Trane TR200 manual

Rev . 2009-06-18 130R0451 MG12L122 *MG12L122* BA Cnet ® Option Module Instr uction Manual November 2009 TR200 BAS-SVX24B-EN T r ane has a policy of continous product and product data improvement and reserves the right to change design and specifications without notice. www .trane .com For more inf ormation, contact your local T r ane office or e[...]

Table of Contents Safety 1-1 Copyright, limitati on of liability a nd revision rights 1-1 High Voltage Warning 1-3 Before Commencing Repair Work 1-8 Special Conditions 1-8 Introduction 2-1 Introduction 2-1 How to Install 3-1 The BACnet Option 3-1 System Specifications 3-5 How to Configure the System 4-1 Configuring BACnet 4-1 BIBBs 4-2 Example of a[...]

LED Status 7-4 -2 TR200 BACnet[...]

Safety Copyright, limitation of liab ility and revi sion rights This publicatio n contains information prop rietary to Tran e. By acceptin g and using this manual, the user a grees that the information contained herei n will be used solely for operating equipmen t from Trane or equipment from other vendors provided that such equipmen t is intended [...]

Warnings, Cautions and Notices Note that warnings, ca utions and notices appear at appropri ate intervals throughout this manu al. Warnings are provided to alert i nstalling contractors to potenti al hazards that could result in personal injury or death. Cauti ons are designed to alert per sonnel to hazardous situ ations that could result in pe rso[...]

High Voltage Warning WARNING The voltage of the adjustab le frequency drive is dangerous wh enever it is connected to line power. Incorrect installation of the motor or ad justable frequency drive could result i ndeath, serious injury or damage to th e equipment. Conse- quently, it is essential to comply with the ins tructions in this manual as wel[...]

Installation at high altitudes WARNING Installation at high altitude: 380–500 V, enclosure A, B and C: At altitudes above 6,561 ft [2 km], please contact Trane regarding PELV/Class II. 380–500 V, enclosure D, E and F: At alti tudes above 9,842 ft [3 km], please contact Trane regarding PELV/ Class II. If the drive is to be installed over 6,561 f[...]

Voltage (V) Min. Waiting Time ( Minutes) 4 15 20 30 40 200 - 240 1.5–5 hp [1.1–3.7 kW] 7.5–60 hp [5.5 –45 kW] 380 - 480 1.5–10 hp [1.1–7.5 kW] 15–125 hp [11–90 kW] 150–350 hp [110–250 kW] 450–1350 hp [315–1000 kW] 525-600 1.5–10 hp [1.1–7.5 kW] 15–125 hp [11–90 kW] 525-690 15–125 hp [11–90 kW] 60–550 hp [45–4[...]

Safety Precautions WARNING The voltage of the adju stable frequency drive is dange rous whenever connected to li ne power. Incorrect installation of the motor, adjustable frequen cy drive or serial co mmunication bus could cau se death, serious personal injury or damage to the equipm ent. Consequently, the instructions in this ma nual, as well as n[...]

Disconnect all el ectric power, including remote disconne cts before servi cing. Follow proper lockout/ tagout pro- cedures to ensure the p ower cannot be inadvertently energized. Failure to follow recommendati ons could result in death or serious injury. 1. Control signals from, or internal ly within, the adjust able frequen cy drive may in ra re [...]

Before Commencing Repair Work WARNING Hazardous Voltag e! 1. Disconnect the adjustable fr eque ncy drive from line power. 2. Disconnect DC b us terminals 88 and 89 3. Wait at least the time mentioned above in the section General Warning. 4. Remove motor cable Failure to follow recomm endations could result in death or serious inju ry. Special Condi[...]

Introduction Introduction About this Manual First time users can obtain the most essentia l information for quick installa tion and set-up in these chapters: Introduction How to Install How to Configure the System Application Examp le For more detail ed information including the full range of set-up op tions and diag nosis tools, refer to the chapt[...]

Background informatio n Protocol name: BACnet Technology develop er: ASHRAE Year introduced: 1995 Governing stan dards: ANSI/ASHRAE Standard 135-2004, ISO 16484-5 Openness: Open specification Physical characte ristics Network topology: Bus Physical media: Shielded twisted pair Max. Distance at low speed : 3937 ft [1200 m] Transport mechanism Commun[...]

Assumptions This manual assu mes you are using a Trane BACnet Option Card in conjunction with a Trane TR200 series adjustable frequen cy drive. It is also assumed that your master is a BMS or PC equipped with a serial commu- nication card supporting all the BACnet communicati on services required by your appli cation, and that all requirements stip[...]

Abbreviations ACI Acyclical Con trol Interval PCD Process Data AOC Application Orientate d Controller PCA Parameter Characteristics AV Analog Variabl e PCV Parame ter-Characteristics-Value BMS Building Managemen t System PDU Protoco l Data Unit BV Binary Variable PELV Protect ed Extra Low Voltage CAN Controller Area Network PLC Program mable Logic [...]

How to Install The BACnet Option Installation of the Option Items required to install a serial communica tion bus option in the adjustable freq uency drive: - The serial communication bus option - Serial communication bus option adaptor frame for the adjustab le frequency drive. This frame is deeper than the standard frame, to allow sp ace for the [...]

Instructions: - Remove the keypad panel fro m the adjustable frequency drive. - Remove the frame located b eneath and discard. - Push the option into place. Two positio ns are possible, with cable terminal facing either up or down. Th e cable up position is often most suitable when several adjustable frequency drives are instal led side by side in [...]

The length statements in the tables above are valid for bus cable with the followi ng properties: - Impedance: 135 to 165 Ohm at a measuring frequency from 3 to 20 M Hz - Resista nce: < 110 Ohm/ km - Capacitance: < 30 p F/m - Damping: max. 9 dB over the whole wi re length - Cross section: max. 0.00053 in 2 [0.34 mm 2 ], corresponding to AWG 2[...]

Network Termination Connecting the Bus Line Connect the BACnet Option Card to the bus li ne via terminals 62, 63 and 66 . Terminal 62 is marked red and Terminal 63 is marked green . These two are the RS485 lines. Termin al 66 the signal ground for the RS485 transmitter. Maximum Cable Lengths Maximum total bus cable length: 4000 ft [1200 m] How to I[...]

Cable Routing The BACnet communication cable must be kept away from motor and brake resistor cables to avoid coupli ng of high frequency noise from on e cable to the other. Normally a distance of 7.9 in (200 mm) is sufficient, but maintaining the grea test possible distance between cabl es is general ly recommended, especi ally where cables run in [...]

Ground Connection It is important that all stations connected to the BA Cnet network are conn ected to the same ground potent ial. The ground conn ection must have low HF (high frequenc y) impedance. Thi s can be achieved by connecting a large surface area of the cabinet to ground, for example by mountin g the TR200 series on a conductive r ear pla[...]

How to Configure the System Configuring BACnet Initialization Procedure The Initializati on Procedure is explained by the flow chart give n below: Initialization Parameter General Settings Name Par. Number Default Value Setting for BACnet Control Site 8-01 Digital and contro l word Digital and control word Control word source 8-02 Drive RS-485 Driv[...]

Digital/Bus settings Name Par. Number Default Value Setting for BACnet Coasting Select 8-50 Logic-or Logic-or Quick Stop Select 8-51 Logic-or Logic-or DC Brake Select 8-52 Logic-or Logic-or Start Select 8-53 Logic-or Logic-or Reversing Select 8-54 Logic-or Logic-or Set-up Select 8-55 Logic-or Logic-or Preset reference Se lect 8-56 Logic-or Logic-or[...]

Example of a simple set-up of BACnet This example shows the necessary steps to set up the TR200 BACnet interface with the fo llowing system re- quirements: • MS/TP running at 38,400 baud • MAC address 20 for the TR20 0 • BACnet Device Insta nce 0 1025 • Highest number of a master stack is 35 • Start/stop of drive from BA Cnet only • Ref[...]

How to Configure the System 4-4 TR200 BACnet[...]

How to Control the Adjustable Frequency Drive Reference Handling Select the adjustabl e frequency drive configuration m ode in par.1-00 Configuration M ode . [0] Open-loop [3] Closed-loop Open-loop For open-loop op eration, the reference represen ts the de sired output speed of the ad justable frequency drive. The speed refer ence value: Closed-loo[...]

Network Adjustable Frequency Drive Control Inputs and Outputs Analog Input and Output Objects Control the adjustab le frequency drive from the BACn et network using 'objects'. The vari ous types of 'objects' and their desc riptions are shown in the following tables. Object ID Object Name Read/ Write Change- able D e- scription N[...]

Object ID Object Name Read/ Write Change- able De- scription Non-vola- tile RAM Store TR200Pa- ramet er Alarm notifi- cation Triggers Bus Timeo ut AV:0 Reference W/R Yes No MRV No Yes AV:1 Speed Act. Value W/R Yes No M AV Yes Yes AV:2 Bus Feed back1 W/R Yes No 8-94 No Yes AV:3 Bus Feedba ck2 W/R Yes No 8-95 No Yes AV:4 Bus Feed back3 W/R Yes No 8-9[...]

Object ID Object Name Read/ Write Change- able De- scription Non-vola- tile RAM Store TR200 Pa- rameter Alarm notifi- cation Triggers Bus Timeo ut AV:31 Ext. 2 Setpoint W/R No T R200 21-35 No No AV:32 Ext. 2 Reference [Unit] W/R No TR200 21-37 No No AV:33 Ext. 2 Feedback [Unit] W/R No TR200 21-3 8 No No AV:34 Ext. 2 Proportion- al Gain W/R No TR200[...]

Binary Input and Output Objects Object ID Object Name Read/ Write Change- able De- scription Non-vola- tile RAM Store Drive Par. Alarm notifi- cation Triggers Bus Timeout BI:0 Digital Input 33 Read No No 16-60/0 0 No No BI:1 Di gital Input 32 Read No No 16-60/01 No No BI:2 Digital Input 29 Read No No 16-60/0 2 No No BI:3 Di gital Input 27 Read No N[...]

Object ID Object Name Read/ Write Change- able De- scription Non-vola- tile RAM Store Drive Par. Alarm notifi- cation Triggers Bus Timeout BO:0 Digital Output 27 W/R No No 5-90/00 No Yes BO:1 Digital Output 29 W/R No No 5-90/01 No Yes BO:2 GPIO Output Term X30/6 W/R No No 5-90/02 No Yes BO:3 GPIO Output Term X30/7 W/R No No 5-90/03 No Y es BO:4 Rel[...]

*) Reserved for future options! Object ID Object Name Read/ Write Change- able De- scription Non-vola- tile RAM Store Drive Par. Alarm notifi- cation Trigg ers Bus Timeo ut BO:30 Reserved Output P 590/30* W/R No No 5-90/30 No Yes BO:31 Reserved Output P 590/31* W/R No No 5-90/31 No Yes BO:36 Reserved Output P 590/26* W/R No No 5-90/26 No Yes BO:37 [...]

Object ID Object Name Read / Write Change- able D e- scription Non-vola- tile RAM Store Drive Par. Alarm notifi- cation Triggers Bus Timeout BV:0 Com. Fault R No NA BACnet op- tion Yes No BV:1 Start W/R No No CTW No Yes BV:2 Coasting W/R No No CTW, Bit 3 =0 No Yes BV:3 CW/CCW W/R No No CTW bit 15=1 No Yes BV:4 Jog W/R No No CTW bit 0 =1 No Yes BV:5[...]

Object ID Object Name Read / Write Change- able De- scription Non-vola- tile RAM Store Drive Par. Alarm notifi- cation Triggers Bus Timeout BV:40 Brake Check R No NA 16-9 0/00 Yes BV:41 Pwr. Card T emp R No NA 16-90/01 Yes BV:42 Ground Fault R No NA 16-90/02 Yes BV:43 Ctrl.Card Temp R No NA 16-90/03 Yes BV:44 Ctrl. Word TO R No NA 16 -90/04 Yes BV:[...]

Object ID Object Name Read / Write Change- able De- scription Non-vola- tile RAM Store Drive Par. Alarm notifi- cation Triggers Bus Timeout BV:80 Broken Belt R No NA 16-9 1/08 Yes BV:81 Discha rge High R No NA 16-91/08 Yes BV:82 Start Fault R No NA 16-91/10 Yes BV:83 Speed Limit R No NA 16-91/11 Yes BV:84 State Faul t P 1691/12 R No NA 16-91/12 Yes[...]

Object ID Object Name Read / Write Change- able De- scription Non-vola- tile RAM Store Drive Par. Alarm notifi- cation Triggers Bus Timeout BV:121 10V low R No NA 16-92/17 Yes BV:122 Brake Overload R No NA 16-92/18 Yes BV:123 Brake Resistor R No NA 16-9 2/19 Yes BV:124 Brake IGBT R No NA 16-92/20 Yes BV:125 Speed Limit R No NA 16 -92/21 Yes BV:126 [...]

Object ID Object Name Read / Write Change- able De- scription Non-vola- tile RAM Store Drive Par. Alarm notifi- cation Triggers Bus Timeout BV:156 Reserved, P 1693/20 R No NA 16-93/20 Yes BV:157 Reserved, P 1693/21 R No NA 16-93/21 Yes BV:158 Reserved, P 1693/22 R No NA 16-93/22 Yes BV:159 Reserved, P 1693/23 R No NA 16-93/23 Yes BV:160 Reserved, P[...]

Object ID Object Name Read / Write Change- able De- scription Non-vola- tile RAM Store Drive Par. Alarm notifi- cation Triggers Bus Timeout BV:181 Braking R No NA 16-9 4/13 No BV:182 Out of Speed range R No NA 16-94/14 No BV:183 OVC Active R No NA 16-9 4/15 No BV:184 AC Brake R No NA 16-9 4/16 No BV:185 Password Ti me- lock R No NA 16-94/17 No BV:1[...]

Mailbox variable Object ID Object Name Read/ Write Change- able De- scription Non-vola- tile RAM Store Drive Par. Alarm notifi- cation Triggers Bus Timeout MBV:0 Mailbox Write W/R No Non PCV part of the send drive mes- sage No No MBV:1 Mailbox Read R No Non PCV part of the receive drive mes- sage No No Real Time Clock Variable The adjustable freque[...]

Adjustable Frequency Dri ve Feedback to Network The BACnet option provi des several output variables (N VOs) to the network, containing important ad justable frequency drive, moto r and I/O feedback data. The BACn et option transmits bound netwo rk variables only and sends feedback data when there is a cha nge in value. Influence of the d igital in[...]

Object / Property Support Matrix The following table summarizes the ob ject types and properties s upported: Property Device Binary input Binary output Binary value Analog input Analog output Analog value Multi- stage value File Event notifi- cation class Object identifier X X X X XX X XXX Object Name X X X X X X X X X X Object Type X X X XX XX XXX[...]

Object / Prop erty Support Matrix, continued.. Property Device Binary input Binary output Binary value Analog input Analog output Analog value Multi- stage value File Event notifi- cation class Present Value X X X X X X Status Flags X X X X X X Event State X X X X X X Reliability X X X X X X Out-of-Serv- ice XX X X X X Number of States X State Text[...]

How to Control the Adjustable Frequency Drive 5-18 TR200 BACnet[...]

Parameters Parameter Overview Parameter List Nr. Title Default value Range Conver- sion index Data type 8-01 Control Site Dig. and ctrl. word [0] [0 - 2] - 5 8-02 Control Source Drive RS485 [0] [0 - 4] - 5 8-03 Control Timeout Time 1 s 0.1–18000 - 1 7 8-04 Control Timeout Function Off [0] [0 - 10] - 5 8-05 End-of-timeout Function Hold set-up [0] [...]

Parameter Description 8-** Comm. and Options Parameter group for configuring communications and options. 8-01 Contro l Site Option: Function : The setting in this parame ter overrides the settings in par. 8-50 Coasting Select to par.8-56 Preset Reference Sel ect . [0] * Digita l and ctrl. word Control by usin g both digital input and control word. [...]

nviControl Word nviDrvSpeedStpt nviRefPcnt nviRefHz 8-04 Control Timeout Function Option: Function: Select the timeout function. The time out function is activated when the control word fails to be updated within the ti me period specified in par. 8-03 Control Timeout Tim e . Choice [20] onl y appe ars after setting the Metasys N2 protocol. [0] * O[...]

8-06 Reset Contro l Timeout Option: Function : This parameter i s active only when the choice Hold set-up [0] has been selected in par. 8-05 End-of-Timeout Function . [0] * Do not reset Retains the set-up specified in par.8-04 Control T imeout Function , [Selec t set-up 1-4] following a contro l timeout. [1] Do reset Returns the adjustable frequenc[...]

device may have. Please see separate manual TR200 MetasysMG. 12.NX.YY . [4] [9] FC Option To be used when a gateway is connected to the integrated RS 485 port, e.g., the BACnet gatew ay. The following changes will take plac e: -The address for the adjusta ble frequency drive port will be set to 1 and par.8-31 Address , is now used to set the a ddre[...]

8-35 Minimum R esponse Delay Range: Functi on: 10. ms* [5. - 10000. ms] Specify the minimu m delay time between receiving a request and tr ans- mitting a response. Th is is used for o vercoming mo dem turnaroun d delays. 8-36 Max Respons e Delay Range: Functi on: 10001. ms* [11. - 10001. ms] Specify the maximum permissible delay time between transm[...]

8-53 Start Select Option: Function: Select control of the adj ustable frequency drive start fu nction via the ter- minals (digital inpu t) and/or via the serial communicatio n bus. [0] Digital input Activates Start command via a digital input. [1] Bus Activates Start command via the serial communicatio n port or serial communicatio n option. [2] Lo[...]

8-56 Preset Reference Select Option: Function : Select control of the adjustable frequency drive Preset Reference selec- tion via the termi nals (digital inpu t) and/or via the se rial communication bus. [0] Digital input A ctivates Preset Reference selec tion via a digital input. [1] Bus A ctivates Preset Re ference selectio n via the serial commu[...]

Troubleshooting Alarm, Warning and Extended Status Word Alarm and Warning Messages General There is a clear distincti on between alarms and warnings . In the event of an alarm , the adjustable frequency drive will ente r a fault condition. After the cause for the al arm has been cleared, the maste r must acknowledge the alarm message in order to st[...]

Alarm Words Alarm word, par.16-90 Alarm Word Bit (Hex) Alarm Word (par.16- 90 Alarm Word ) 00000001 Brake ch eck 00000002 P ower card overte mperature 00000004 Ground fault 00000008 Ctr l. card overtempera ture 00000010 Control word timeout 00000020 Ove rcurrent 00000040 Torque limit 00000080 Mot or thermistor o vertemp. 00000100 Motor ETR overtemp[...]

Warning Words Warning word , par.16-92 Warning Word Bit (Hex) Warning Word (par.16- 92 Warning Word ) 00000001 Brake check 00000002 Power card overtemperature 00000004 Ground fault 00000008 Ctrl. card ov ertemperature 00000010 Control word timeout 00000020 Ove rcurrent 00000040 Torque limit 00000080 Motor t hermistor overte mp. 00000100 Motor ETR o[...]

LED Status Check the LEDs. The two bi-color LEDs o n the BACnet card indica te the status of BACnet communication. LED 1: Net Status Phases Sta tus Bi-color LED Power On. Hardware Not OK Red Self test Gree n ▂█▂█▂█▂█▂█ Running Module OK Gree n ██████████ Recoverab le fault Red Data ex- change Device communica[...]

Rev . 2009-06-18 130R0451 MG12L122 *MG12L122* BA Cnet ® Option Module Instr uction Manual June 2009 TR200 BAS-SVX24A-EN BAS-SVX24A-EN T rane has a policy of continous product and product data improvement and reserves the right to change design and specifications without notice. www .trane .com For more inf ormation, contact your local T rane of?[...]