U-Line CLR2060SSHR manual

Service and Parts Manual For Models • CO2075FF • 2075R • 2075WC • BI • 2015 • 2075RF • 2015R • 2015WC • CLR2060 • Combo U-CO29FF U-Line Cor poration U-Line Cor poration 8900 Nor th 55th Street PO Bo x 245040 Milwauk ee, WI 53223 Milwauk ee, WI 53224-9540 www .U-LineSer vice.com Phone (414) 354-0300 • F AX (414) 354-7905 Ser vi[...]

INTRODUCTION Three generations of pride and quality manufacturing and design improvements are built into all U-Line products. The result: U-Line leads the market with innovative technology and superior craftsmanship. This manual contains specific instructions for servicing the U-Line Échelon Products which include these models: INTRODUCTION Design[...]

2 INTRODUCTION Design ■ Features ■ Performance This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. ! DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury . ! D[...]

T ABLE OF CONTENTS General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Serial Number Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Limited W arranty . . . . . . . . . . . . . .[...]

2075WC/2015WC Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Compressor/Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Compressor Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

SERIAL NUMBER FORMA T The serial number is divided into four segments. A typical serial number is 013520-03-0433. The first two digits of the first segment, 01, represents the year the unit was made. The next four digits of the first segment, 3520, represents the shop order number . Order number 3520 is assigned for the Model 75R White-00 units. Th[...]

LIMITED W ARRANTY U-Line Corporation warrants each U-Line product to be free from defects in materials and workmanship for a period of one year from the date of purchase; and warrants the sealed system (consisting of the com- pressor , the condenser , the evaporator , the hot gas bypass valve, the dryer and the connecting tubing) in each U-Line pro[...]

7 W ARRANTY CLAIMS PROCEDURE When submitting claims for warranty payment, please follow these guidelines. Y ou can use any form you would normally use to bill your customer (your own computer generated form, Narda, USA, etc.). The model and serial number MUST be on the claims. Claims will not be paid without a model and serial number . If you work [...]

PROOF OF PURCHASE Proof of Purchase and/or Proof of Install is an important part of the warranty claim process. Sometimes it is difficult to obtain a proper Proof of Purchase/Install for a number of different reasons: • The customer does not have a copy (only the original). • The customer has only their copy of the final W alk Through or sign-o[...]

9 PA R TS LISTING How to Order Replacement Parts 1. Locate the illustration(s) for the model you are servicing. 2. Refer to the area where the desired part would be installed, locate the part and note the item number assigned to it. 3. Locate the item number in the left column of the parts listing which is on the next page from the prod- uct illust[...]

10 Design ■ Features ■ Performance SAFETY PRECAUTIONS Do not attempt to service or repair the unit until you have read the entire procedure. Safety items through- out this manual are labeled with Danger , W arning or Caution. GENERAL INFORMA TION Risk of child entrapment. Before you throw away an old refrigerator or freezer: T ake off the doors[...]

GENERAL INFORMA TION 11 Design ■ Features ■ Performance ÉCHELON™ DOOR ADJUSTMENT All Échelon™ model doors are aligned at the factory before shipment. Occasional re-adjustment may be necessary , especially if an Overlay Panel is installed. The following procedure will correct for up to 1/4" alignment. T o adjust door : 1. Compare the [...]

4. If door edge opposite the hinges needs to move up, move plate toward outside of door . If door edge needs to move down, move plate toward inside of door (see Figure 3). Repeat until top edge of door is parallel with top of cabinet and tighten screws securely . 5. If you have an older model, you must slot the door frame to accommodate the door cl[...]

SCREENING CALLS 13 Design ■ Features ■ Performance GUIDE FOR SCREENING CALLS U-line’ s warranty does not cover customer education calls. It has been reported that as high as 50% of all service calls performed are customer education calls. The following guide has been developed to help screen calls on the most common customer education issues.[...]

SCREENING CALLS 14 Design ■ Features ■ Performance The ice cubes are sticking together! - U-CO29FF , CO2075FF and BI•2015 Models Only • BI•2015 Model Only - Does the unit need to be defrosted? • Is the door sealing properly? This could cause the ice cubes to stick together . • Have you tried to shake the ice bucket? If the ice sits wi[...]

SCREENING CALLS 15 Design ■ Features ■ Performance When I turn the unit on, all I get is water fill - CLR2060 Model Only • Check to be sure switch is in ice mode. •O nce the unit is turned on, there will be a three minute water fill. This will assure that a fresh batch of water has filled the trough. If water flows more than three minutes a[...]

NOTES SCREENING CALLS 16 Design ■ Features ■ Performance[...]

17 Design ■ Features ■ Performance COMPRESSOR/ELECTRICAL SPECIFICA TIONS COMPRESSOR PINS To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted to ground. Specifications EMU45HSC Start W inding Resistance: 5.60 OHMS EMU45HSC Run W[...]

18 Design ■ Features ■ Performance U-LINE FROST FREE REFRIGERA TION SYSTEM Cooling Mode: • Bypass solenoid valve closed • Evaporator fan operating • Refrigerant flows through capillary tube • Normal vapor/compression cycle refrigeration •D rain heater off Defrost Mode: • Bypass solenoid valve open • Refrigerant flows through bypas[...]

19 Design ■ Features ■ Performance TYPICAL FROST FREE AIRFLOW CONFIGURA TION Air flow in at evaporator blade Air passes though fin tube evaporator Condensate drains down past the evaporator , into drain pan, and into condensate pan through drain hose. The drain trough is warmed during defrost by contact with evaporator fins and drain heater att[...]

20 Design ■ Features ■ Performance CO2075FF/2075RF & U-CO29FF MODELS System Suction Suction Compressor Condenser Capillary Evaporator W attage Condition Pressure Line Discharge T ube Normal Normal Slightly below V ery hot V ery hot W arm Cold Normal room temperature Overcharge Higher than V ery cold Slightly warm Hot to warm Cool Cold Highe[...]

21 Design ■ Features ■ Performance CO2075FF AND U-CO29FF ICE MAKER OPERA TION Note: The refrigeration system operates independently of the ice maker . This is a new design for U-Line. All other U-Line ice makers use a double throw control system where the unit is either in a freeze mode or harvest mode. In the CO2075FF and the U-CO29FF the refr[...]

22 Design ■ Features ■ Performance ICE MAKER DIAGNOSIS FLOW CHAR T DOES THE UNIT REFRIGERA TE? Sealed System Leak Electrical Failure Compressor Failure Fan Motor F ailure Defrost System F ailure Freezer Control Open Low V oltage V oltage Drop Wiring Ice Maker Control F ailure Bin Switch F ailure NO NO EVER YWHERE INTERMITTENT AT 3:00 YES NO AT [...]

23 Design ■ Features ■ Performance CO2075FF/2075RF & U-CO29FF MODELS DO NOT service the unit until the main electrical power has been disconnected. ! DANGER ! TROUBLESHOOTING 1. W ill not eject ice (water frozen) Cause a. Icemaker control setting too cold. b. Icemaker control defective (contacts open). c. Bin switch defective. d. Limit swit[...]

24 Design ■ Features ■ Performance CO2075FF/2075RF & U-CO29FF MODELS b. Fan motor stalled. c. Ice cubes too large. d. Dirty condenser . e. Bypass valve stuck open. 7. Not freezing (compressor and fans are operating) Cause a. Little or no frost pattern on evaporator . b. Bypass valve stuck open. 8. Not freezing (compressor not operating - fa[...]

25 Design ■ Features ■ Performance CO2075FF/2075RF & U-CO29FF MODELS d. Defrost drain line not in drain pan. e. Crack in water line. 13. W ater leak (inside unit) Cause a. Ice maker assembly fill cup obstructed. b. Fill ice cup and fill tube out of alignment. c. W ater level too high. d. Defrost drain plugged. 14. Excessive frost build-up C[...]

26 Design ■ Features ■ Performance DISASSEMBL Y PROCEDURES Note: Échelon models do not require removal of the ice maker or freezer housing to access the fan motor , drain or evaporator . To replace evaporator fan motor: 1. Disconnect unit from power source. 2. Remove 2 screws (1) from fan cover . 3. Remove 2 screws (2) holding fan bracket to l[...]

27 Design ■ Features ■ Performance REPLACING ICE MAKER ASSEMBL Y 1. Unplug unit. 2. Disconnect ice maker wire harness at plug (1) . 3. Remove control capillary tube from sensing tube on ice maker assembly (2) . 4. Remove water inlet tube. 5. Remove front cover (3) . 6. Advance ejector blade to the 3 o’clock position by turning the 5/16" [...]

28 Design ■ Features ■ Performance REPLACING MOLD AND HEA TER 1. Remove ice maker assembly . Refer to REPLACING ICE MAKER ASSEMBL Y . 2. Remove one stripper screw (1) and stripper . 3. Remove three face plate screws (2) and face plate. 4. Remove one screw (3) and detach limit switch from mold. 5. Detach heater leads (4) . 6. Remove two screws ([...]

29 Design ■ Features ■ Performance COMBO 2075FF WIRING DIAGRAM U-CO29FF WIRING DIAGRAM U-LINE42180 ICEMAKER CONTROL POWER CORD ASSEMBLY BLACK-HOT (SMOOTH) ROCKER SWITCH BLACK-NEUTRAL (RIBBED) GREEN GROUND FREEZER CONTROL WHITE WHITE WHITE WHITE BLUE BROWN BLACK BLACK WHITE WHITE BLACK BLACK BLACK BYPASS VALVE DEFROST HEATER TIMER PURPLE PURPLE [...]

2075RF WIRING DIAGRAM WHITE TEMP CONTROL WHITE GREEN GROUND BLACK-HOT (SMOOTH) BLACK-NEUTRAL (RIBBED) WHITE BLACK DOOR LAMP SWITCH BLACK BLACK BLACK BYPASS VALVE TIMER EVAP FAN WHITE WHITE BLACK BLACK PURPLE WHITE BLUE BLACK PURPLE 21 4 3 DEFROST HEATER BROWN BLACK BLUE COND FAN WHITE WHITE BROWN WHITE EMBRACO COMPRESSOR OVERLOAD WHITE RELAY BLACK [...]

NOTES CO2075FF/2075RF & U-CO29FF MODELS 31 Design ■ Features ■ Performance[...]

32 Design ■ Features ■ Performance COMBO 2075FF (1 OF 2) 34 35 31 36 33 23 22 21 24 25, 26 27 28 29 30 32 7 8 4 3 2 1 19 17 9 10 13 14 16 15 11, 12 18 20 U-LINE1006 5, 6 CO2075FF/2075RF & U-CO29FF MODELS[...]

33 Design ■ Features ■ Performance CO2075FF (1 OF 2) For Item #2, see Model 402-CO2075FF Ice Maker (pages 30-31) for separate breakdown. Parts Not Shown CO2075FF/2075RF & U-CO29FF MODELS Item Description White Black Stainless Steel 1 Ice Bin Door Hinge 31463 31463 31463 2 Ice Maker Assembly 402-CO2075FF 402-CO2075FF 402-CO2075FF 3 Bin Door [...]

34 Design ■ Features ■ Performance COMBO 2075FF (2 OF 2) 9 8 7 6 Alternate Parts for 2003 Design 11 10 12 1 2 3 4 14 15 16 17 2 1 3 13 5 4 U-LINE1007 CO2075FF/2075RF & U-CO29FF MODELS[...]

35 Design ■ Features ■ Performance COMBO 2075FF (2 OF 2) Alternate Parts for 2003 Design CO2075FF/2075RF & U-CO29FF MODELS Item Description White Black Stainless Steel 1 Back Panel 1 1969 1 1969 1 1969 2 Condenser Fan Blade 5188 5188 5188 3 Condenser Assembly 2303-FFS 2303-FFS 2303-FFS 4 Condenser Fan Motor 5263 5263 5263 5D rain Pan 31550-[...]

36 Design ■ Features ■ Performance MODEL 402-CO2075FF Note: This ice maker is used only on CO2075FF . 402ICEMAKER.2 20 18 17 15 33 32 19 16 14 27 12 13 21 26 25 21 29 30 10 11 7 9 4 5 28 8 24 22 6 31 23 3 2 1 CO2075FF/2075RF & U-CO29FF MODELS[...]

37 Design ■ Features ■ Performance MODEL 402-CO2075FF Note: This ice maker is used only on CO2075FF . * Parts included in the 150 faceplate assembly . ** Includes the limit switch. U-Line will not pay warranty claims for the replacement of a complete ice maker assembly . Complete ice maker assembly replacement is not necessary . All ice maker p[...]

MODEL U-CO29FF – 2002 DESIGN (1 OF 2) COMBO29FFe 23 24 26 21 22 25 1 2 3 4 5 7 8 6 9 12 10 11 15 14 16 17 18 19 20 27 CO2075FF/2075RF & U-CO29FF MODELS 38 Design ■ Features ■ Performance[...]

MODEL U-CO29FF – 2002 DESIGN (1 OF 2) * Please indicate color . CO2075FF/2075RF & U-CO29FF MODELS 39 Design ■ Features ■ Performance Item Description White Black Stainless Steel 1 Ice Maker Assembly 402-CO29FF 402-CO29FF 2 Ice Bin Door Hinge 31463 31463 3 Ice Bin Door 1 1957-S 1 1957-S 4 Shelf T rim Strip 31443-6 31443-6 5 Shelf Retainer [...]

MODEL U-CO29FF – 2002 DESIGN (2 OF 2) 11 14 5 1 10 12 15 16 17 9 8 4 19 2 3 7 6 CO29F_2002FFf 13 18 Alternate Parts for 2003 Design 2 1 3 4 CO2075FF/2075RF & U-CO29FF MODELS 40 Design ■ Features ■ Performance[...]

MODEL U-CO29FF – 2002 DESIGN (2 OF 2) Alternate Parts for 2003 Design CO2075FF/2075RF & U-CO29FF MODELS 41 Design ■ Features ■ Performance Item Description White Black Stainless Steel 1 Back Panel 1 1545-1 1 1545-1 2 Fan Blade 5428 5428 3 Condenser 2303-FFS 2303-FFS 4 Fan Motor 5300 5300 5 Drain Pan 31550-1-F 31550-1-F 6W ater V alve 2552[...]

MODEL U-CO29FF & ICEMAKER Note: This ice maker is used only on Combo U-CO29F . CO29FICEMAKER 20 18 17 15 33 32 19 16 14 27 12 13 21 26 25 21 29 30 10 11 7 9 4 5 28 8 24 22 6 31 23 3 2 1 CO2075FF/2075RF & U-CO29FF MODELS 42 Design ■ Features ■ Performance[...]

MODEL 402-CO29FF Note: This ice maker is used only on Combo U-CO29FF . * Parts included in the 150 faceplate assembly . ** Includes the limit switch. U-Line will not pay warranty claims for the replacement of a complete ice maker assembly . Complete ice maker assembly replacement is not necessary . All ice maker parts are available as replacement p[...]

44 Design ■ Features ■ Performance MODEL 2075RF (1 OF 2) 28 29 27 31 30 18 17 16 19 20, 21 7, 8 26 14 12 13 15 9 10 11 23 24 25 32 22 14 6 2, 3 5 U-LINE1008 CO2075FF/2075RF & U-CO29FF MODELS[...]

45 Design ■ Features ■ Performance MODEL 2075RF (1 OF 2) Parts Not Shown CO2075FF/2075RF & U-CO29FF MODELS Item Description White Black Stainless Steel 1 Freezer Shelf 2348 2348 2348 2 Lamp Bulb 31317 31317 31317 3 Lens Cover 1 1859 1 1859 1 1859 4 Hinge Assembly T op R/H 1 1898-S-KIT 1 1898-S-BLK 1 1898-S-SS 5 Freezer Door Assembly 1 1959-[...]

46 Design ■ Features ■ Performance MODEL 2075RF (2 OF 2) 7 8 6 1 2 3 4 10 11 12 13 9 5 U-LINE1009 CO2075FF/2075RF & U-CO29FF MODELS[...]

47 Design ■ Features ■ Performance MODEL 2075RF (2 OF 2) CO2075FF/2075RF & U-CO29FF MODELS Item Description White Black Stainless Steel 1 Back Panel 1 1969 1 1969 1 1969 2 Condenser Fan Blade 5188 5188 5188 3 Condenser Assembly 2303-FFS 2303-FFS 2303-FFS 4 Condenser Fan Motor 5263 5263 5263 5D rain Pan 31550-1-F 31550-1-F 31550-1-F 6 Power [...]

48 Design ■ Features ■ Performance NOTES CO2075FF/2075RF & U-CO29FF MODELS[...]

49 Design ■ Features ■ Performance COMPRESSOR/ELECTRICAL SPECIFICA TIONS COMPRESSOR PINS To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted to ground. Specifications EMI30HER Start W inding Resistance: 28 OHMS EMI30HER Run W i[...]

50 Design ■ Features ■ Performance REFRIGERA TION SYSTEMS Normal V apor/Compression Cycle Refrigeration • Refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature vapor . • As the refrigerant cools in the high pressure condenser , the vapor condenses to liquid. During this phase change, a great amount [...]

51 Design ■ Features ■ Performance 2075R/2015R MODELS System Suction Suction Compressor Condenser Capillary Evaporator W attage Condition Pressure Line Discharge T ube Normal Normal Slightly below V ery hot V ery hot W arm Cold Normal room temperature Overcharge Higher than V ery cold Slightly warm Hot to warm Cool Cold Higher than normal may f[...]

52 Design ■ Features ■ Performance 2075R/2015R MODELS DO NOT service the unit until the main electrical power has been disconnected. ! DANGER ! TROUBLESHOOTING 1. Not refrigerating (compressor and fan are operating) Cause a. Little or no frost pattern on evaporator . 2. Not refrigerating (compressor not operating - fan operating) Cause a. Relay[...]

53 Design ■ Features ■ Performance 2075R/2015R WIRING DIAGRAM WHITE BLUE GREEN GROUND 2015R ONLY FAN CONTROL BLACK BLACK POWER CORD ASSEMBLY GREEN GROUND BLACK-HOT SMOOTH BLACK-NEUTRAL (RIBBED) WHITE BLACK DOOR LAMP L A M P SWITCH EMBRACO RELAY COMPRESSOR OVERLOAD WHITE U-LINE42113 2075R/2015R MODELS[...]

54 Design ■ Features ■ Performance MODEL 2075R 13 10 9 7 5, 6 8 11 12 14 22 23 20 19 18 17 16 15 21 2, 3 4 1 31 32 35 30 29 28 27 24 25, 26 33, 34 U-LINE1010 2075R/2015R MODELS[...]

55 Design ■ Features ■ Performance MODEL 2075R Parts Not Shown 2075R/2015R MODELS Item Description White Black Stainless Steel 1 Evaporator Assembly 2333-S 2333-S 2333-S 2 Lamp Bulb 31317 31317 31317 3 Light Cover 1 1859 1 1859 1 1859 4 Hinge Assembly T op R/H 1 1898-S-KIT 1 1898-S-BLK 1 1898-S-SS 5D oor Handle T op 1 1926-4-KIT 1 1926-4-BLK N/[...]

56 Design ■ Features ■ Performance MODEL 2015R 13 25 28 29 30 32,33 34 2, 3 26, 27 24 12 11 10 14 16 15 31 1 4 5, 6 7 9 8 18 19 17 21 23 22 20 U-LINE1011 2075R/2015R MODELS[...]

57 Design ■ Features ■ Performance MODEL 2015R *Alternate Condenser Assembly 2223-S Parts Not Shown 2075R/2015R MODELS Item Description White Black Stainless Steel 1 Evaporator Assembly 2878-01-S 2878-01-S 2878-01-S 2 Lamp Bulb 31317 31317 31317 3 Light Cover 1 1859 1 1859 1 1859 4 Hinge Assembly T op R/H 1 1898-S-KIT 1 1898-S-BLK 1 1898-S-SS 5[...]

58 Design ■ Features ■ Performance NOTES 2075R/2015R MODELS[...]

59 Design ■ Features ■ Performance COMPRESSOR/ELECTRICAL SPECIFICA TIONS COMPRESSOR PINS To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted to ground. Specifications EMI30HER Start W inding Resistance: 28 OHMS EMI30HER Run W i[...]

60 Design ■ Features ■ Performance REFRIGERA TION SYSTEMS Normal V apor/Compression Cycle Refrigeration • Refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature vapor . • As the refrigerant cools in the high pressure condenser , the vapor condenses to liquid. During this phase change, a great amount [...]

61 Design ■ Features ■ Performance 2075WC/2015WC MODELS System Suction Suction Compressor Condenser Capillary Evaporator W attage Condition Pressure Line Discharge T ube Normal Normal Slightly below V ery hot V ery hot W arm Cold Normal room temperature Overcharge Higher than V ery cold Slightly warm Hot to warm Cool Cold Higher than normal may[...]

62 Design ■ Features ■ Performance 2075WC/2015WC MODELS DO NOT service the unit until the main electrical power has been disconnected. ! DANGER ! TROUBLESHOOTING 1. Not refrigerating (compressor and fan are operating) Cause a. Little or no frost pattern on evaporator . 2. Not refrigerating (compressor not operating - fan operating) Cause a. Rel[...]

63 Design ■ Features ■ Performance 2075WC/2015WC WIRING DIAGRAM WHITE BLUE GREEN GROUND 2015WC ONLY FAN CONTROL BLACK BLACK POWER CORD ASSEMBLY GREEN GROUND BLACK-HOT (SMOOTH) WHITE BLACK BLACK DOOR LAMP SWITCH BLACK ROCKER SWITCH EMBRACO RELAY COMPRESSOR OVERLOAD WHITE WHITE BLACK-NEUTRAL (RIBBED) U-LINE421 10 L A M P 2075WC/2015WC MODELS[...]

64 Design ■ Features ■ Performance MODEL 2075WC U-LINE1018 21 20 11 9 8 22 23 26 27 28 29 30 31, 32 24, 25 7 5 6 13 14 15 16 17 18 19 10 12 33 34 1, 2 3 4 2075WC/2015WC MODELS[...]

65 Design ■ Features ■ Performance MODEL 2075WC Parts Not Shown 220 V olt Part Numbers 2075WC/2015WC MODELS Item Description White Black Stainless Steel 1 Lamp Bulb 31317 31317 31317 2 Light Cover 1 1859 1 1859 1 1859 3W ine Rack Assembly 2346-S 2346-S 2346-S 4 Hinge Assembly T op R/H 1 1995-S-KIT 1 1995-S-BLK 1 1995-S-SS 5D oor Handle T op 1 1[...]

66 Design ■ Features ■ Performance MODEL 2015WC U-LINE1019 11 9 8 7 22 23 24 27 25, 26 10 12 19 13 14 15 16 17 18 21 20 28 29 30 33 34 3 4 5 6 1, 2 31, 32 2075WC/2015WC MODELS[...]

Pa r t s Not Shown 220 V olt Part Numbers *Alternate Condenser Assembly 2223-S 67 Design ■ Features ■ Performance MODEL 2015WC 2075WC/2015WC MODELS Item Description White Black Stainless Steel 1 Lamp Bulb 31317 31317 31317 2 Light Cover 1 1859 1 1859 1 1859 3W ine Rack Assembly 2350-S 2350-S 2350-S 4 Hinge Assembly T op R/H 1 1995-S-KIT 1 1995-[...]

68 Design ■ Features ■ Performance NOTES 2075WC/2015WC MODELS[...]

69 Design ■ Features ■ Performance COMPRESSOR/ELECTRICAL SPECIFICA TIONS COMPRESSOR PINS To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted to ground. Specifications EMI50HER Start W inding Resistance: 12 OHMS EMI50HER Run W i[...]

70 Design ■ Features ■ Performance TEMPERA TURE CONTROL SPECIFICA TIONS - DOUBLE THROW ICE MAKER THERMOST A T These temperature controls use double throw , single pole relays. The sensing tube is inserted into the ice maker mold and senses mold temperature. After ice is sensed in the mold, the contacts at pins 2 and 3 open (stopping the compres[...]

71 Design ■ Features ■ Performance LIMIT SWITCH SPECIFICA TIONS The Limit Switch is a component of the ice maker wiring harness. Normally Closed Bi-metal Switch Open T emperature: 104 Degrees F Close T emperature: 83 Degrees F The function of this switch is to open in the event of an overheating condition. This bi-metal thermostat uses a set of[...]

72 Design ■ Features ■ Performance REFRIGERA TION SYSTEMS Normal V apor/Compression Cycle Refrigeration • Refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature vapor . • As the refrigerant cools in the high pressure condenser , the vapor condenses to liquid. During this phase change, a great amount [...]

73 Design ■ Features ■ Performance BI • 2015 MODEL System Suction Suction Compressor Condenser Capillary Evaporator W attage Condition Pressure Line Discharge T ube Normal Normal Slightly below V ery hot V ery hot W arm Cold Normal room temperature Overcharge Higher than V ery cold Slightly warm Hot to warm Cool Cold Higher than normal may fr[...]

74 Design ■ Features ■ Performance ICE MAKER DIAGNOSIS FLOW CHAR T DOES THE UNIT REFRIGERA TE? Sealed System Leak Electrical Failure Compressor Failure Fan Motor F ailure Low V oltage V oltage Drop Wiring Te mperature Contr ol Failure Bin Switch F ailure NO NO EVER YWHERE INTERMITTENT AT 3:00 YES NO AT 12:00 DOES THE UNIT HAR VEST ICE IF THE EJ[...]

75 Design ■ Features ■ Performance ICE MAKER OPERA TING CYCLES 1. FREEZE CYCLE A. T emperature control terminals 2 and 3 are closed. B. Power to the compressor . C. Power to the condenser fan. 2. HAR VEST -1 CYCLE A. T emperature control terminals 2 and 3 are open - 2 and 1 closed. B. No power to the compressor or condenser fan. C. If bin arm i[...]

76 Design ■ Features ■ Performance BI • 2015 CYCLE SCHEMA TICS HARVEST-1 CYCLE (Hold Switch In Normal Position) SWITCH LIMIT orange black black black MOTOR MAKER ICE MOLD HEATER WATER SWITCH FILL C NC MOTOR FAN LOAD OVER black RELAY START COMP. SWITCH OFF ON black black blue black CONTROL TEMP. NC black orange 3 yellow 2 orange SWITCH BIN red[...]

77 Design ■ Features ■ Performance WATER FILL CYCLE SWITCH LIMIT orange black black black MOTOR MAKER ICE MOLD HEATER WATER SWITCH FILL C NC MOTOR FAN LOAD OVER black RELAY START COMP. SWITCH OFF ON black black blue black CONTROL TEMP. NC black orange 3 yellow 2 orange SWITCH BIN red NO 1 C NO brown black white C SWITCH HOLD VALVE WATER ground [...]

78 Design ■ Features ■ Performance BI • 2015 REPLACING ICE MAKER ASSEMBL Y 1. Unplug unit. 2. Disconnect ice maker wire harness at plug (1) . 3. Remove control capillary tube from sensing tube on ice maker assembly ( 2) . 4. Remove water inlet tube. 5. Remove front cover (3) . 6. Advance ejector blade to the 3 o’clock position by turning th[...]

79 Design ■ Features ■ Performance BI • 2015 REPLACING MOLD AND HEA TER 1. Remove ice maker assembly . Refer to REPLACING ICE MAKER ASSEMBL Y . 2. Remove one stripper screw (1) and stripper . 3. Remove three face plate screws (2) and face plate. 4. Remove one screw (3) and detach limit switch from mold. 5. Detach heater leads (4) . 6. Remove [...]

80 Design ■ Features ■ Performance BI • 2015 MODEL DO NOT service the unit until the main electrical power has been disconnected. ! DANGER ! TROUBLESHOOTING 1. W ill not eject ice (water frozen) Cause a. Control setting too cold. b. Control defective (1-2 contacts open). c. Bin switch defective. d. Limit switch defective. e. Ice maker assembl[...]

81 Design ■ Features ■ Performance BI • 2015 MODEL 8. Not freezing (compressor not operating - fan operating) Cause a. Relay defective. b. Overload defective (open). c. Compressor defective. 9. Not freezing (compressor and fans not operating) Cause a. On-off switch defective (open). b. Hold switch defective (open). c. Control defective (open)[...]

82 Design ■ Features ■ Performance BI • 2015 WIRING DIAGRAM 220V C42183.eps ICEMAKER CONTROL BLACK POWER CORD ASSEMBL Y GREEN GROUND BLACK-HOT (SMOOTH) BLACK-NEUTRAL (RIBBED) ROCKER SWITCH BLACK RED YELLOW BROWN WHITE WATER VA LV E BLACK BLACK BLACK 3 RPM MOTOR LIMIT SW MOLD HEA TER C NO NC BIN SW NC NO WA T E R SW C CAM NC NO C HOLD SW ORANG[...]

83 Design ■ Features ■ Performance NOTES BI • 2015 MODEL[...]

84 Design ■ Features ■ Performance MODEL BI • 2015 U-LINE1013 18 19 20 21 23 12 10 24 25 28 29 30 32 1 2 5 6 31 8 9 11 22 15 16 26, 27 13 14 17 3, 4 BI • 2015 MODEL[...]

85 Design ■ Features ■ Performance MODEL BI • 2015 For Item #32, see Model 402-BI • 2015 Ice Maker (pages 76-77) for separate breakdown. Parts Not Shown 220 V olt Part Numbers BI • 2015 MODEL Item Description White Black Stainless Steel 1 Ice Bucket 31430 31430 31430 2 Hinge Assembly T op R/H 1 1898-S-KIT 1 1898-S-BLK 1 1898-S-SS 3 Door H[...]

86 Design ■ Features ■ Performance MODEL 402-BI • 2015 402ICEMAKER.1 20 18 17 15 32 19 16 14 27 12 13 21 26 25 21 29 30 10 11 7 9 4 5 28 8 24 22 6 31 23 3 2 1 BI • 2015 MODEL[...]

87 Design ■ Features ■ Performance MODEL 402-BI • 2015 * Parts included in the 150 faceplate assembly . ** Includes the Limit Switch. 220 V olt Part Numbers U-Line will not pay warranty claims for the replacement of a complete ice maker assembly . Complete ice maker assembly replacement is not necessary because all ice maker parts are availab[...]

88 Design ■ Features ■ Performance NOTES BI • 2015 MODEL[...]

89 Design ■ Features ■ Performance ELECTRICAL SPECIFICA TIONS Compressor Pins To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted to ground. Specifications FF7.5HBK Compressor Start W inding: 12.0 OHMS FF7.5HBK Compressor Run W[...]

90 Design ■ Features ■ Performance LEVELING AND INST ALLA TION REQUIREMENTS It is extremely important that the unit is level. If it is not level, the ice mold will not fill evenly . This can cause a reduction in ice rate, uneven sized cubes or water spilling into the storage area which will cause the ice in the bin to melt prematurely . See Fig[...]

91 Design ■ Features ■ Performance GRA VITY DRAIN INST ALLA TION These guidelines must be followed when installing drain lines to prevent water from flowing back into the ice maker storage bin and potentially flowing onto the floor causing water damage: • Drain lines and fittings must have a 5/8" inside diameter . •D rain lines must ha[...]

92 Design ■ Features ■ Performance CONNECTING A DRAIN PUMP If a gravity drain connection is not available, U-Line strongly recommends the use of the U-Line P60 drain pump. If your CLR2060 is not equipped with a factory installed pump, a P60 drain pump is available through your Dealer , or direct from U-Line. If a pump other than the U-Line P60 [...]

93 Design ■ Features ■ Performance AUT OMA TIC CLEAN CYCLE INSTRUCTIONS To maintain operational efficiency , clean unit every six months (depending on water conditions more or less frequent cleaning may be necessary). If the ice maker requires more frequent cleaning, consult a quali- fied plumber to test the water quality and recommend appropri[...]

INTRODUCTION 94 Design ■ Features ■ Performance SEQUENCE OF OPERA TION On initial start-up or restart, closing of bin thermostat, the toggle switch is in the ICE position: 1. The water solenoid valve and hot gas solenoid valve are opened (energized) for 180 seconds (three minutes). This ensures the icemaking cycle starts with fresh water , and [...]

95 Design ■ Features ■ Performance HOT GAS VALVE WATER FILL VALVE WATER CIRCULATION PUMP COMPRESSOR CONDENSER FAN ENERGIZED NOTE: THE FREEZE / HARVEST CYCLE TIMES WILL VARY DUE TO OPERATING CONDITIONS. NON-ENERGIZED TIME (MINUTES) 123456789 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 CYCLE DESCRIPTION INITIAL START-UP FREEZE CYCLE HARVEST CYCLE UL3[...]

96 Design ■ Features ■ Performance THERMIST OR The thermistor senses the refrigeration system “high side” temperature. This is used in conjunction with the control board to determine the length of the freeze and harvest cycles. Thermistors generally fail due to moisture or physical damage. U-Line “high side” thermistors are encased in a[...]

NEW CLR2060 CONTROL BOARD DESIGN Models Manufactured After 12/1/03 U-Line has started manufacturing the CLR2060 with a revised electronic control board. The new control board design is similar to the control board used on the CLRCO2075 Clear Ice Maker/Refrigerator . This new board will have the advanced diagnostics that the CLRCO board has and the [...]

The diagnostic LED shown below will specify the following: 1. One Flash - Indicates the overflow protection circuit is open (only on P-60 pump equipped units). 2. T wo Flashes - Indicate an open thermistor or out of range (too warm) problem. 3. Three Flashes - Indicate the unit has both failure conditions above. Note: Interrupting power to the boar[...]

99 Design ■ Features ■ Performance Low Side Pressure Changes The chart above shows the low side pressure changes through the cycles of a CLR2060 unit. It shows that dur- ing a harvest cycle, the low side pressures climb to nearly 60 psig. When the freeze cycle starts, the pressure quickly drops to approx. 17 psig and throughout the freeze cycle[...]

100 Design ■ Features ■ Performance CLR2060 MODEL System Suction Suction Compressor Condenser Capillary Evaporator W attage Condition Pressure Line Discharge T ube Normal Normal Slightly below V ery hot V ery hot W arm Cold Normal room temperature Overcharge Higher than V ery cold Slightly warm Hot to warm Cool Cold Higher than normal may frost[...]

101 Design ■ Features ■ Performance ICE THICKNESS ADJUSTMENT The CLR2060 Clear Ice Maker uses advanced technology to make ice that is crystal clear . This technology cascades a flow of water over a chilled ice mold that is mounted vertically so no water sits in it. Because of this ice making technology , clear ice cubes differ significantly fro[...]

To adjust: 1. Disconnect power to the unit. Figure 3 2. Remove the screws securing the front access panel (see Figure 3). Note: Picture represents 2004 model Figure 4 ICE004B I C E O F F C L N 0 1 2 3 4 5 -5 -4 -3 -1 -2 ICE CUBE THICKNESS ADJUSTMENT DIAL IS F ACTOR Y SET TO 0. WA TER V AL VE HAS BEEN MOVED TO THE BACK. ICE003 ACCESS PANEL SCREWS I [...]

3. Locate the ice cube thickness adjustment dial on the control board (see Figure 4). T urn the dial clockwise (+ number) to thicken or counterclockwise (- number) to thin the ice bridge. Figure 5 4. Reinstall front access cover . 5. Reconnect power to ice maker . 6. Empty ice bucket. SAMPLE AREA CLR2060 MODEL 103 Design ■ Features ■ Performanc[...]

104 Design ■ Features ■ Performance ICE PRODUCTION RA TES CLR2060 MODEL Ambient T emp/W ater T emp degrees F Approximate Ice Production (lbs/day) 50/50 60 60/50 60 70/50 58 80/50 54 90/70 47 100/70 40 These characteristics will vary depending on operating conditions, condenser cleanliness, installation, and application. NOTE[...]

TROUBLESHOOTING 1. Unit does not operate (with drain pump; light on control board is not illuminated) Cause a. No electrical power to the unit. b. Rocker switch set incorrectly . c. Drain tube is kinked or obstructed. d. Bad pump. Diagnose by bypassing the pump. Pull both pink wires from control board and jump the two terminals together . If unit s[...]

106 Design ■ Features ■ Performance CLR2060 MODEL NOTE: Light on control board will indicate if condenser is too dirty . A rapid flash of light indicates high heat conditions which could be caused by either an inadequate air flow or a dirty condenser . 6. W ill not eject ice (water frozen) Cause a. Bin thermostat set incorrectly . b. W iring pl[...]

107 Design ■ Features ■ Performance CLR2060 MODEL NOTE: See chart of suction pressures in manual. 1 1. Poor ice quality (soft or unclear cubes) Cause a. Poor incoming water quality . b. Deposit build-up on evaporator grid. c. W ater splashing on cubes. 12. Unit not freezing (compressor and fan operating) Cause a. Little or no cooling. b. Bypass[...]

108 Design ■ Features ■ Performance CLR2060 MODEL REPLACEMENT P ARTS: Use only genuine U-Line replacement parts. The use of non U-Line parts can reduce ice rate, cause water to overflow from ice maker mold, damage the unit, and may void the warranty . IF UNIT HAS P-60 PUMP Cause a. Drain tube kinked or obstructed. b. Bad pump. Diagnose by bypas[...]

109 Design ■ Features ■ Performance CLR2060 WIRING DIAGRAM CLR2060 WIRING DIAGRAM WITH NEW BOARD EMBRACO RELA Y COMPRESSOR POWER CORD BLACK HOT WHITE-NEUTRAL OVERLOAD U-LINE P60 WAS T E WA TER PUMP ROCKER SWITCH JUMPER PLUG WITHOUT P60 WASTE PUMP ICE OFF CLEAN GREEN GROUND GREEN GROUND BLACK WHITE PINK PINK (LIGHT BLUE) 1 (BROWN) 2 (PURPLE) 3 ([...]

110 Design ■ Features ■ Performance CLR2060 - CLEAR ICE MAKER (1 OF 2) U-LINE1016 2, 3 5 4 1 24 15 17 16 18 19 20 21 22 23 7 8 9 10 13 11 12 14 I C E O F F C L N I C E O F F C L N CLR2060 MODEL[...]

111 Design ■ Features ■ Performance CLR2060 - CLEAR ICE MAKER (1 OF 2) Parts Not Shown Alternate Parts 2004 Model Control Board 68003-S Control Board was moved to right side of base and the water valve was moved to the back of the unit. CLR2060 MODEL Item Description White Black Stainless Steel 1 Hinge Assembly-T op R/H 1 1898-S-KIT 1 1898-S-BL[...]

112 Design ■ Features ■ Performance CLR2060 - CLEAR ICE MAKER (2 OF 2) U-LINE1017 8 7 3 5 6 25 24 4 2 1 19 18 17 16 15 14 13 12 10 11 9 20 21 22 23 CLR2060 MODEL[...]

113 Design ■ Features ■ Performance CLR2060 - CLEAR ICE MAKER (2 OF 2) Parts Not Shown Alternate Parts 2005 Model Compressor 70081-S Overload 71027 Relay 71028 Danfoss Bypass V alve Assembly 73002-1-S Power Cord 2898-2 CLR2060 MODEL Item Description White Black Stainless Steel 1W ater Dispersion Receptacle 1 1812-S 1 1812-S 1 1812-S 2W ell Nut [...]

114 Design ■ Features ■ Performance NOTES CLR2060 MODEL[...]

115 F AX P ARTS ORDER FORM F AX # 414-354-7905 Account# ____________________________________ Bill to: ______________________________________ ____________________________________________ ____________________________________________ Date: ________________________________________ Phone# ______________________________________ Ship to: _________________[...]

116 Design ■ Features ■ Performance[...]

Service and Parts Manual For Models • CO2075FF • 2075R • 2075WC • BI • 2015 • 2075RF • 2015R • 2015WC • CLR2060 • Combo U-CO29FF U-Line Cor poration U-Line Cor poration 8900 Nor th 55th Street PO Bo x 245040 Milwauk ee, WI 53223 Milwauk ee, WI 53224-9540 www .U-LineSer vice.com Phone (414) 354-0300 • F AX (414) 354-7905 Ser vi[...]