Trane CAB-PRC001-EN manual

Air T er m inal Devices Horizontal and V ertical Sizes 02-12 F or c e – F l o ™ Cabinet Heater CAB-PRC001-EN December 2000[...]

©American Standard Inc. 2000 CAB-PRC001-EN It isn’ t just a fan and a coil… The T rane Company has redesigned the traditional cabinet heater to lead the indus- try in: • indoor air quality (IAQ) features • easy installation and maintenance • high quality and durability • advanced controls Cleanable closed- cell insulation (non-fibergla[...]

CAB-PRC001-EN 3 Contents Introduction 2 Features and Benefits 4 Selection Procedure 5 Model Number Description 5 General Data 7 Performance Data 18 Hot W ater Coils 19 Steam Coils 22 Controls 24 Electrical Data 30 Dimensions and Weights 34 Mechanical Specifications 50 Options 52[...]

Features and Benefits CAB-PRC001-EN 4 The Force–Flo™ cabinet heater meets the standards of today’ s market, as well as the anticipated needs of tomorrow’ s market. The tradition that company founder Reuben T rane began in 1913 continues with the latest generation of cabinet heaters from T rane. The Force–Flo cabinet heater is the leader i[...]

Selection Procedure CAB-PRC001-EN 5 Digit 20 — Coil Air V ent A = Automatic Air V ent M = Manual Air V ent Digits 21, 22, 23 — Electric Heat kW (208V Derate) 000 = No Electric Heat 010 = 1.0 kW (0.75 kW) 020 = 2.0 kW (1.5 kW) 030 = 3.0 kW (2.3 kW) 045 = 4.5 kW (3.3 kW) 060 = 6.0 kW (4.5 kW) 075 = 7.5 kW (5.7 kW) 090 = 9.0 kW (6.6 kW) 100 = 10.0[...]

Selection Procedure CAB-PRC001-EN 6 Note: Please contact your local T rane sales representative for buildable digit combinations. Model Number Description Digit 27 — Main Control V alve 0 = None A = 2-Way , 2-Position, NO (25 psig) B = 3-W ay , 2-Position, NO (30 psig) C = 2-W ay , 2-Position, NC (25 psig) D = 3-Way , 2-Position, NC (15 psig) E =[...]

General Data CAB-PRC001-EN 7 Model A V ertical Concealed Model B V ertical Cabinet Inlet Front T oe Space Fresh Air Bottom or Back Outlet T op Duct Collar Inlet Front T oe Space, Front Bar Grille Fresh Air Bottom or Back Outlet T op Quad Grille, T op Bar Grille Unit Configurations Inlet Front T oe Space, Front Bar Grille Outlet Front Stamped Louver[...]

General Data CAB-PRC001-EN 8 Model C Horizontal Concealed Unit Configurations Inlet Back Duct Collar Outlet Front Duct Collar Fresh Air N/A Fresh Air N/A Outlet Front Duct Collar Inlet Open Return No Filter Inlet Bottom T oe Space Fresh Air T op or Back Outlet Front Duct Collar[...]

General Data CAB-PRC001-EN 9 Model D Horizontal Cabinet Unit Configurations Inlet Bottom Stamped Louver Outlet Front Quad Grille, Front Bar Grille Fresh Air T op or Back Fresh Air T op or Back Inlet Bottom Stamped Louver Outlet Front Duct Collar Inlet Back Stamped Louver Outlet Front Quad Grille, Front Bar Grille Fresh Air N/A Outlet Front Quad Gri[...]

General Data CAB-PRC001-EN 10 Model E Horizontal Recessed Inlet Bottom Stamped Louver Fresh Air T op or Back Outlet Front Duct Collar Unit Configurations Model F V ertical Wall Hung Cabinet Inlet Back Duct Collar Fresh Air T op or Back Inlet Bottom Stamped Louver Outlet Front Duct Collar Inlet Back Duct Collar Fresh Air N/A Outlet Bottom Stamped Lo[...]

General Data CAB-PRC001-EN 11 Model J V ertical Cabinet Slope T op Inlet Front T oe Space, Front Bar Grille Fresh Air Bottom or Back Outlet T op Quad Grille, T op Bar Grille Unit Configurations Model H V ertical Recessed Inlet Front Stamped Louver Outlet Front Stamped Louver Fresh Air Bottom or Back Inlet Front Stamped Louver Outlet T op Duct Colla[...]

General Data CAB-PRC001-EN 12 Outlet Front Stamped Louver Model M Inverted V ertical Cabinet Inlet Front Stamped Louver Outlet Front Stamped Louver Model N Inverted V e rtical Recessed Inlet T op Duct Collar Outlet T op Duct Collar Inlet Front Stamped Louver[...]

General Data CAB-PRC001-EN 13 T able GD-1. Force – Flo Cabinet Heater General Data Unit Size 0 2 0 3 0 4 0 6 0 8 1 0 1 2 Coil Data Face Area — Ft 2 (cm 2 ) 0.8 (743) 0.8 (743) 1.1 (1020) 1.6 (1490) 2.1 (1950) 3.2 (2970) 3.2 (2970) LxDxH — In. (cm) 2-Row 15x1.7x8 15x1.7x8 20x1.7x8 29.5x1.7x8 38x1.7x8 57x1.7x8 57x1.7x8 (38x4x20) (38x4x20) (51x4[...]

General Data CAB-PRC001-EN 14 Electric Heat All Force-Flo™ cabinet heaters, except inverted models M and N, are available with electric heating coils as a standard option. Coil Construction Electric heat coils are open wire type with a nickel chromium element design. Power Supply Units have single-point power since the electric heating elements o[...]

General Data CAB-PRC001-EN 15 Factory-Installed Piping Packages Force–Flo cabinet heaters have standard piping packages available as a factory built and installed option. Factory built assures all piping packages are fully tested under water for leaks and are built within strict tolerances. Factory-installed means that supply and return pipes are[...]

General Data CAB-PRC001-EN 16 Piping Packages Piping Package Options Automatic Circuit Setter (C) Manual[...]

General Data CAB-PRC001-EN 17 Selecting the Correct Modulating V alve Size Modulating valves are available in any of four port sizes. These four port sizes relate to a Cv of 0.7, 1.5, 2.5 or 4.0, which is the coefficient of flow . The coefficient of flow is defined as the volume of water flow through a control valve in the fully open position with [...]

Performance Data CAB-PRC001-EN 18 Hot Water Coils Force–Flo cabinet heater performance data is grouped based on performance. Unit performance is impacted by the unit model and the airflow inlet and outlet configura- tion. Below is a table that summarizes the performance groups. T able PD-1. Force Flo ™ Performance Groupings Group Unit Inlet Out[...]

Performance Data CAB-PRC001-EN 19 Hot Water Coils Heating performance is based on 70 F (21 C) entering air temperature, 180 F (82 C) entering hot water temperature with a 30 F (-1 C) ∆ T . All performance measured on high speed tap, zero ESP , and a throwaway filter . T able PD-3. Free Discharge Motor , Group 2 Heating Unit CF M TMBH G PM WPD 115[...]

Performance Data CAB-PRC001-EN 20 Hot Water Coils Heating performance is based on 70 F (21 C) entering air temperature, 180 F (82 C) entering hot water temperature with a 30 F (-1 C) ∆ T . All performance measured on high speed tap, zero ESP , and a throwaway filter . T able PD-4. Free Discharge Motor , Group 3 Heating Unit C FM TMBH GP M WPD 115[...]

Performance Data CAB-PRC001-EN 21 Hot Water Coils Heating performance is based on 70 F (21 C) entering air temperature, 180 F (82 C) entering hot water temperature with a 30 F (-1 C) ∆ T . All performance measured on high speed tap, zero ESP , and a throwaway filter . T able PD-6. High Static Motor , Group 2 Heating Unit CF M TMBH G PM WPD 115V 2[...]

Performance Data CAB-PRC001-EN 22 Steam Coils Heating performance is based on 70 F (21 C) entering air temperature, 2 psig (14 kPa) and 5 psig (103 kPa) entering steam press ure. All performance measured on high speed tap, zero ESP , with a throwaway filter . T able PD-7. Free Discharge Motor , Group 1 2 psig 5 psig Uni t CFM TMBH TMBH 115V 230V 27[...]

Performance Data CAB-PRC001-EN 23 Steam Coils Heating performance is based on 70 F (21 C) entering air temperature, 2 psig (14 kPa) and 5 psig (103 kPa) entering steam press ure. All performance measured on high speed tap, zero ESP , no filter . T able PD-10. High Static Motor , Group 1 2 psig 5 psig Unit CFM TMBH TMBH 1 1 5 V 230V 277V Size Coil ([...]

Controls CAB-PRC001-EN 24 ZN.010 Control Board ZN.510 Control Board Control Options Force–Flo cabinet heaters are available with four different control options: • Manual three-speed fan switch • T racer ZN.010 • T racer ZN.510 • T racer ZN.520 Manual Fan Mode Switch Model Number Digit 30 = A and Digit 31 = D or K The manual fan mode switc[...]

Controls CAB-PRC001-EN 25 Sequence of Operation Sequence of Operation Fan Speed Switch Off: Fan is turned off, two-position damper option spring-returns closed. High, Medium, Low: Fan runs continu- ously at the selected speed. The two- position damper option opens to an adjustable mechanical stop-position. ZN.010 and ZN.510 Off: Fan is off; control[...]

Controls CAB-PRC001-EN 26 General Information T able C-1. Controller Input/Output Summary ZN.010 ZN .51 0 ZN. 520 Binary Outputs 3-Speed Fan == = 2-Position Hydronic V alve == = 2-Position Fresh Air Damper == 1-Stage Electric Heat == = 3-Wire Hydronic V alve = 2-Stage Electric Heat = Generic == = Binary Inputs Occupancy == = Generic Input == = Anal[...]

Controls CAB-PRC001-EN 27 Zone Sensor Options Zone sensors are available as either unit, wall, or split-mounted options for design flexibility . Cabinet heaters with the unit- mounted zone sensor option include a thermistor in the unit ’ s return air path. W all-mounted zone sensor options have an internal thermistor . Zone sensors operate on 24 [...]

Controls CAB-PRC001-EN 28 Control Features The following control functions are standard features on units with T racer ZN.010, ZN.510, or ZN.520. Occupied/Unoccupied Operation The occupancy input utilizes a binary switch (i.e. motion sensor , timeclock, etc.) that allows the zone sensor to utilize it ’ s unoccupied internal setpoints. Random Star[...]

Controls CAB-PRC001-EN 29 End Device Options End Device Options All end device options are factory- installed and tested. T wo-Position Control V alves Model Number Digits 27 and 28 = A - H T wo-position valve options are available with either T racer ZN.010, ZN.510, or ZN.520. V alves are spring-return type, sweat connections, and available as nor[...]

Electrical Data 30 CAB-PRC001-EN Minimum Circuit Ampacity (MCA) and Maximum Fuse Size (MFS) Calculations Units with Electric Heat HACR (heating, air conditioning, and refrigeration) type circuit breakers are required in the branch circuit wiring for all units with electric heat. T o compute MCA and MFS, see T ables ED-2 through ED-5 on page 31 for [...]

Electrical Data CAB-PRC001-EN 31 T able ED-2. Free Discharge Motors on Units with T wo-Row , Electric, or Steam Coils 115 V olt 208-230 V olt 277-480 V olt R P M FC F L A HP (kW) F L A HP (kW) F L A HP (kW) H M L 02 0. 6 .03 (.02) 0. 3 .03 (.02) 0.2 .03 (.02) 980 8 4 0 6 5 5 03 0. 7 .04 (.02) 0. 4 .04 (.02) 0.3 .04 (.02) 980 7 8 0 5 8 0 04 0. 9 .05[...]

Electrical Data 32 CAB-PRC001-EN T able ED-6. T wo-Stage Electric Heat (Digit 18 = U) Un it 1st Stage T otal T otal Size V olts H z P h Wires kW kW Amps/ph 2 0 8 1 2 0.75 2.25 10.9 2 4 0 1 2 1. 0 3.0 12.5 02 27 7 60 1 2 1 . 0 3.0 10.9 2 0 8 3 3 0.75 2.25 6.3 240 3 3 1. 0 3 .0 7 . 3 4 80 3 4 1 . 0 3.0 3.7 208 1 2 1. 5 4. 5 21.7 2 40 1 2 2.0 6.0 25. [...]

Electrical Data CAB-PRC001-EN 33 T able ED-8. Single Stage, Low kW Electric Heat (Digit 18 = V) Unit Size V oltage # W i re s kW Amps/ph k W Amps/ph k W Amps/ph 02 208/60/1 2 0.75 3.7 1 . 5 7 . 3 240/60/1 2 1.0 4.2 2.0 8.4 277/60/1 2 1.0 3.7 2.0 7.3 0 3 208/60/1 2 2.25 10.9 240/60/1 2 3.0 12.5 277/60/1 2 3.0 10.9 208/60/3 3 2.25 6 .3 240/60/3 3 3.0[...]

Dimensions and W eights CAB-PRC001-EN 34 T able DW-1. Operating W eights — lbs. (kg) Unit Cabinet Concealed Recessed Size Models Models Models 0 2 97 (44) 81 (37) 78 (35) 0 3 97 (44) 81 (37) 78 (35) 0 4 125 (57) 109 (49) 88 (40) 0 6 155 (70) 139 (63) 128 (58) 0 8 164 (74) 147 (67) 139 (63) 1 0 218 (99) 200 (91) 253 (115) 1 2 218 (99) 200 (91) 253[...]

Dimensions and W eights CAB-PRC001-EN 35 V ertical Concealed V ertical Concealed, Model A V ertical Concealed Unit Dimensions Unit Size 02-03 0 4 0 6 08 10-12 A2 ’ -3 7 / 8 ” 2 ’ -8 7 / 8 ” 3 ’ -6 3 / 8 ” 4 ’ -2 7 / 8 ” 5 ’ -9 7 / 8 ” B1 ’ -9 5 / 16 ” 2 ’ -2 5 / 16 ” 2 ’ -11 13 / 16 ” 3 ’ -8 5 / 16 ” 5 ’ -3 5 /[...]

Dimensions and W eights CAB-PRC001-EN 36 V ertical Cabinet V ertical Cabinet, Model B V er tical Cabinet Unit Dimensions Unit Size 02-03 0 4 06 08 10-12 A2 ’ -9 5 / 16 ” 3 ’ -2 5 / 16 ” 3 ’ -11 13 / 16 ” 4 ’ -8 5 / 16 ” 6 ’ -3 5 / 16 ” B1 ’ -9 5 / 16 ” 2 ’ -2 5 / 16 ” 2 ’ -11 13 / 16 ” 3 ’ -8 5 / 16 ” 5 ’ -3 5 [...]

Dimensions and W eights CAB-PRC001-EN 37 Horizontal Concealed Horizontal Concealed, Model C Horizontal Concealed Unit Dimensions Unit Size 02-03 0 4 06 08 10-12 A2 ’ -4 1 / 16 ” 2 ’ -9 1 / 16 ” 3 ’ -6 9 / 16 ” 4 ’ -3 1 / 16 ” 5 ’ -10 1 / 16 ” B1 ’ -9 5 / 16 ” 2 ’ -2 5 / 16 ” 2 ’ -11 13 / 16 ” 3 ’ -8 5 / 16 ” 5 ?[...]

Dimensions and W eights CAB-PRC001-EN 38 Horizontal Cabinet Horizontal Cabinet, Model D Horizontal Cabinet Unit Dimensions Unit Size 02-03 0 4 06 08 10-12 A2 ’ -9 5 / 16 ” 3 ’ -2 5 / 16 ” 3 ’ -11 3 / 16 ” 4 ’ -8 5 / 16 ” 6 ’ -3 5 / 16 ” B1 ’ -9 5 / 16 ” 2 ’ -2 5 / 16 ” 2 ’ -11 13 / 16 ” 3 ’ -8 5 / 16 ” 5 ’ -3 5[...]

Dimensions and W eights CAB-PRC001-EN 39 Horizontal Recessed Horizontal Recessed, Model E Horizontal Recessed Unit Dimensions Unit Size 02-03 0 4 06 08 10-12 A2 ’ -11 13 / 16 ” 3 ’ -4 13 / 16 ” 4 ’ -2 5 / 16 ” 4 ’ -10 13 / 16 ” 6 ’ -5 13 / 16 ” B1 ’ -9 5 / 16 ” 2 ’ -2 5 / 16 ” 2 ’ -11 13 / 16 ” 3 ’ -8 5 / 16 ” 5 [...]

Dimensions and W eights CAB-PRC001-EN 40 V ertical W all Hung V ertical Wall Hung Cabinet, Model F V ertical Wall Hung Cabinet Unit Dimensions Unit Size 02-03 0 4 06 08 10-12 A2 ’ -9 5 / 16 ” 3 ’ -2 5 / 16 ” 3 ’ -11 13 / 16 ” 4 ’ -8 5 / 16 ” 6 ’ -3 5 / 16 ” B1 ’ -9 5 / 16 ” 2 ’ -2 5 / 16 ” 2 ’ -11 13 / 16 ” 3 ’ -8 [...]

Dimensions and W eights CAB-PRC001-EN 41 V ertical Recessed V ertical Recessed, Model H V er tical Recessed Unit Dimensions Unit Size 02-03 0 4 0 6 08 10-12 A2 ’ -3 7 / 8 ” 2 ’ -8 7 / 8 ” 3 ’ -6 3 / 8 ” 4 ’ -2 7 / 8 ” 5 ’ -9 7 / 8 ” B1 ’ -9 5 / 16 ” 2 ’ -2 5 / 16 ” 2 ’ -11 13 / 16 ” 3 ’ -8 5 / 16 ” 5 ’ -3 5 / 1[...]

Dimensions and W eights CAB-PRC001-EN 42 V ertical Slope T op V ertical Slope T op, Model J V ertical Slope T op Unit Dimensions Unit Size 02-03 0 4 06 08 10-12 A2 ’ -9 5 / 16 ” 3 ’ -2 5 / 16 ” 3 ’ -11 13 / 16 ” 4 ’ -8 5 / 16 ” 6 ’ -3 5 / 16 ” B1 ’ -9 5 / 16 ” 2 ’ -2 5 / 16 ” 2 ’ -11 13 / 16 ” 3 ’ -8 5 / 16 ” 5 ?[...]

Dimensions and W eights CAB-PRC001-EN 43 Inverted V ertical Cabinet, Model M Inverted V ertical Cabinet Inverted V ertical Cabinet Unit Dimensions Unit Size 02-03 0 4 06 08 10-12 A2 ’ -9 5 / 16 ” 3 ’ -2 5 / 16 ” 3 ’ -11 13 / 16 ” 4 ’ -8 5 / 16 ” 6 ’ -3 5 / 16 ” B1 ’ -9 5 / 16 ” 2 ’ -2 5 / 16 ” 2 ’ -11 13 / 16 ” 3 ’[...]

Dimensions and W eights CAB-PRC001-EN 44 Inverted V ertical Recessed Inverted V er tical Recessed, Model N Inverted V er tical Recessed Unit Dimensions Unit Size 02-03 0 4 06 08 10-12 A2 ’ -3 7 / 8 ” 2 ’ -8 7 / 8 ” 3 ’ -6 3 / 8 ” 4 ’ -2 7 / 8 ” 5 ’ -9 7 / 8 ” B1 ’ -9 5 / 16 ” 2 ’ -2 5 / 16 ” 2 ’ -11 13 / 16 ” 3 ’ -[...]

Dimensions and W eights CAB-PRC001-EN 45 Coil Connections Coil Connections, V ertical Units Coil Connections, Horizontal Units HR - Hot Water Return HS - Hot Water Supply Coil Connections, Inverted Units[...]

Dimensions and W eights CAB-PRC001-EN 46 Fresh Air Opening Fresh Air Opening Locations Horizontal Units Models C, D, and E Fresh Air Opening Dimensions, Horizontal Units Unit Size 02-03 0 4 06 08 10-12 A1 ’ -6 ” 1 ’ -11 ” 2 ’ -8 1 / 2 ” 3 ’ -5 ” 5 ’ -0 ” B1 ’ -9 5 / 16 ” 2 ’ -2 5 / 16 ” 2 ’ -11 13 / 16 ” 3 ’ -8 5 /[...]

Dimensions and W eights CAB-PRC001-EN 47 Fresh Air Opening Locations V ertical Units Models A, B, F , and J Fresh Air Opening Dimensions, V ertical Units Unit Size 02-03 0 4 06 08 10-12 A1 ’ -6 ” 1 ’ -11 ” 2 ’ -8 1 / 2 ” 3 ’ -5 ” 5 ’ -0 ” B1 ’ -9 5 / 16 ” 2 ’ -2 5 / 16 ” 2 ’ -11 13 / 16 ” 3 ’ -8 5 / 16 ” 5 ’ -3[...]

Dimensions and W eights CAB-PRC001-EN 48 Wall Box Dimensions Unit Size Dimensions Internal Ref. Only A x B Supports 02 - 03 24 3 / 8 x 4 3 / 4 1 0 4 24 3 / 8 x 7 1 / 2 1 0 6 33 1 / 8 x 7 1 / 2 2 0 8 37 1 / 2 x 7 1 / 2 3 10 -12 58 1 / 4 x 7 1 / 2 4 W all Box CLEARANCE FOR DRAINAGE CONTINUOUS MOR T AR RIBS TOP AND BOTTOM WOVEN ALUMINUM INSECT SCREEN [...]

Dimensions and W eights CAB-PRC001-EN 49 Projection Panel Projection Panel, All Unit Sizes C2 ” 2 1 / 2 ” 3 ” 3 1 / 2 ” 4 ” 4 1 / 2 ” 5 ” 5 1 / 2 ” 6 ” D1 1 / 8 “ 1 5 / 8 “ 2 1 / 8 “ 2 5 / 8 “ 3 1 / 8 “ 3 5 / 8 “ 4 1 / 8 “ 4 5 / 8 “ 5 1 / 8 “ E8 5 / 8 “ 8 1 / 8 “ 7 5 / 8 “ 7 1 / 8 “ 6 5 / 8 “ 6 1 / 8 ?[...]

Mechanical Specifications CAB-PRC001-EN 50 Force – Flo ™ Cabinet Heater Mechanical Specifications Performance Data Capacity: Unit capacities are in accor - dance with Industry Room Fan-Coil Air Conditioner Certification Program under ARI Standard 440-97. Safety: All standard units are UL listed in the United States and Canada. Units comply with[...]

Mechanical Specifications CAB-PRC001-EN 51 Three-Way , T wo-Position Control V alves Normally open three-way , two-position valves are rated for a maximum 25 psig (207 kPa) pressure differential across the valve. Normally closed three-way two- position valves are rated for a maximum 15 psig (103 kPa) pressure differential across the valve. All 3-wa[...]

Mechanical Specifications CAB-PRC001-EN 52 Disconnect Switch A unit mounted disconnect switch is available as a standard option on all units. Colors Six decorator colors are available in a baked powder finish. For a color chart, contact your local T rane office for a copy of UNT -S-10. Extended End Pockets On vertical or horizontal cabinet units, a[...]

Mechanical Specifications CAB-PRC001-EN 53 False Backs False backs increase the depth of a vertical cabinet unit and provide a cavity through which to run piping behind the unit. False backs are also an excellent application when installing a unit beneath a window sill that extends out past the front of the unit. False backs are 18-gauge steel cons[...]

Mechanical Specifications CAB-PRC001-EN 54 Piping Components Ball V alve Part Material Spec ASTM Lever Steel, zinc plated Seat T eflon VTFE Packing T eflon RTFE Stem Rod Brass B16 G-Nut Hex Brass B16 Ball Brass, B1 6 chrome plated Retainer Brass B 1 6 Body Cast Brass B584-C84400 Working Pressure 400 psi (2,758 kPa) Manual Circuit Setter Material Bo[...]

Mechanical Specifications CAB-PRC001-EN 55 Control V alve Material Body — Forged Brass Stem — Chrome-Plated Brass (Modulating) Nickel Plated (2-Position) Seat — Brass (2-Position) Stainless Steel (Modulating) Paddle — Buna N (2-Position) Plug — High T emperature Thermoplastic (Modulating) Actuator — Stainless Steel Base Plate, Aluminum [...]

The T rane Company A Division of American Standard Inc. www .trane.com For more information contact your local T rane office or e-mail us at comfort@trane.com Literature Order Number File Number Supersedes Stocking Location The T rane Company has a policy of continuous product improvement and reserves the right to change design and specifications w[...]