Vermont Casting DVT38S2IN manual

Installation Instructions and Homeowner ’ s Manual W ARNING! IF THE INFORMA TION IN THIS MANUAL IS NOT FOLLOWED EXACTL Y , A FIRE OR EXPLOSION MA Y RESUL T CAUSING PROPERTY DAMAGE, PERSONAL INJUR Y OR LOSS OF LIFE. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE V APORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. P[...]

2 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Please read the installation & operating instructions before using this appliance. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORT ANT : Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may re[...]

3 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 This gas fireplace should be installed by a qualified installer , preferably NFI or WETT (Canada) certified, in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. For USA Installations follow local codes and/or the curr[...]

4 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Y D A B C E Y X LU584 Locating unit DVT38S2 3/17/04 djt Locating Y our Fireplace LU584-1 Fig. 2 Locate gas fireplace. A) Flat on wall B) **Island C) *Room divider D) *Flat on wall corner E) Chase installation Y) 6” minimum Note (Fig. 2): ** Island (B) and Room Divider (C) installation is possib[...]

5 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 T op of Unit to Ceiling ................................ 36” (914 mm) Front of Unit to Combustibles (both sides) 36” (914 mm) Appliance T op Standoffs .............................................. 0” (0 mm) Bottom* ....................................................... 0” (0 mm) Side Sta[...]

6 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 A hearth is not mandatory but is recommended for aesthetic purposes. We recommend a noncombustible hearth which projects out 12” (305 mm) or more from the front of the fireplace. The hearth cannot exceed 1 ¹⁄₂ ” (38 mm) in height from bottom of fireplace for ease of door accessibility .[...]

7 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Gas Inlet and Manifold Pressures Natural LP (Propane) Minimum Inlet Pressure 5.5” w .c. 1 1.0” w .c. Maximum Inlet Pressure 14.0” w .c. 14.0” w .c. Manifold Pressure 3.5” w .c. 10.0” w .c. High Elevations Input ratings are shown in BTU per hour and are certified without deration for e[...]

8 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Control System The gas control system is located on the right hand side of the firebox behind an access panel and the decora- tive brick panel. The fireplace is operated using only the hand held remote control unit. The system wiring diagram is shown in Figure 1 1. NOTE: If you choose to install[...]

9 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Pilot Main AF-4000 DC Motor Red Black White or Green Green or White Orange or White Black Brown Red Orange Main Module Black Gnd Brown Brown Black Red (SWI) (SWI) Extension Harness FP1795 Chateau wiring diagram 3/07 White or Orange S I AC Adaptor Power Module T o Pilot Ignitor T o Pilot Flame Sens[...]

10 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Remote Control T ransmitter Operating Instructions Introduction This transmitter operating range is approximately 20 feet (6 m). The transmitter operates on one of 1,048,576 security codes that are programmed into the transmitter at the factory; this transmitter operates on radio frequencies with[...]

1 1 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957             FP1820 F-C display 9/07 Screen while de- pressing ON key Screen while de- pressing OFF key Screen after 3 sec- ond default Screen after 3 sec- ond default Screen whild[...]

12 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957   FP1821 set temp 9/07           T o Change the Set T emperature Press and hold the SET key until the desired set tem- perature is reached. (By pressing and holding the[...]

13 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Operational Notes: The Thermostatic feature on the transmitter operates the appliance whenever the ROOM TEMPERA TURE varies a certain number of degrees from the SET TEMPERA TURE. This variation is called the “SWING” or TEMPERA TURE DIFFERENTIAL. The normal operating cycle of an appliance may [...]

14 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 General V enting Y our fireplace is approved to be vented either through the side wall, or vertical through the roof. • Only CFM Corporation venting components spe- cifically approved and labelled for this fireplace may be used. • V enting terminals shall not be recessed into a wall or sid[...]

15 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINA TION AIR SUPPL Y INLET AREA WHERE TERMINAL IS NOT PERMITTED H I   Operable Operable Fixed Closed V B CFM145a DV T ermin Location 5/01/01 Rev . 12/05/01 sta INSIDE CORNER DET AIL V A G N N CFM145a General[...]

16 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Outside Corner Inside Corner T ermination Clearances T ermination clearances for buildings with combustible and noncombustible exteriors. G = Combustible 6" (152 mm) Noncombustible 2" (51 mm) F = Combustible 6" (152 mm) Noncombustible 2" (51 mm) G Balcony - with no side wall M[...]

17 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Horizontal T ermination The vent must rise vertically a minimum of 24” (610 mm) off the top of the unit, before the first elbow . The horizontal run may extend up to 20’ (6 m) and include a vertical rise of up to 40’ (12 m). (Fig. 14) Hori- zontal termination must also meet the criteria sh[...]

18 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 When the vent termination exits through foundations less than 20” (508mm) below siding outcrop, the vent pipe must be flush with the siding. It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length of vent pipe from the flue coll[...]

19 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 STEP 2 Measure wall thickness and cut zero clearance sleeve parts to proper length (MAXIMUM 12”/305 mm). As- semble sleeve using #8 sheet metal screws (supplied). (Fig. 19) Install firestop assembly . (Fig. 34) VO584-100 V ent Opening 2/99 djt V ent Opening for Combustible Wall 16 ¹⁄₄ ”[...]

20 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 FP1458 Fig. 22 Through the wall. FP1457 Fig. 21 Horizontal length requirement. X FP1460 Fig. 23 Secure termination to wall. Support horizontal pipes every 3’ (914 mm) with metal pipe straps. Check fireplace to make sure it is levelled and properly positioned. Sidewall Installation with Station[...]

21 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 FP1461 thru wall trim 3/17/04 djt 2” (51mm) 1” (25mm) Min. 1” (25mm) Min. 16 ¹⁄₄ ” x 16 ¹⁄₄ ” (413 x 413mm) Opening FP1461 Fig. 24 A 2” (51mm) thick trim is required around opening. joints as described on Page 16. Sealing firestop gaps with high temperature sealant will [...]

22 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 V ertical Through-the-Roof Applications Use of Restrictor Plate for V ertical V enting Application The primary purpose for the vent restrictor is to regain flame height under certain venting conditions as outlined below . Flue Restrictor Plate Installation Refer to Page 17 for your venting con?[...]

23 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 plicable. When using the unitized 30°, 45° or 90° elbows, apply 1/4” bead of high temperature, 550°F or higher , sealant (milpack or stove cement) to the joint of the inner pipe (flue pipe) and the straight section as it is impossi- ble to be taped. The outer pipe must be taped with 315°F[...]

24 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 This Gas Fireplace has been approved for , • V ertical installations up to 40’ (12 m) in height. Up to a 20’ (6 m) horizontal vent run can be installed within the vent system using a maximum of three (3) 90° elbows. (Fig. 33) • A 2’ (610 mm) vertical section must be installed before an[...]

25 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 FP593 SR/C 11/20/97 Attic Installation Ceiling Installation Nails (4) Firestop Spacer Joist Joist Firestop Spacer Nails (4) FP593 Fig. 35 Installing firestop spacer . FP263 MBUF 5/9/96 Attic Insulation Shield Ceiling Base Flanges Nails (4 Re- quired) Attic Joist FP263 Fig. 36 Attic shield instal[...]

26 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Chimney Components Horizontal Starter Kit Contains 24”-40” telescopic pipe* for minimum vertical SK8DVSK rise from collar pipe, 90° elbow , horizontal through-wall starter pipe, zero clearance sleeve, metal adhesive tape, sidewall termination and firestop. SK8 Chimney Sections Pipe used to [...]

27 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Only glass approved by CFM Corporation should be used on this fireplace. 1. T urn the fireplace OFF (including the pilot). 2. If the unit has been operating allow time for the components to cool. 3. Using a Phillips screwdriver , unfasten two (2) screws located at the top of the glass frame. (F[...]

28 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 firebox. T ilt it carefully toward the side until the piece is in place. Using the two (2) brackets and four (4) screws provided with the refractory kit, fasten each bracket to the top of the firebox on each side. NOTE: Use existing holes in firebox. 4. Place the right and left hearth refracto[...]

29 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 1. Ensure the four (4) screws that attach the fettle to the burner are secure. 2. Set the andirons in place by hooking the tabs on the back of the andirons over the webs of the fettle. (Fig. 42) Repeat process for and- irons on both sides of burner .  [...]

30 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 6. Position the log burner overlay . (Fig. 45) The overlay is very fragile and must be handled with extra care. Hold the overlay with the flat surface facing down. The notched corners of the overlay should be on the side of the pilot. Set the overlay on top of the burner housing and align it rig[...]

31 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957     Log Right Grate (F49) Figure 48 LG504 10. Position the log right grate. (Fig. 48) Hold the log with your right hand with the pointed end toward the left and the flat surface facing down. Hook the notch located on the right corner of[...]

32 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 It is important to periodically perform a visual check of the pilot and burner flames. Compare them to Figures 51. If the flame patterns appear abnormal contact a qualified service provider for service and adjustment. Flame Characteristics   ?[...]

33 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957    T rim Installation CAUTION: Allow fireplace to cool if it has been in operation. T rim components: 2 each, top frame assembly , bottom trim assembly , right and left trim assem - blies. NOTE: Only one trim set is used when Vista Door[...]

34 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Lighting & Operating Instructions For Fireplaces equipped with American Flame Automatic Control System (IN or IP) A. This fireplace is equipped with an ignition device which automatically lights the pilot and main burner . The pilot and burner light automatically with the hand held remote co[...]

35 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 T roubleshooting If erratic system behavior is observed that cannot be resolved by the methods outlined below , ensure that there is not a transmitter with batteries installed that may be interfering. If a transmitter is packed with batteries installed, its buttons may be depressed sending a cons[...]

36 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 T roubleshooting American Flame Gas Control System (continued) Main flame will not light • V erify the gas supply is turned on. • Ensure the pilot flame will ignite. If not, see pilot fl ame troubleshooting above. • Make sure the green and white leads from the module are securely connect[...]

37 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 American Flame Gas Control System Error Codes Ignition Safety: Protection for Ignition System Error Code: One beep every one second Description of Fault: W arn users if the pilot is not successfully ignited in 60 seconds. How to Clear: Press OFF then ON buttons to re-attempt ignition. What to Che[...]

38 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Fuel Conversion Instructions W ARNING! This convers ion kit shall be installed by a qualified service agency in accordance with the manufacturer ’ s instructions and all applicable codes and requirements of the authority having ju- risdictio n. If the informatio n in these instructio ns is not[...]

39 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 CO134 AF pilot orifice 3/07 Index T ab Snap Ring Allen Wrench CO134 Fig. 56 Remove pilot orifice. 1. Remove two (2) screws holding the pilot assembly to the burner assembly . Move the pilot assembly toward the back wall. 2. Using a back-up wrench, disconnect the gas supply fitting near the righ[...]

40 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 22. T urn on gas supply and operate valve with remote control as needed to indicate gas pressure. The manifold pressure for LP should be approximately 10.0” wcp. CAUTION: T urn off the valve and gas supply before removing test port adaptor and replac- ing plug. 23. After test, remove adaptor an[...]

41 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Maintenance Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and refit the logs as per the instructions in th[...]

42 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DVT38S2 Units: GFYW5Q0 1 2 3 6 7a 8 9a,b 10a,b 1 1a,b 16 21 1 1957 DVT38s2 parts 5/07 djt 1i (2) 1j (2) 1k 5 1 1a,b 9a,b 10a,b 2 2 1 1a[...]

43 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 DVT38S2 (continued) Ref. Description DVT38S2 1. Log Set (Complete) 2001 1955 1a. Log Overlay F56 20012883 1b. Log Right Grate F49 (2 per fireplace) 2001 1980 1c. Log Pilot Plumbing F50 2001 1981 1d. Log Grate/Burner T ube F51 (2 per fireplace) 2001 1982 1e. Log Middle F52 2001 1983 1f. Log Left[...]

44 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 DVT38S2 (continued) Ref. Description DVT38S2 26. Trim Kit Complete (2 per fireplace) 20010894 26a. T op T rim (2 per fireplace) 20010901 26b. Right Side T rim (2 per fireplace) 20010902 26c. Left Side T rim (2 per fireplace) 20010903 26d. Bottom T rim (2 per fireplace) 20010904 Fuel Conversi[...]

45 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 Accessories Back-up Battery Kit All Models: DVTBBK Follow instructions provided with the kit and on Page 8 for installation.[...]

46 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957[...]

47 Chateau™ Dir ect V ent Gas Fir eplace 2001 1957 LIMITED LIFETIME W ARRANTY CFM Corporation (hereinafter referred to as CFM) warrants that all cast iron parts, the combustion chamber , ceramic burner , and heat exchanger of every V ermont Castings gas product will be free of defective material or workmanship during the period the product is own[...]

Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) DVT38S2IN 47.1 DVT38S2IP 47.1 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 800-668-5323 • www .cfmcorp.com CFM Corporation[...]