Weber 55024 manual

barbecue operation. Do this even if the barbecue was dealer -assembled. NO TICE T O INST ALLER: These instruc- tions m ust be left with the owner and the owner should keep them f or future use. THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONL Y .  W ARNING: Do not tr y to light this appli- ance without reading the “Lighting” In- structions[...]

A-2  D ANGER F ailure to follo w the Dang ers, W arnings and Cautions contained in this Owner ’ s Manual may result in serious bodil y injury or death, or in a fire or an explosion causing dama g e to pr oper ty .  W ARNINGS  Do not store a spare or disconnected liquid pr opane cylinder under or near this barbecue.  Impr oper assembly[...]

A-3 W eber-Stephen Products Co . (W eber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Grill that it will be free of def ects in material and wor kman- ship from the date of purchase as f ollows: when assembled and oper ated in accordance with the printed instr uctions accompanying it. W eber may require reasonab le proof of your dat[...]

A-4 Danger & W ar nings ....................................................................... A-2 W arranty ........................................................................................ A-3 General Instructions ...................................................................... A-5 Exploded Vie w ................................[...]

A-5 General Instructions Y our Weber Gas Barbecue is a por table outdoor cooking appliance. With the Weber Gas Barbecue y ou can grill, barbecue, roast and bak e with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flav orizer ® Bars produce that “ outdoor ” flav or in the f ood. The Weber Gas Barbecu[...]

A-6 43 42 19 16 41 40 18 Genesis Gold-C NG 1 2 3 4 5 6 7 8 9 10 11 12 13 16 18 17 19 20 21 14 15 23 24 25 26 27 29 26 30 31 32 33 34 35 36 37 38 39 53 55 56 57 58 59 44 45 46 47 48 49 50 39 51 52 28 22 54[...]

A-7 1. Hair Pin Cotter 2. Hinge Pin 3. Left Endcap 4. Shroud 5. 1/4-20 x 1 1/4 inch bolt 6. Handle loc k 7. Handle 8. W ar m-Up ™ Bask et 9. W ar ming Rac k 10. Cooking Grates 11. Flav orizer ® Bars 12. Cooking Bo x 13. 1/4-20 k eps nut 14. Slide Out Bottom T ra y 15. Catch P an Holder 16. W or k Surf ace T rim 17. W or k Surf ace 18. Side F ram[...]

A-8 © 1999 W eber-Stephen Products Co ., W eber , the silhouette, and the k ettle configur ation are registered tr ademarks of W eber-Stephen Products Co ., 200 East Daniels Road, P alatine, IL, 60067-6266, U .S.A. This product is covered b y one or more United States patents and patents in other nations globally . Printed in the U .S .A. ®[...]

A-9 Remove P acka ging from Grill Remov e all tape from packaging. Remov e bottom rac k from top of packaging. Remov e outer bo x. Pull out bottom tra y from cooking box. Remov e packaging material from bottom tra y , catch pan holder , catch pan, and drip pan. Remove Grill fr om Lower P acka ging  W ARNING: Lifting the barbecue fr om the lower [...]

A-10 1/2 inch bolts (1/4 x 20 x 1/2 inch bolts) - 4 Nylon W ashers - 4 Left W or k Surf ace - 1 Right W or k Surf ace with Side Bur ner - 1 12 F oot Hose - 1 Flav orizer Bars - 5 Cooking Grates - 2 Condiment bask et - 1 Bottom Shelf - 1 Slide Out Buttom T ray - 1 Catch pan holder - 1 Catch P an - 1 Disposable Drip P ans - 2 Y ou will need: Phillips[...]

B-1 Assemb l y Instructions B053.a (1) (2) (1) Install the slide out bottom tray Y ou will need: the slide out bottom tra y(1), catch pan holder(2), catch pan and one disposable drip pan. (1) Hook the ends of the catch pan holder into the hole in the slide out bottom tra y . The front of the catch pan holder must be on the same side as the finger g[...]

B-2 Installing the warming rac k Y ou will need: warming rack. Set the warming rack into the slots at the rear of the cooking bo x. Installing the W arm-Up™ Basket Y ou will need: W ar m-Up Basket Inser t one end of the W eber Warm-Up Basket into the hole at the right side of the inside of the lid, and the other end into the slot at the left side[...]

C-1 Check that all b urner valves are off Y ou will need: burner control knobs. V alves are shipped in the OFF position, b ut you should check to be sure that the y are tur ned OFF . Put the knob on each v alve . Check b y pushing down and turning clockwise. If they do not turn, they are off . Proceed to the ne xt step. If they do turn continue tur[...]

C-2 Install Gas Supply General Specifications f or Piping Note - Contact your local m unicipality for b uilding codes regulating outdoor gas barbecue installations. In absence of Local Codes, you m ust confirm to the latest edition of ANSI Z223.1. WE RECOMMEND THA T THIS INST ALLA TION BE DONE BY A PR OFESSIONAL. Some of the f ollowing are general [...]

C-3 (1) (2) Check f or gas leaks  D ANGER Do not use an open flame to chec k for gas leaks. Be sure there are no sparks or open flames in the area while y ou check f or leaks. Sparks or open flames will result in a fire or explosion whic h can cause serious bodily injury or death and damage to pr oper ty .  W ARNING: Y ou should chec k for ga[...]

C-4 Reinstall control panel (after c hecking f or gas leaks) (1) Set the control panel in place ov er both sides of the frame. Hold the crossov er ignition button up while setting the control panel in place. (2) Line up the control panel with the white plastic plugs in the frame brace . Inser t screws and tighten with a Phillips scre wdr iver until[...]

D-1 Lighting Summar y lighting instructions are on the control panel.  D ANGER F ailure to open the lid while igniting the barbecue’ s burner s, or not waiting 5 min- utes to allow the gas to c lear if the barbe- cue does not light, may result in an explo- sive flame-up which can cause serious bodily injury or death. Cr osso ver Ignition® Sys[...]

D-2 To Extinguish Push down and turn eac h burner control knob cloc kwise to the OFF position. T urn gas supply OFF at the source. Manual Lighting  D ANGER F ailure to open lid while igniting the barbecue’ s burner s, or not waiting 5 min- utes to allow the gas to c lear if the barbe- cue does not light, may result in an explo- sive flame-up w[...]

D-3 Lighting the Side Burner The side burner has a separate ignition system from the main cooking bo x.  D ANGER F ailure to open the lid while igniting the side burner , or not waiting 5 minutes to allow the gas to clear if the side b urner does not light, may result in an e xplosive flame-up which can cause serious bodily injury or death. Ligh[...]

D-4 Cooking  W ARNING: Do not mo ve the W eber Gas Barbe- cue when operating or while barbecue is hot. Y ou can adjust the FRONT and BA CK burners as desired. The control settings: High (H), Medium (M), Low (L), or Off (O) are described in your Weber cookbook. The cookbook uses these notations to describe the settings of the FRONT and BA CK burn[...]

D-5 Annual Maintenance After a period of nonuse, we recommend that y ou perf or m the follo wing maintenance procedures f or y our saf ety .  W ARNING: Chec k the hose before eac h use of the barbecue for nic ks, cracking, abrasions or cuts. If the hose is found to be dama g ed in any way , do not use the barbecue. Replace using only W eber auth[...]

D-6 General Maintenance Weber Spider Stopper ™ Guards Y our Weber Gas Barbecue, as w ell as any outdoor gas appliance, is a target f or spiders and other insects. They can nest in the v enturi section (V entur i(1), air shutter(2), venturi fin(3) ) of the b ur ner tubes. This bloc ks the nor mal gas flow , and can cause the gas to flow bac k out [...]

D-7 (1) (1) (1) (2) (1) Replacing Main Burners 1) Y our W eber Gas Barbecue must be OFF and cool. 2) T ur n gas OFF at source. 3) T o remove control panel: take off the b ur ner control knobs. Remov e the screws holding the control panel in place. Lift off the control panel. 4) Unlatch the Spider Stopper ™ Guards and remove them. 5) Remove the ma[...]

D-8 Cr ossover ® Ignition System Operations If the Crossov er Ignition System f ails to ignite the Left burner , light the Left burner with a match. If the Left burner lights with a match, then check the Crosso ver Ignition System. ■ Check that both the white(1) and b lack(2) ignition wires are attached properly . ■ Check that the Crosso ver I[...]

D-9 T r oub leshooting Pr oblem Check Cure Burners b urn with a yellow or orange flame, in conjunction with the smell of gas. Inspect Weber Spider Stopper Guards for possib le obstr uctions. (Blockage of holes .) Clean Weber Spider Stopper Guards. (See Section “ Annual Maintenance ” ) Burner does not light, or flame is low in HIGH position. Is [...]

D-10 Side Burner T r oubleshooting Pr oblem Chec k Cure Side Burner does not light. Flame is low in HIGH position. Flame is very yello w in conjunction with the smell of gas, OR Burner makes popping noise in conjunction with the smell of gas. Push button ignition does not work. Is gas supply off? T urn supply on. Is the fuel hose bent or kink ed? S[...]