Traulsen RBC200 & RBC400 manual

This T raulsen unit is built to our highest quality standards. We build our refrigerators, freezers and heated cabinets this way as a matter of pride. This philosophy has made T raulsen the leader in commercial refrig- eration since 1938. W e thank you for your choice and confidence in T raulsen equipment and we know you will receive many years of [...]

-1- T ABLE OF CONTENTS VI. Blast Chill Operation (cont ’ d) c-Grouping Foods T o Form Batches Page 7 d-Maximum Load Per Batch Page 8 e-Pan Placement In Unit Page 8 f-Food Probe Placement Page 9 g-Example Batches For RBC50 Page 9 h-Example Batches For RBC100 Page 10 i-Example Batches For Roll-In/Roll-Thru Models Page 1 1 VII. Operating The Blast C[...]

III. d - INST ALLING LEGS OR CASTERS: 6 ” high stainless steel legs are supplied standard for models RBC50 and RBC100. Casters in lieu of legs are available as an optional accessory for the same models. These are shipped from the factory packed inside a cardboard box which is strapped to one of the shelves (two boxes for model RBC50 which re- qui[...]

6 ” Clearance In Rear 4 ” 6 ” 4 ” Clearance In Rear III. INST ALLA TION (continued) -3- III. e - CORD & PLUG: All T raulsen Blast Chill models (except model RBC100 which is supplied with a cord set but no plug) are sup- plied with a cord & plug attached. It is shipped coiled at the top of the cabinet, secured by a nylon strip. For y[...]

III. h - CONDENSA TE REMOV AL: All T raulsen Blast Chill models (except model RBC50) require the use of a floor drain or floor mounted elec- tric condensate evaporator . Model RBC100 requires a floor drain for condensate removal or the use of a condensate evaporative pan kit (p/n 329-60018-00). The drain port is located at the rear of the unit (see[...]

III. INST ALLA TION (continued) III. m - A TT ACHING RBC400 UNITS T OGETHER: This section applies only to models RBC400 and RBC400RT . First, place the front and rear cabinets in close proximity to each other being careful to align the drain from the front of the rear unit to the drain of the front unit. It will be necessary to level both units tog[...]

IV . CARE & MAINTENANCE -6- IV . a - CLEANING THE CONDENSER: The most important thing you can do to insure a long, reliable service life for your T raulsen is to regularly clean the condenser coil. The self-contained condens- ing unit requires regularly scheduled cleaning to keep the finned condenser clean of lint and dust accumula- tion. Keepi[...]

VI. BLAST CHILL OPERA TION VI. a - LOADING FOOD INTO P ANS: The food product to be blast chilled should be placed into metal pans (generally 12 ” x 20 ” x 2-1/2 ” ) to a DEPTH NOT TO EXCEED 2 ” . This will assure the fast- est blast chilling cycle. NOTE: Use of deeper pans and/or plastic containers can cause freezing and if product is too t[...]

VI. c - GROUPING FOODS T O FORM BA TCHES (cont ’ d): A VG. COOLING TIME FOOD RELA TIVE T O W A TER LASAGNA +89% CHILI +64% MASHED POT A TOES +64% MEA T LOAF (WHOLE) +61% RICE +61% CREAM OF WHEA T +60% KERNEL CORN +58% SOUP (THICK TYPES) +49% BAKED POT A TOES +47% CHOPPED STEAKS/GRA VY +43% REFRIED BEANS +43% SP AGHETTI/MEA T SAUCE +39% GREEN BEAN[...]

VI. BLAST CHILL OPERA TION (cont ’ d) -9- VI. f - FOOD PROBE PLACEMENT : The food probes should be placed into the food prod- uct so that the tip of the probe is near the core (abso- lute center) of the food in the pan. The food probe senses temperature in the last 1 ” of metal tip. The core area will be the slowest to cool, therefore is used t[...]

VI. BLAST CHILL OPERA TION (cont ’ d) -10- VI. h - EXAMPLE BA TCHES FOR RBC100: Three food probes are available for assignments of 1, 2 or 3 separate batches of food. They may be assigned in a variety of combinations. Please review some of the various combinations shown in figures 21, 22, 23 & 24. Figure 21 - Batch #1, 3 probes assigned &[...]

-1 1- VI. BLAST CHILL OPERA TION (cont ’ d) VI. i - EXAMPLE BA TCHES FOR ROLL-IN MODELS: Three food probes are available for assignments of 1, 2 or 3 separate batches of food. They may be assigned in a variety of combinations. Please review some of the various combinations shown in figures 25, 26, 27 & 28. Figure 25 - Batch #1, 3 probes assig[...]

-12- VII. OPERA TING THE BLAST CHILL CONTROL EMPLOYEE NUMBER PROGRAM A NEW BA TCH FOOD PROBES 1,2 & 3 PRODUCT TEMPS PROGRAMMED CHILL CYCLES • BLAST CHILL • SOFT CHILL • FLASH CHILL • CONST ANT CHILL LOCK KEY P AD SETS DA TE & TIME TIME OF DA Y ADJUST PROGRAM SETTINGS UP OR DOWN INTERIOR TEMPERA TURE CLEARS BA TCH DA T A DISPLA YS RE[...]

VII. g - PRINT OUT DA T A (contined): Note: Up to three copies of the Batch Data can be printed automatically . See section “ VII. j ” to adjust the number of batch copies required VII. h - RESETTING DA TE AND TIME: Press “Time of Day” button. Notice MM/DD/YY in the display with the “ MM ” flashing, adjust the month us- ing the up/down [...]

-14- VII. OPERA TING THE BLAST CHILL CONTROL (cont ’ d) Fig. 30 Enter Batch Number STEP 3: Notice that the word BLAST is flashing di- rectly above the SOFT/FLASH button. If you wish to blast chill product, press ENTER. If a soft chill is pre- ferred, press the SOFT/FLASH button once, and then press ENTER. If a flash chill is required, press the S[...]

-15- VII. OPERA TING THE BLAST CHILL CONTROL (cont ’ d) VII. j - CONTROL P ANEL CONFIGURA TION: INTRODUCTION - The T raulsen Blast Chiller Unit is preset and tested at the factory to be fully functional using default settings programmed into the unit. Therefore, it is advised that the following procedures should be performed by an experienced bla[...]

-16- VII. k - PROBE TEMPERA TURE & ALARM W ARNINGS: The food probes sense temperatures in the last 1 ” of the probe (nearest the tip). There are three food probe warnings that can occur during a programmed batch. The warnings will flash the “ red ” ALARM light, the au- dible alarm will sound, and a printout noting a probe failure has occu[...]

-17- VIII. UNDERST ANDING PRINTOUTS (cont ’ d) VIII. c - BLAST CHILL CYCLE - BA TCH DA T A: Program Chip Revision Operator Number Automatic New Batch Number Unit 1 or 2 Batch Mode: Blast Chill Soft Chill Flash Chill Graph of Batch Probe Data Key T emperature vs. T ime Identification 140 ° F, 7 0 ° F, end (41 ° F) T ime Required T o Chill Produ[...]

-18- VIII. UNDERST ANDING PRINTOUTS (cont ’ d) VIII. d - THE 72-HOUR DA T A LOG: PRINTS THE TEMPERA TURE IN 5-MINUTE INCREMENTS ST ARTING WHEN CURRENT DA T A WORKING BACK Notes The Time & Date From Power OFF To Power ON Failed Or Un-Plugged Food Probe Chill Cycle Evaporator Coil Maintenance Evaporator Coil 1, 2, & 3 Food Probe Air Probe C[...]

-19- VIII.e - FOOD PROBE F AILURE W ARNINGS: VIII. UNDERST ANDING PRINTOUTS (cont ’ d) FOOD PROBE F AILURE W ARNING: Alarm occurs only during a programmed batch. Failed Food Probe Unit Number Location of Failed Probe Alarm Date & Time Employee Number Batch Number CHILL CYCLE BA TCH OVER 6 HOURS: Alarm occurs when a programmed batch runs for m[...]

-20- IX. TROUBLE SHOOTING GUIDE 1. Condensing unit fails to start when programming a new batch. 2. Batch requires too much time to chill product down to 40 ° F. “ Chill Cycles Batch Over 6-Hours ” will ALARM and a printout will note the chill cycle has exceeded maximum safe time. 3. “ Food Probe Failure ” - ALARM will occur during a chill [...]

X. WIRING DIAGRAM - RBC50 -21-[...]

-22- X. WIRING DIAGRAM - RBC100[...]

-23- X. WIRING DIAGRAM - RBC200 & RBC200RT[...]

X. WIRING DIAGRAM - RBC400 & RBC400RT -24-[...]

XI. W ARRANTY INFORMA TION -25- ST ANDARD DOMESTIC W ARRANTY TRAULSEN & CO., INC. warrants new equipment to the original purchaser , when installed within the United States against defective material and workmanship for one (1) year from the date of original installation. Under this warranty , TRAULSEN & CO., INC. will repair or replace, at[...]

P ART/DESCRIPTION P ART # Condensate Evaporator Pan Kit 329-60018-00 Interconnect Harness (for RBC400/RBC400RT) 333-60082-00 Ribbon Cable 333-60083-00 Red Food Probe 333-60086-01 Blue Food Probe 333-60086-02 Green Food Probe 333-60086-03 Shelf T o Fit Blast Chill Racks 340-05337-03 Keyboard/Printer/Board (RBC200) 950-601 18-00 Keyboard/Printer/Boar[...]

T raulsen & Co., Inc. 4401 Blue Mound Road Fort Worth, TX 76106 Phone: (800) 825-8220 Fax-Svce: (817) 740-6757 W ebsite: www .traulsen.com HOURS OF OPERA TION: Monday thru Friday 7:30 am - 4:30 pm CST EXTENDED W ARRANTY SER VICE HOURS Monday thru Friday 4:30 pm - 6:00 pm CST Quality Refrigeration[...]