Vermont Casting 1610CE manual

Homeowner ’ s Installation and Operating Manual For use in Europe Do Not Discard This Manual: Retain for Future Use 30003846 4/08 Rev . 1 SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERL Y INST ALLED, OPERA TED AND MAINT AINED, A HOUSE FIRE MA Y RESUL T . TO REDUCE THE RISK OF FIRE, FOLLOW THE INST ALLA TION INSTRUCTIONS. F AILURE TO FOLLOW INSTRU[...]

2 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 This manual describes the installation, operation, and maintenance of the V ermont Castings Defiant Model 1610CE non-catalytic wood burning heater . This heater meets the U.S. Environmental Protection Agency’s emission limits for wood heaters sold on or after July 1, 1990. Under speci?[...]

3 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 T able of Contents Specifications ................................................. 4 Installation ...................................................... 5 Assembly ...................................................... 12 Operation ...................................................... [...]

4 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Specifications Defiant, Model 1610CE Nominal heat output ............. 14.5 kW (49,500 BTU/hr) 1 Mnimum flue draught ....................... 12 Pa (0.048” WG) Mean flue gas temp .............................. 419° C (786° F) Efficiency (space heating) ............................[...]

5 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Installation SAFETY NOTICE: IF YOUR DEFIANT IS NOT PROP- ERL Y INST ALLED, A HOUSE FIRE MA Y RESUL T . TO REDUCE THE RISK OF FIRE, FOLLOW THE INST ALLA TION INSTRUCTIONS. CONT ACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRIC- TIONS AND INST ALLA TION INSPECTION REQUIRE- MENTS IN YOUR AR[...]

6 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 What Kind of Chimney to Use Y ou must connect the Defiant to a code-approved masonry chimney with a flue liner , to a relined masonry chimney that meets local codes, or to a prefabricated metal chimney . Figure 3 illustrates the two types. The chimney and chimney connector must be in go[...]

7 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 c) Mild steel fluepipes complying with BS 1449: Part 1: 1991, with a flue wall thickness of at least 3 mm; d) Cast iron fluepipes complying with BS 41: 1973 (1998). Flue Pipes with a spigot and socket joint should be fitted with the socket facing upwards, to contain con- densates and [...]

8 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 securely in place. Most chimney breeches incorporate thimbles, but the fit must be snug and the joint between the thimble and the chimney wall must be cemented firmly . A special piece called the “thimble sleeve,” slightly smaller in diameter than standard connectors and most thimbl[...]

9 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Through the Fireplace If your fireplace opening height is at least 737 mm (29"), you may install a Defiant through the opening using a “positive connection” kit, available from your local deal- er . Positive connection kits ensure a tight fit between the stove flue collar and[...]

10 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Costructional Hearth Dimensions as below At least 300 mm At least 150 mm or to a suitable heat resistant wall At least 150 mm Hearth Surface Free of Com- bustible Material Perimeter should be clearly marked e.g. edge of superimposed hearth Perimeter should be clearly marked e.g. edge of [...]

1 1 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Summary of Clearances Minimum recommended side clearances to non- combustible surfaces 125 mm (5”). Minimum recommended rear clearance to noncom- bustible surfaces 50 mm (2”). NOTE: The minimum thickness of solid noncombus- tible materials is specified in section 2 of Document ‘J[...]

12 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Set Up Y our Stove Cast iron stoves are heavy , and it will take two to four people to move your Defiant into position. Wipe the protective coating of oil from the griddle with a clean dry rag or a paper towel. Install the handle on the griddle. Slip the bolt through a washer , a nylon [...]

13 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Install the Optional Ash Door Heat Shield Many installations will require the use of the supplied ash door heat shield. Refer to the “Floor Protection” sections starting on Page 9 to determine if your installa- tion requires the use of the ash door heat shield. 1. Remove the two Phil[...]

14 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 The Defiant Controls T wo controls regulate the performance of the Defiant: a primary air control supplies oxygen for the fire, and a damper directs air flow within the stove to activate and deactivate the catalytic combustor . (Fig. 25) Symbols cast into the stove are reminders of t[...]

15 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Defiant ST521 Intrepid loading 1 1/00 ST521 Fig. 28 T op loading is the best way to add fuel during regular use. Front loading is useful for kindling a fire. In addition, however , the front doors open as well for adding an occasional log to a fire. The Defiant NC is not approved for [...]

16 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 agement information on Page 26 to see how the size, type, and location of your chimney will affect your stove operation. When thermometer readings drop below 175° C (350° F) it is time to adjust the air control for a higher burn rate or to reload the stove. A temperature reading over 3[...]

17 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 ST263 star ting a fire 12/99 ST263 Fig. 31 Start the fire with newspaper and dry kindling. ST264 good fire 12/99 ST264 Fig. 32 Add larger pieces of wood as the fire begins to burn well. 1. Open the stove bypass damper , and open the prima- ry air control fully . 2. Place se[...]

18 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 operating temperature quickly . Use this sequence as a guide to successful refueling: NOTE: Door handles can be hot. A glove has been included with your stove. We recommend using this glove whenever operating door or damper controls and especially when operating the top griddle. 1. Open [...]

19 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Draft Management A stove is part of a system, which includes the chimney , the operator , the fuel, and the home. The other parts of the system will affect how well the stove works. When there is a good match between all the parts, the system works well. Wood stove or insert operation de[...]

20 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 they must turn, it leaves some pipe in the room for heat transfer , and it gives you long-term flexibility for install- ing a different stove without relocating the thimble. There should be no more than eight feet of single-wall stove pipe between the stove and a chimney; longer runs ca[...]

21 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Below you will find important information on general care, inspection and maintenance of your V ermont Castings stove. Should it become necessary , use only replacement parts recommended by your authorized dealer . Keep Y our Stove Looking New and Working Its Best Let the fire in the s[...]

22 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Adjust the Damper as Needed The tension on the Defiant’s damper is adjustable to compensate for compression of the gasket that seals the damper to the upper fireback. T o adjust the damper: 1. Remove the griddle. Loosen the lock nut at the cen - ter of the damper . (Fig. 37) 2. Turn [...]

23 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 3. Determine the correct length of the appropriate-sized gasket by laying it out in the channel. Allow an extra 25-51 mm (1-2”), and mark the spot to be cut. 4. Remove the gasket from the channel, place it on a wood cutting surface, and cut it at the marked spot with a utility knife. T[...]

24 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Clean the chimney connector by disconnecting the sec- tions, taking them outside, and removing any deposits with a stiff wire brush. Reinstall the connector sections after cleaning, being sure to secure the joints between individual sections with sheet metal screws. If you cannot inspect[...]

25 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 12 87 24 23 20 22 19 21 13 14 5 16 17 18 25 69 64 35 65 6 7 8 39 32 88 42 43 50 41 15 48 38 40 34 2 53 54 55 58 76 75 70 74 68 80 78 67 77 75 71 73 80 78 68 33 2850 Defiant N parts 1 1/05 66 62 37 62 1 1 28 62 59 45 23 45 23 56 46 45 61 60 47 4 1 63 84 36 88 50 92 27 85 91 52 51 26 49 56[...]

26 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Defiant W oodburning Stove Model 1610CE (continued) 1. Side Insulation 30002846 2. Right Side Brick 30002847 3. Left Side Refractory 30002848 4. Brick Support Bracket 30002480 5. Griddle Gasket 1203668 6. Back 30002833 7. Left Heat Deflector 30002442 8. Right Heat Deflector 30002441 9[...]

27 Defiant 1610CE Non-Catal ytic W oodbur ning Stove 30003846 Defiant W oodburning Stove Model 1610CE (continued) Shell Enamel Parts - Defiant Model 1610CE Part Name Classic Biscuit Bordeaux Chestnut Ebony Midnight V ermont Brown Blue Green T op 30002834 30002874 30002915 30002926 30002894 30002884 30002937 Left Side 30002832 30002872 30002913 30[...]

L I M I T E D L I F E T I M E W arranty For V ermont Castings Defiant, Non-Catalytic W ood Stove Limited Lifetime W arranty CFM Corporation warrants that all refractory brick and material used in this product will be warranted against deterioration not resulting from physical damage or overloading of the woodstove for the lifetime of this product.[...]