Toshiba 4200FA manual

TOSHIBA U NINTERRUPTIBLE P OWER S YSTEM THREE-PHASE 80 kVA UPS 4200 FA User’s Manual Document Number: 56418-004 Date: November 2007[...]

TOSHIBA 4200FA User’s Manual[...]

TOSHIBA 4200 FA THREE-PHASE 80 kVA UNINTERRUPTIBLE POWER SYSTEM USER’S MANUAL FOR MODELS T42F3F800FAXXN T42F3#800FAXXN T42#3F800FAXXN TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston, TX 77041-9990 4200FA User’s Manual[...]

TOSHIBA 4200FA User’s Manual[...]

TOSHIBA IMPORTANT NOTICE The Instructions contained in this manua l are not intended to cover all of the details or variations in equipment or to provide for every possibl e contingency to be met in connection with installation, operation, or maintenance. Should further informat ion be required or should p articular problems arise whi ch are not co[...]

TOSHIBA Purpose and Scope of Manual This manual provides information on how to safely install, operate, and maintain your TOSHI BA power electronics product. This m anual includes a se ction on General Safety Instructions that describes the warning labels and symbol s that are used throughout the manual. Rea d the manual completely before installin[...]

TOSHIBA TABLE OF CONTENTS T ABLE OF CO NTENTS ..................................................................................................... i GENERAL SAFETY INSTRUCT IONS .............................................................................. 1 EQUIPMENT W ARNI NG LABELS ...............................................................[...]

TOSHIBA 6.11 .. Start-up Pr ocedure ............................................................................................................. ............ 39 6.12 .. Shutdown Pr ocedure ............................................................................................................. ......... 40 6.13 .. Keypad Ov erview ............[...]

TOSHIBA GENERAL SAFETY INSTRUCTIONS DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information and directio ns that are contained in this manual. Safety Alert Symbol The Safety Alert Sy mbol indicates that a potential pers onal inju ry hazard exists. The symbol [...]

TOSHIBA EQUIPMENT WARNING LABELS DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and understood all of the produ ct warnings and user dire ct ions that are contained in this instruction manual. Shown below are examples of warning l abels that may be found attached to the equipment. DO NOT remove or cove[...]

TOSHIBA DA NGE R Hazar d ous vo ltages are used in the operat ion of this equipment and could caus e s ever e personal i n ju r y o r lo s s o f li f e . Th e follow ing prec a ut io ns should be obser v ed t o reduc e the risk of injury o r death. HAZ AR DO U S VOL T AG ES O nl y qual ifi ed tec hnicia ns f am i liar with t his equipment and t he [...]

TOSHIBA DA NGE R T ur n of f and lo c k ou t all p ow er s our c es. Wai t at l eas t fi ve (5) minutes for pow e r to di ss i pate then c heck vol tage b efor e s er v ic i ng. Capa c i t ors s t ay ch arged a f t er p ower has been sh ut of f. Ac c i dental co nt a c t w it h li v e part s c an caus e pers o nal injury and death . R I SK OF EL EC[...]

TOSHIBA IMPORTANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS This manual contains imp ortant instructions that should be followed du ring the installation, operation, and maint enance of the UPS and its batteries. Turn off, lockout, and tagout all power sources before proceeding to connect the power wiring to th e equipment or when perfo rming ma[...]

TOSHIBA CAUTION This unit contains seal ed lead acid batteries. Lack of preventative maintenance could result in batteries exploding and e mitting gasses and/or flame. An authorized technicia n must perform annual preventative maintenance. CAUTION Failure to replace a battery before it beco mes exhausted may cause the case to crack; possibly releas[...]

TOSHIBA INSTRUCTIONS IMPORTANTES CONCERNANT LA SÉCURITÉ CONSER VER CES INSTRUCTIONS Cette notice contient des instructions importantes concernant la sécurté A T TENTION Un batterie puet présenter un risq ue de choc électrique, de brûl ure par transfert d’ énergie. A T TENTION L’élimination des batteries est règlementèe. Con sultar le[...]

TOSHIBA 1.0 Product Description 1.1 Theory of Operation An Uninterruptible Power Sy stem (UPS) is a sy stem that is installed between the comm ercial power and the load equipment. The UPS provides steady AC output power du ring commercial power fluctuations and interru ptions. During normal operatio n the UPS receives commercial AC power and remove[...]

TOSHIBA 2.0 Unpacking/Inspectio n/Storage/Disposal 2.1 Unpacking the UPS Equipment 1) Upon receipt of the UPS, a careful insp ection for shipping damage should be made. 2) For international units, remove the scre ws t hat attach the shipping crate panels to each other and to the pallet. Remove the crate and foam packin g material. 3) Unbolt the uni[...]

TOSHIBA 2.2 UPS Equipment Inspection UPS Equipment Inspection Upon receipt of the UPS, a careful insp ection for shipping damage should be made. Use caution when removing uni t from pallet. Refer to labels or documen tation attached to packing material. After Unpacking 1) Check the unit for loose, broken, bent or other damaged parts. If damage has [...]

TOSHIBA 3.0 Precautions Because of the external dimensions of the 420 0FA UPS and the way the outer panel s are to be removed; only a minimum amount of space arou nd the unit is required for ventilation and maintenance access. Figure 3.1 shows the minimum clea rances required for proper UPS installation. 3.1 Installation Precautions 1) Install the [...]

TOSHIBA 11) After ensuring that all pow er sources are turned off and isol ated in accordance with established lockout/tagout pro cedures, connect power source wiri ng of the correct voltage to the input terminals of the UPS. C onnect the output terminals of the UP S to an applicable load type application (refer to NEC Article 300 – Wiring Method[...]

TOSHIBA CAUTION Do not EPO (Emergency Power OFF) the UPS and th en reset the breaker until the UPS has been fully discharge d. The UPS could be damaged if the unit is not fully powered down before the breaker is reset. 4.0 UPS Connections 4.1 UPS Power and Control Connection s The following illustration sh ows the wiring co nnections to the input a[...]

TOSHIBA 4.1.1 Recommended Wire Size and Tightening Torque for UPS Input/Output Terminals Minimum/Maximum Wire Si ze and Tightening Torque of UPS Input and Output Terminals Main Input & Bypass Input AWG (H1 – H3, BYP1, BYP2, BYP3) AWG (N, BYPN) Tightening Torque (in-lbs.) 208 VAC 300 MCM to 500 MCM 400 MCM to 500 MCM 375 380, 400, 415 VAC 2/0 [...]

TOSHIBA 4.1.2 Pow er Connection Cable Routing 1) Use separate metal conduits for routin g the input power, output power, battery, and control circuits. 2) A separate ground cable should b e run inside of the conduit with the input power, output power, and control circuits. 3) Always ground the unit to prevent electrical shock and to help reduce ele[...]

TOSHIBA Dual Input UPS with i nput transformer. Shown with bottom cable entry configuration. 16 4200FA User’s Manual[...]

TOSHIBA Single Input UPS with no transformers. Shown with bottom cable entry configuration. 4200 FA User’s Manual 17[...]

TOSHIBA Dual Input UPS with no transforme rs. Shown w ith bottom cable entry configuration. 18 4200FA User’s Manual[...]

TOSHIBA Single Input UPS with input tr ansformer. Shown w ith top cable entry configuration. 4200 FA User’s Manual 19[...]

TOSHIBA Dual Input UPS with input tr ansformer. Shown with top cable entry configuration. 20 4200FA User’s Manual[...]

TOSHIBA Single Input UPS with no transformers. Show n with top cable entry configuration. 4200 FA User’s Manual 21[...]

TOSHIBA Dual Input UPS with no transformers. Show n w ith top cable entry configuration. 22 4200FA User’s Manual[...]

TOSHIBA 4.1.3 Dual Input Configuration Units are shipped from the factory wired for singl e input configuration. For those requi ring a dual input configuration see below. This ch ange should only be perform ed by factory trained service personnel and not by the end user. Bypass jumpers are factory in stalled on bypass bu s bars. Single Input Confi[...]

TOSHIBA 4.2 Control Circuit and External Battery Interface Connection s The following illustrates the wiring co nnections of the Control Circu its and Battery Interface Circuits. 4.1.4 Recommended Wire Size and Tightening Torque UPS Control and Batte ry Interface Minimum Wire Size and Tightening Torque for UPS Control and B attery Interface Circuit[...]

TOSHIBA 4.2 Communication Interface 4.2.1 Remote Contact The remote contact interface is a standard feature a nd is available as dry switch contacts through a DB9 male conne ctor located under t he Remote Eye Cover on the front of the UPS (see Section 4 for location). The followi ng schematic shows the contact state and pin assignment for each sign[...]

TOSHIBA 4.2.2 RS-232C The RS-232C serial comm unication interface is available via a DB9 female conn ector located under the Remote Eye Cover on the front of the UPS (see Se ction 4 for location). This interface allows control of the UPS from a personal computer ru nning special TOSHIBA software. The computer and the UPS are con nected through a se[...]

TOSHIBA 5.0 Specifications 5.1 Specifications – 4200FA 80kVA w ithout Internal Transformer Model Number T42F3F800FAXXN Rated Output Capacity 80 kVA External Dimen. (WxDxH) 41 in. x 31 in. x 74 in. (1041 mm x 787 mm x 1880 mm) Weight 2000 lbs (907 kg) Rated Voltage 208 Vac Voltage Variation +10% to –15% ; (-15% to -30%) **** Rated Frequenc y 50/[...]

TOSHIBA 5.2 Specifications – 4200FA 80kVA w ith Internal Transformer Model Number T42#3F800FA XXN Rated Output Capacity 80 kVA External Dimensions (W x D x H) 41 in. x 31 in. x 74 in. (1041 mm x 787 mm x 1880 mm) Weight 2200 lbs (1000 kg) Rated Voltage # = (B-208, H- 220, C-240, N-380,Q-400/415 , D-480, M-600 )Vac Voltage Variation +10% to –15%[...]

TOSHIBA 6.0 Operating the UPS 6.1 Operating the UPS 6.1.1 AC Input Mode (normal operation) The following illustration sh ows circuit power flow when the UPS is operating normally in the AC input mode. The converter of the UPS, in cluding a boost chopper ci rcuit, converts the AC input power to DC power. The boo st chopper circ uit maintains a const[...]

TOSHIBA 6.1.3 Battery Backup Mode The following illustration sh ows power flow duri ng the battery backu p mode. In the event of an AC power failure the batteries of the UPS inst antly begin supplying DC power to the UPS to the main inverter circuit. This circuit converts the DC power into AC power. The AC power is available at the output of the un[...]

TOSHIBA 6.2 Battery Backup Time and Dischar ge Process The UPS system, when used in conjun ction with a TOSHIBA designed Battery System, is designed to provide several minutes of back-u p time for the 4200 FA UPS (Refer to the Battery System Manual for back-up times). These times are valid for full-load ope ration. At half-load operation the batter[...]

TOSHIBA 6.4 Battery Recharging The illustration below shows the battery re charge process afte r a full discharge. The recharge process typically con sists of three periods. During th e first period, the charging current is maintained at approximately 20.0 ampe res. This current i s the maximum value that can be used to charge the batteries (for mi[...]

TOSHIBA 6.5 Front Panel Layout (All Units) RESET MENU ENTER INPUT OUTPUT MONI BATT F1 BUZZ STOP BATT TEST EPO RUN STOP UPS ON LINE 4200 FA UNINTERUPTIBLE POWER SYSTEM AC IN INV BYP BATT FAULT 4-line liquid crystal display scree n (see Section 6.9) Line-1 Line-2 Line-3 Line-4 Emergency Power Off sw itch (see Section 6.6) RUN/STOP key switch Green li[...]

TOSHIBA 6.6 EPO (Emergency Po wer Off) Function The 4200FA UPS system is equipped wi th terminals for receiving an emergency power-off (EPO) closed contact switch comm and from two locations: (1) a remote location (see Se ction 4.2 Terminal Block Details) and (2 ) from a fr ont panel mounted EPO switch (see Section 6.5 Front Panel Layout). This saf[...]

TOSHIBA 6.8 User Notification LEDs The following is a list of the user-n otification LEDs and their function. On when the UPS has normal AC input power that is within toleran ce. If there is an input power failure this LED is off. If there is no power failure and the input voltage is in an over- voltage condition, the AC IN LED will flicker on and [...]

TOSHIBA 6.9 LCD Functions The LCD display is a 4-line by 20-cha racter display. The LCD display conveys system operational information. It should be used in conj unction with the LED displ ay (see Section 6.8) and the audible alarms (see Section 6.7) for total syst em monitoring. Listed below are the types of user -notification messa ges that ar e [...]

TOSHIBA 6.9.4 Line-4 System Messages Line-4 messages reflect the UPS operating condi tions. Warni ng messages will be displ ayed when an abnormal operating condition occurs. T he following table sho ws the allowable Line-4 messages. LINE-4 MESSAGES Displayed Message Meaning Displayed when input Phase rotation ha s been wired in a counter clockwise [...]

TOSHIBA 6.10 Initial Battery Charge The battery of the UPS must be charged before it is used for the first time or if the unit has not been used (AC power source removed ) for more than 10 days. Use the following proced ure to recharge the battery of the UPS. 1) Switch on power at the UPS input distribution panel. 2) Move the MCCB power switch to O[...]

TOSHIBA 6.11 Start-up Procedure The UPS batteries must be charged befo re the UPS is used for the first time or if the unit has not been used (ac power source removed) for mo re than 10 days (Refer to Section 6.10). If the batteries are charged perform the start-up procedure as follows: 1) Verify that all power swit ches are off, and that the RUN /[...]

TOSHIBA 6.12 Shutdown Procedure When turning off the UPS, the following shutdown procedure should be used. 1) Move the RUN/STOP key switch of the U PS to STOP. Operation of the inverter halts. Output power is now provided to the load via the bypass circuit. If a power failure occurs in the commercial power source while in thi s state, the UPS will [...]

TOSHIBA 6.13 Ke ypad Overvie w The following illustrates the 12-key data entry pad wit h each key functionally labeled (see Section 6.5 ─ Front Panel Layout). MONI BATT F1 IN OUT BATT TEST BUZZ STOP MENU ENTER RESET MONI Monitor: Press to di splay syst em-m onitoring screens (see Section 6.14.1). BATT Battery: Press to display UPS battery conditi[...]

TOSHIBA 6.14 Key Functions 6.14.1 MONI Upon completion of a successful UPS startup, the system will be in the AC Input mode of operation. The LCD display will show the main MONI (monitor) function. If the MONI key is pressed at this time the display output will not change. The MONI function monito rs the entire UPS system. The LCD display will swit[...]

TOSHIBA 6.14.4 BATT Key Pressing the BATT key during normal AC Input m ode of operation displays battery capacity information. The following system message is displaye d: Note: Discharge current in Line-3 is 0% unless unit is in the battery mode. - UPS ON-LINE - BATTERY VOLTAGE= 324V CHARGE CURR. =0% Note: Line-4 is left blank. If an AC input power[...]

TOSHIBA Upon completion of the battery test the prev ious operation is re sumed and the main system MONI screen will be displayed. The following system message is displayed if the battery test detects a low DC battery voltage: - UPS ON-LINE - OUTPUT VOLTAGE= 208V CURRENT=38/55/48% * LOW BATTERY * The following system message is di splayed upon t he[...]

TOSHIBA 6.15 Menu Data Screens 6.15.1 Settings for Calendar and Clock Press the MENU key to access the system config uration screen s. Press the Down arrow key until the time and date screen is shown: CALENDER / CLOCK DATE (DAY) TIME >*F1: DATA SET MODE > Δ / ∇ PRV/NEXT SCREEN Press the F1 key to display the following active adjust ment sc[...]

TOSHIBA 6.15.3 Settings for Display Duration The LCD display is designed to switch off afte r a user-set peri od of inactivity. To set the duration of inactivity allowed, press the MENU key to access the menu data screens. Press the Down arrow key to scr oll to the Display Dura tion screen. The following system message is displayed: DISPLAY DURATIO[...]

TOSHIBA 6.15.5 Serial Com Station Address Press the MENU key to access the m enu data screens. Press the Down arrow key to access the Run/Switch select screen. SER COM STATION ADDR STATION ADDRESS: 31H >*F1: DATA SET MODE > Δ / ∇ : PRV/NEXT SCREEN Press the F1 key to display the following active adjust ment screen: SER COM STATION ADDR STA[...]

TOSHIBA 6.15.7 Equalize Charge Mode Select Contact Toshiba Customer Support toll free at 1-800-231-1412 before using this option. DAMAGE to the battery system may occur if this option is used improperly. 6.15.8 Reset to Default Settings Press the MENU key to access the m enu data screens. Press the Down arrow key to access the original factory defa[...]

TOSHIBA 6.16 Overload Operation When the UPS is operating and an overload c onditio n is detected the following scre en is displayed. - UPS ON-LINE - OUTPUT VOLTAGE= ###V OUTPUT CURRE NT= ###% * UPS OL: REDUCE LOAD * Note: ### indicates an actual numerical value. After a period of time, if the overload is still not reduced and the RUN/STOP key swit[...]

TOSHIBA If the RUN/STOP key switch remain s in the RUN position when the wait peri od of the UPS is complete the following screen will be displayed: - UPS ON-LINE - OUTPUT VOLTAGE= 208V CURRENT=100/100/99% DATE (DAY) TIME 6.17 Backup History & Fault History Pressing the MONI and F1 keys si multaneously for a few second s will cause the Battery [...]

TOSHIBA Press the F1 key to display the record relating to the first fault. FAULT HISTORY ( 1) Date Time fault code > Δ / ∇ : EXIT F1: N EXT Press the F1 key again to display the record rel ating to each subsequent fault. FAULT HISTORY ( #) Date Time fault code > Δ / ∇ : EXIT F1: N EXT Press the Up/Down arrow keys to return to the Fault[...]

TOSHIBA 7.0 UPS Protection System 7.1 System Protection Features The following one-line sch ematic illustrates the elec trical lo cations of the protection devices on the 80 kVA UPS models. 7.2 System Protection Functions The following tables show the built-in UP S f ault-protection functions of the 80 kVA models. Built-in UPS Fault Protection Func[...]

TOSHIBA 8.0 Preventive and Scheduled Ma intenance / Part Replacement 8.1 Preventive Maintenance TOSHIBA 4200 FA Uninterruptible Power Systems ha v e been designed to provide years of trouble-free operation requi ring a minimum of preventiv e maintenance. The best preventive measure that the UPS user can take is to keep the area ar ound the unit, pa[...]

TOSHIBA 9.0 External Dimensions / Shipping Weights 9.1 External Dimensions 54 4200FA User’s Manual[...]

TOSHIBA 9.2 Shipping Dimensions All models Shipping Dimensions, Shipping Dimensions, Standard wi t h c rat e Inches (cm) Inches (cm) Width 56.2 (143) 56.9 (145) Depth 42.8 (109) 45.0 (114) Height 79.0 (201 ) 81.8 (208) Height with packing materi al 82.0 (208) 82.0 (208) 9.3 Shipping Weights Model Shipping Weight, Standard Pounds (Kilograms) Shippin[...]

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INDUSTRIAL DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 713/466-0277 Fax 713/466-8773 US 877/867-8773 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshiba.com/ind Printed in the U.S.A.[...]