISTANCE LESS THAN 10 OHMS TB1 TB[...]

TOSHIBA 20 Power Connections 15/25/30/33kV A with Internal Transformer The following illustrates the wiring co nnections from the power di stribution panel (not part of the UPS) to the terminal block of the 15/25/30/33 kVA UPS Models Optional Bypas s Input: 3-Phase, 3-Wire *208V requires 3-Phase, 4-Wire Wye TB4 INPUT GROUND RESISTANCE LESS THAN 10 [...]

TOSHIBA 21 4.1.2 Recommended Wire Size and Torque Requir ements UPS Input and Output Terminals Minimum Wire Size and Torque Requirements UPS Input and Output Terminals 15/25/30/33 kVA (USE MINIMUM 75° C INSULATED COPPER WIRING) 15 kVA 25 kVA 30/33 kVA Phase: (A) (B) (C) Input: (H1) (H2) (H3) AWG Torque AWG Torque AWG Torque 208 8 51 in-lbs. 4 51 i[...]

TOSHIBA 22 4.1.3 Power Connection Cable Routing and Conduit Placement The following illustrates the pr oper cable routing that should be foll owed during the power connection process of the 15/25/30/33 kVA. Note: 1) Input and Output conductors shall be installed in sepa rate conduits, and installed in accordance with the latest edition of NEC and t[...]

TOSHIBA 23 4.2 Control Circuit and External Battery Interface Connections 15/ 25/30/33 kVA The following illustrates the wiring co nnections of the Control Circui ts, and Battery Interface Circuits. 4.2.1 Recommended Wire Size and Torque Requir ements UPS Control and Battery Interface 15/25/30/33kVA Minimum Wire Size and Torque Requirements UPS Con[...]

TOSHIBA 24 4.3 Power Connections 50 kV A The following illustrates the wiring co nnections from the power di stribution panel (not part of the UPS) to the terminal block of the 50 kVA UPS Model Optional: Bypass Input: 3-phase, 3-wire 208V requires 3-phase, 4-wire (H1) (H2) (H3) (N) (H1) (H2) (H3) (N) (L1) ( L2) (L3) (N) (+ ) (-) OUTPUT: 3-phase (4-[...]

TOSHIBA 25 4.3.1 Recommended Wire Size and Torque Requi rements For UPS Input and O utput Terminals Minimum Wire Size and Torque Requirements UPS Input and Output Terminals 50 kVA (USE MINIMUM 75° C INSULATED COPPER WIRING) INPUT: OUTPUT: AWG (L1)(L2)(L3 ) Tightening (H1) (H 2) (H3) NEUTRAL AWG AWG NEUTRAL AWG Torque 208 1/0 250MCM 208/120 1/0 250[...]

TOSHIBA 26 4.3.2 Power Connection Cable Routing The following illustrates the prop er cabl e routing that should be followed during the power connection process for the 50kVA. Removable cover for conduit access Bottom Conduit Entry[...]

TOSHIBA 27 4.4 Control Circuit and External Interface Conne ctions The following illustrates the wiring co nnections of the Control Circui ts, and Battery Interface Circuits for the 50kVA. 4.4.1 Recommended Wire Size and Torque Requir ements UPS Control and Battery Interface 50 kVA Minimum Wire Size and Torque Requirements UPS Control and Battery I[...]

TOSHIBA 28 4.5 Communication Interface 4.5.1 Remote Contact This interface is a standard feature and i s available as dry switch contacts through a DB9 male connector located on the front of the UPS. The following schematic shows the co ntact state and pin assignment for each signal and t he associated DB9 connector pin -out. Notes: 1) Pin “switc[...]

TOSHIBA 29 4.5.2 RS-232C The RS-232C serial communication interface i s available through a DB9 female conne ctor located on the backsi de of the UPS. This interface allows control o f the UPS from a compute r network running To shiba RemotEyeII ™ software. The computer a nd the UPS are connected through a serial RS-232C communication port. The a[...]

TOSHIBA 30 5.0 Technical Data 5.1 4200 FA 15 / 25kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries Model Number T42F3F150XA MBN T42F3F150##MBN T42F3F250XA MBN T42F3F250##MBN Rated Output Capacity 15 kVA 25 kVA External Dimensions W x D x H (mm) 20” x 36.25” x 59.85” 508mm x 90.75mm x 1520.2mm Rated Voltage 208 VAC Voltage Variation +10[...]

TOSHIBA 31 5.2 4200 FA 15/ 25kVA w/Internal Transformer Model Number T42#3*150#AMXN T42#3*250#AMXN Input # = (B: 208; H: 220; C: 240; N: 380–415; D: 480; M: 600) VAC Output *= (F: 208; H: 220 wye; J: 240; P: 380–415 wye; K: 480 wye: M:600) Rated Output Capacity 15 kVA 25 kVA External Dimensions W x D x H (mm) 20” x 36.25” x 59.85” 508mm x[...]

TOSHIBA 32 5.3 4200 FA 30 / 33kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries Model Number T42F3F300XA MBN T42F3F300##MBN T42F3F330XA MBN T42F3F330##MBN Rated Output Capacity 30 kVA 33 kVA External Dimensions W x D x H (mm) 20” x 36.25” x 59.85” 508mm x 90.75mm x 1520.2mm Rated Voltage 208 VAC Voltage Variation +10% to -30%; (-15% to[...]

TOSHIBA 33 5.4 4200 FA 30/ 33kVA w/Internal Transformer Model Number T42#3*300#AMXN T42#3*330#AMXN Input # = (B: 208; H: 220; C: 240; N: 380–415; D: 480; M: 600) VAC Output *= (F: 208; H: 220 wye; J: 240; P: 380–415 wye; K: 480 wye: M:600) Rated Output Capacity 30 kVA 33 kVA External Dimensions W x D x H (mm) 20” x 36.25” x 59.85” 508mm x[...]

TOSHIBA 34 5.5 4200 FA 50kVA @ 208 VAC Input/ 20 8 VAC Ou tput w/Internal Batteries Model Number T42F3F500XA MBN T42F3F500##MBN Rated Output Capacity 50 kVA External Dimensions W x D x H (mm) 35.6” X 38.9” X 59.4” (904mm x 970mm x 1509mm ) Rated Voltage 208 VAC Voltage Variation +10% to -30%; (-15% to -30%) **** Rated Frequenc y 50 / 60 Hz In[...]

TOSHIBA 35 5.6 4200 FA 50kVA w /Internal Tr ansfor mer Model Number T42#3*500#A MXN Input # = (B: 208; H: 220; C: 240; N: 380–415; D: 480; M: 600) VAC Output *= (F: 208; H: 220 wye; J: 240; P: 380–415 wye; K: 480 wye; M:600) Rated Output Capacity 50 kVA External Dimensions W x D x H (mm) 35.6” X 38.9” X 59.4” (904mm x 970mm x 1509mm ) Rat[...]

TOSHIBA 36 Operating the UPS 5.7 Operating the UPS 5.7.1 AC Input Mode (Normal Operation) The following illustratio n shows circuit power flo w when the UPS is operat ing normally in the AC Input Mode. The rectifier includes a boost chopp er circuit that converts the AC in put power into DC power. The boost ch opper circuit maintains a constant vol[...]

TOSHIBA 37 Power flow in Bypass mode for the Altern ate Input Models 5.7.3 Battery Backup Mode The following illustration s hows power flow du ring the battery backup mode. When commercial AC powe r failures occur, the b atteries instantly begin supplyin g DC voltage to the main inverter circuit. This circuit inverts (hen ce; Inverter) the DC power[...]

TOSHIBA 38 5.8 Battery Backup Time and Dischar ge Process The UPS system, when used in conjunctio n with a Toshiba designed Battery System, is designed to provide several minutes of back-up time (Refer to the Battery System Manual for back-up times). These tim es are valid when the unit is operating unde r full load. When these models are operating[...]

TOSHIBA 39 5.10 Battery Recharging The illustration below shows a graphical repres entation of the UPS ba ttery recharge process after a full discharge. The recharge process usu ally consists of three st eps. During the first step, the chargi ng current is maintained at approximately 4.0 amperes for the 15/25/30/33kVA and app roximately 11.5 ampere[...]

TOSHIBA 40 5.11 Front Panel Layout (All Units) Refer to the following illustration for the entire UPS front panel o perating procedures. 5.12 EPO (Emergency Power Off) Function These units are equipped with terminals for receiving an EPO (E mergency Power Off) "closed contact" switch command from two locat ions: (1) a remote location and [...]

TOSHIBA 41 pattern duration for each condition. Time interv als are sho wn in seconds. The audi ble alarm can be silenced, by pressi ng “BUZZ STOP” on the keypad. Condition Audible pattern UPS in Battery Backup Mode (Battery Voltage 100-92%) UPS Low Battery (Battery Voltage < 92%) Overload Fault .5 S .5 S .5 S .5 S 1 S 1 S 1 S 7 S[...]

TOSHIBA 42 5.14 LED (Light Emitting Diode) Functions The following list describes the condition s necessary for each LED lamp to be "on." This green LED lam p is "on" when the UPS is op erating normall y within specifications. If there is no power failure and the input voltag e is in an under-voltage condition, the AC IN lamp wi[...]

TOSHIBA 43 5.15 LCD (Liquid Crystal Display) Functions The LCD screen is a 4-line by 20-cha racter wide di splay. The LCD display contains information about the operation of the UPS. It shou ld be us ed in conjunction with the LED display and th e audible alarms for total system moni toring. The LCD displays certain information only on specific lin[...]

TOSHIBA 44 5.15.4 Line-4 System Messages Line-4 messages reflect the UPS operating conditions. Warning messag es will be displayed when an abn ormal operating condition occurs. The following chart shows the allowable Line-4 messages. Line-4 Messages Displayed Message Translation PHEI Displayed when Input Phase rotation has bee n wired in a counter-[...]

TOSHIBA 45 5.16 Initial Battery Charge The UPS Battery System must be charged before it is used for the first time or when th e unit has not been used (A C power source removed) for more than 10 day s. Use the following procedure to recharge the UPS Battery System: 1) Switch on power at the UPS input di stribution panel, and battery disconnects. 2)[...]

TOSHIBA 46 5.17 Start-up Procedure The UPS batteries must be charge d before the UPS is used for the first time o r if the unit has not been used (AC power sou rce rem oved) for more than 10 days. If the batteries are charged then use the followin g start-up procedure: 1) Verify that all power switches are off, and t hat the "STOP/RUN” Switc[...]

TOSHIBA 47 5.18 Shutdown Procedure When turning off the UPS, the following shutdown procedure should be used: Move the “STOP/RUN” key switch, located on the front panel, to “STOP." Operation of th e inverter stops. Output power is no w provi ded to the load through the unit's Bypass circuit. While in this state of operation; if a po[...]

TOSHIBA 48 5.19 Maintenance Bypass Procedure When operating the Maintenan ce Bypass, the fo llowing operation procedure should be used: WA R N I N G Failure to adhere to the following instructions could result in damage to your equipment and/or you risk removal of po wer to any equipment attached to the UPS. From UPS to Maintenance Bypass 1) Move t[...]

TOSHIBA 49 5.20 Keypad Overvie w The following illustrates the 12-key data entry pad wit h each key functionally labeled. MONI BATT F1 IN OUT BATT TEST BUZZ STOP MENU ENTER RESET MONI Press to display system-monitoring screens. BATT Press to display UPS battery conditions. F1 Press to change setting s of various menus. IN Press to display UPS input[...]

TOSHIBA 50 5.21 Key Functions 5.21.1 MONI After the UPS has been succes sfully started, the system will be in the normal 'AC Input Mode' of operation. The L CD screen w ill automatically di splay the main MONI (monitor) function. If the MONI key is pre ssed at this time the screen output will not change. The MONI function autom atically m[...]

TOSHIBA 51 5.21.4 BATT Key When the BATT key is pressed during norm al 'A C Input Mode' of operation, the LCD screen displays details ab out the battery capacity. The following system message is displayed: - UPS ON-LINE - BATTERY VOLTAGE=324V CHARGE CURR. =0% If an AC input power failure occu rs, and no abnormal ope rating conditions are [...]

TOSHIBA 52 When the battery test i s completed, the previous o peration will be resume d and the main system MONI screen will be display ed. If the battery test detects a low DC battery voltage, then the message screen will display: - UPS ON-LINE - OUTPUT VOLTAGE=208V CURRENT=38/55/48% * LOW BATTERY * If the battery test passes then the follo wing [...]

TOSHIBA 53 5.22 Menu Data Screens 5.22.1 Settings for Calendar and Clock Press the MENU key to access the menu data screen s and press the 'down' arrow key to scroll to the present date and time adjustme nt scre en: CALENDER / CLOCK DATE (DAY) TIME >*F1: DATA SET MODE > ∆ / ∇ PRV/NEXT SCREEN Press the F1 key to display the follo[...]

TOSHIBA 54 Press the F1 key to display the LCD-Idle mode setting adjustme nt scre en: DISPLAY DURATION SET <3 MIN> 30 MIN > ∆ / ∇ : CHANGE DATA >ENTER:ACCEPT CHANGE Press the 'up' or 'down' arrow key to move the marker between the two available idle mode times. Press the ENTER key to save t he change or press the[...]

TOSHIBA 55 5.22.6 Output Voltage Adjustment When the MENU key is pressed and held 3- 4 second s during normal 'AC Input Mode' of operation, the LCD screen displ ays the output voltage on the present output voltage adjust screen: OUTPUT VOLT. ADJUST OUTPUT VOLTAGE.=###% >F1:DATA SET MODE > ∆ / ∇ :PREV/NEXT SCREEN Press the F1 key[...]

TOSHIBA 56 5.22.8 Reset to Default Settings Press the MENU key to access the menu data screen s and press the 'down' arrow key to scroll to the original factory 'def ault settings' adjustment scre en display: MENU DATA RESET DATA INITIALIZATION >F1: TO ACCESS RESET > ∆ / ∇ :PRV/NEXT SCREEN Press the F1 key to display t[...]

TOSHIBA 57 After the load is reduced, if the STOP/RUN ke y switch is in the RUN position, the UPS will automatically return to 'Inverter Operation’ afte r a p eriod of time. During this wait, the following screen will be displayed: - BYPASS OPERATION - OUTPUT VOLTAGE=208V CURRENT= 100/100/100 >PLEASE WAIT Or if the UPS is waiting and the [...]

TOSHIBA 58 Press the F1 key again to display the record relating to each su bse quent discharge event. BACKUP HISTORY ( #) #MIN##SEC VB=324V BT *PF OL > ∆ / ∇ : EXIT F1: N EXT Press the ‘up’ or ‘down’ arrow keys to re turn to the Battery Discharge Count screen. BATT DISCHARGE COUNT # T IMES > F1: FOR DETAILS > ∆ / ∇ : TO SC[...]

TOSHIBA 59 6.0 UPS Protection System 6.1 System Protection Features The preceding one-line schematic illust rates the electrical locations of the prot ection devices on all UPS models. 6.2 System Protection Functions The following chart shows the built-in UPS fault protection fun ctions on all models. Built-in UPS Fault Protection Functions Protect[...]

TOSHIBA 60 Protection Item Memory error (EERR) Internal o verheat (OH) DC circuit overvoltage (DCOV) DC circuit overcurrent (DCOC) LCD Message MAIN EEPROM ERROR OVERHEAT; INTERNAL DC OVERVOLTAGE DC OVERCURRENT Cause Control board chip error Fan failure; high ambient Chopper malfunction Inverter / chopper fault Operation Mode after Fault Start is in[...]

TOSHIBA 61 7.3 Parts Replacement The following list shows intervals fo r periodic maintenance a nd replacement of certain UP S parts. 1) Batteries: VRLA (Valve Regulated Lead Acid) batteries do not require the addin g of water or electrolyte. The charging voltage, temperature, performance and connection resistan ce must be monitored periodically. N[...]

TOSHIBA 62 8.0 External Layouts / Dimensions / Weights 8.1 External Dimensions 15/25/30/33kVA[...]

TOSHIBA 63 8.2 External Dimensions 50kVA[...]

TOSHIBA 64 8.3 Shipping Dimensions and Weights Models Shipping Dimensions W” x D” x H” (WmmxDmmxHmm) Internal Model Shipping Weights Lbs. (kg) Battery 1,303 lbs. (591 kg) 15 kVA 36.5” x 43.0” x 69.5” (927mm x 1092mm x 1765mm) Transformer 1,260 lbs. (572 kg) Battery 1,321 lbs. (599 kg) 25/30/33 kVA 36.5” x 43.0” x 69.5” (927mm x 10[...]

TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISIO N 13131 West Little York Road, Ho uston, Texas 77041 Tel: (713) 466-0277 Fax: (713) 896-5212 T elex: 762078 E-mail: Toshibaups@tic.toshiba.com Printed in the U.S.A.[...]