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Weil-McLain 80 manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Weil-McLain 80. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Weil-McLain 80 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Weil-McLain 80 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Weil-McLain 80, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Weil-McLain 80 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Weil-McLain 80
- nombre de fabricante y año de fabricación del dispositivo Weil-McLain 80
- condiciones de uso, configuración y mantenimiento del dispositivo Weil-McLain 80
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Weil-McLain 80 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Weil-McLain 80 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Weil-McLain en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Weil-McLain 80, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Weil-McLain 80, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Weil-McLain 80. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    P art N o. 550-141-935/0602 Boiler Manual 80 W ater & steam boilers for use with Gas, Light Oil, & Gas/Light Oil – Fired Burners This manual must only be used by a qualified heat ing installer/serv ice technician. R ead all inst ructions before installing. Follo w al l instructions in pro per orde r . Failu re to co mply could r esult in [...]

  • Página 2

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 2 P art No . 550-141-935/0602 Hazar d Definitions The following defined terms are used thr oughout this manual to bring attention t o the presenc e of hazards of various risk levels, or to important information conc erning the life of the product. Indicates p resenc e of hazard[...]

  • Página 3

    • Installation • Start-Up • Maintenance • Parts 3 P art No . 550-141-935/0602 Installation must compl y with — • State, pr ov incial and local plumbing, heating and electr ical codes. • R egulations of serv icing utilities. • N ational codes where applicable. Before selecting boiler location 1. Check fo r nearby co nnections to: a. [...]

  • Página 4

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 4 P art No . 550-141-935/0602 Befor e installing boiler (continued) 1 Figure 2 Combustion and v entilation air openings — Boiler room below grade Figure 3 Combustion and v entilation air openings — Boiler room par tially or completely abov e grade Pro vide combustion and ve[...]

  • Página 5

    • Installation • Start-Up • Maintenance • Parts 5 P art No . 550-141-935/0602 Set boiler in place 2 For packa ged boiler: 1. Remo ve top jack et panels. Set aside until after boiler is piped. The boiler contains ceramic fiber and fiberglass materials. U se care when handling these materials per instruc tions on page 38 o f this manual. Fail[...]

  • Página 6

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 6 P art No . 550-141-935/0602 Assemble block 3 Sections are top heavy . U nbolted sections ma y fall if not supported, r esulting in seve re personal inj ury or death. Install bac k refractory blanket 1. Lay back section o n floor with ports face up. 2. Appl y adhesiv e to blan[...]

  • Página 7

    • Installation • Start-Up • Maintenance • Parts 7 P art No . 550-141-935/0602 Install intermediate sections Sections are top hea vy . U nbolted sections may fall if not supported, resulting in se ve re personal injury or death. 1. R emove and discar d 3 / 8 " diameter shipping tie r ods. 2. R emove grit from port machined surfaces with[...]

  • Página 8

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 8 P art No . 550-141-935/0602 Perform hydr ostatic pr essur e test Prepare boiler and test: 1. See pages 28 and 29 for tapping locations. I nstall: a. Boiler drain (not furnished). b . W ater press ure gauge — for test only . Be sur e gauge can handle test pressure — see st[...]

  • Página 9

    • Installation • Start-Up • Maintenance • Parts 9 P art No . 550-141-935/0602 Install burner mounting plate on fr ont section 1. Install four ½" x 4¾" studs to secure burner mounting plate to section: a. Thread and lock together two nuts on r ounded end of stud. Thr ead flat end of stud into one of four holes lo cated around ope[...]

  • Página 10

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 10 P art No . 550-141-935/0602 Install flue collector 6 Figure 8 Collector hood preparation Figure 9 Flue collector sealing rope installation Flue collector assembl y 1. Figure 10, pag e 11, shows fl ue collector compo nents and locations. Figure 11, page 13, shows collector ho[...]

  • Página 11

    • Installation • Start-Up • Maintenance • Parts 11 P art No . 550-141-935/0602 Install flue collector (continued) 6 Figure 10 Flue collector components, typical (Model 880 collector configurations sho wn)[...]

  • Página 12

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 12 P art No . 550-141-935/0602 Install flue collector (continued) 6 Before installing flue collector 1. See Figure 10, page 11, for general assembly of flue collector c omponents. 2. See Figure 11, page 13 fo r the placement o f flue collec tor hoods on each model. 3. Pr epare [...]

  • Página 13

    • Installation • Start-Up • Maintenance • Parts 13 P art No . 550-141-935/0602 Figure 11 Flue collector components by model (see Figure 10, page 11 f or flue collector components not shown below) 6 Install flue collector (continued)[...]

  • Página 14

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 14 P art No . 550-141-935/0602 Connect water boiler piping 7 General water piping information: • Syst em wat er supply and r eturn piping should b e installed and piping connections attach ed to boiler befor e erecting jacket or installing co ntrols. • Do not pipe in throug[...]

  • Página 15

    • Installation • Start-Up • Maintenance • Parts 15 P art No . 550-141-935/0602 Connect water boiler piping (continued) 7 3. Piping for multiple boilers (see Figure 13): A Size seco ndar y boiler pump GPM based on following form ulas: Calculat e only secondary piping circuit resistanc e. Boiler resistance will be about equal to three 90 degr[...]

  • Página 16

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 16 P art No . 550-141-935/0602 Connect steam boiler piping 8 General steam piping information: • Hartfor d loop piping arrangement and wet return are required fo r steam boile rs. U se the Hartford loo p for both pumped-return and gr avity-ret urn systems. • Maintain 24-inc[...]

  • Página 17

    • Installation • Start-Up • Maintenance • Parts 17 P art No . 550-141-935/0602 Connect steam boiler piping (continued) 8 Figure 15 Model 380 through 580 steam boiler piping — NO TE minimum 24 inches betw een boiler water line and bottom of header . Figure 16 Model 680 through 980 steam boiler piping — NO TE minimum 24 inches between boi[...]

  • Página 18

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 18 P art No . 550-141-935/0602 T able 9 Condensate receiv er capacity Figure 18 Condensate piping to boiler Connect steam boiler piping (continued) 8 Figure 17 Model 1080 through 1280 steam boiler piping — NO TE minimum 24 inches between boiler w ater line and bottom of heade[...]

  • Página 19

    • Installation • Start-Up • Maintenance • Parts 19 P art No . 550-141-935/0602 Figure 19 Multiple Steam Boiler Piping Gravity Condensate Return Connect steam boiler piping (continued) 8 A Pipe as shown for gr avity return systems, c onnecting point A t o the wet gravity return. For pumped-return syst ems, install boiler water lev el control[...]

  • Página 20

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 20 P art No . 550-141-935/0602 Install jacket 9 Before installing jac ket 1. P ackaged boile rs • Install top jack et panels per instruc tions in this manual. 2. N on-packaged boilers • Follow the instructions in this section to install all jacket panels. • Make sure the [...]

  • Página 21

    • Installation • Start-Up • Maintenance • Parts 21 P art No . 550-141-935/0602 Figure 20 Installing jack et suppor t brack ets and rails and jac ket front and rear panels Install jacket (continued) 9[...]

  • Página 22

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 22 P art No . 550-141-935/0602 Figure 21 Installing (removing) jack et side panels and top panels Install jacket (continued) 9 Install jacket side panels 1. Re move jack et side panels from cartons. 2. Insert a plastic plug (pr ovided in jacket cartons) in the 1-inch hole in th[...]

  • Página 23

    • Installation • Start-Up • Maintenance • Parts 23 P art No . 550-141-935/0602 Figure 22 Jac ket side panel placement — Models 380, 480, 580 and 680 Install jacket (continued) 9[...]

  • Página 24

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 24 P art No . 550-141-935/0602 Figure 23 Jac ket side panel placement — Models 780, 880 and 980 Install jacket (continued) 9[...]

  • Página 25

    • Installation • Start-Up • Maintenance • Parts 25 P art No . 550-141-935/0602 Figure 24 Jac k et side panel placement — Models 1080, 1180, and 1280 Install jacket (continued) 9[...]

  • Página 26

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 26 P art No . 550-141-935/0602 Figure 25 J ack et top panel placement Install jacket (continued) 9[...]

  • Página 27

    • Installation • Start-Up • Maintenance • Parts 27 P art No . 550-141-935/0602 T o pipe tankless heaters: 1. Size piping no smaller than heater inlet and outlet. 2. A uto matic mixing valve must be installed. See Figure 26. Follow manufact urer’ s instr uctions to install. 3. Flow r egulating valve must be installed. Size ac cor ding to c[...]

  • Página 28

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 28 P art No . 550-141-935/0602 Install water boiler controls Install controls: 1. Install furnished co ntrols wher e shown in T able 11 and Figure 27. Failure t o pro perly install, pipe and wire boiler controls can r esult in severe damage to boiler , building and perso nnel; [...]

  • Página 29

    • Installation • Start-Up • Maintenance • Parts 29 P art No . 550-141-935/0602 Install steam boiler controls 12 Install controls: 1. Install controls whe re shown in T able 12 and Figure 28. Failure t o pr operly install, pipe and wire boiler c ontrols can r esult in severe damage to boiler , building and personnel; and is not cov ered by b[...]

  • Página 30

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 30 P art No . 550-141-935/0602 Install steam boiler contr ols (continued) 12 Figure 29 Steam control siphon and fittings T able 13 W ater le vel control locations Figure 30 W ater lev el control locations (see T able 13)[...]

  • Página 31

    • Installation • Start-Up • Maintenance • Parts 31 P art No . 550-141-935/0602 13 Connect br eeching and venting systems Figure 31 Stub vent – f orced draft — single boiler Figure 33 Conv entional chimney – balanced draft with barometric draft control when required — single boiler Figure 32 Stub vent – f orced draft — multiple b[...]

  • Página 32

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 32 P art No . 550-141-935/0602 Install bur ner 14 Wiring and fuel piping Make final adjustments 16 15 T o install burner: 1. U npack b urner . 2. Place gasket around air tube and against burner mounting flange. If sealing rope is used, apply 1 / 8 " continuous bead of rope[...]

  • Página 33

    • Installation • Start-Up • Maintenance • Parts 33 P art No . 550-141-935/0602 Make final adjustments (continued) 16 Figure 35 Flue damper assembly , typical Skim steam boilers: Clean all newly installed steam boilers to remov e oil. F ailure t o pro perly clean can result in violent water level fluctuations, water passing into steam mains,[...]

  • Página 34

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 34 P art No . 550-141-935/0602 Dimensions and ratings 17 Notes 1. Burner input based on maximum of 2,000 feet altitude. For higher altitudes consult local Weil-McLain representative. 2. No. 2 fuel oil Commercial Standard Spec. CS75-56. Heat value of oil — 140,000 Btu/Gal. 3. [...]

  • Página 35

    • Installation • Start-Up • Maintenance • Parts 35 P art No . 550-141-935/0602 17 Dimensions and ratings (continued)[...]

  • Página 36

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 36 P art No . 550-141-935/0602 18 Parts[...]

  • Página 37

    • Installation • Start-Up • Maintenance • Parts 37 P art No . 550-141-935/0602 18 Parts (continued)[...]

  • Página 38

    W eil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fir ed Burners 38 P art No . 550-141-935/0602 Handling ceramic fiber and fiberglass materials REMO V AL OF COMBUSTION CHAMBER LINING OR BASE P ANELS The combustion chambe r lining or base insulation panels in this product contain c eramic fiber materials. C eramic fibers can be co nv e rted t[...]

  • Página 39

    • Installation • Start-Up • Maintenance • Parts 39 P art No . 550-141-935/0602 P ropane boilers — propane gas odorant Pr opane boilers o nly — Y our pr opane supplier mix es an odorant w ith the pro pane to make its prese nce detectable. In some instances, the odor ant can fade and the gas may no longer ha ve an odor . ■ Propane gas c[...]

  • Página 40

    W eil-McLain Limited W arranty f or Residential & Commercial Cast Iron Boilers ◆ ◆ ◆ ◆ ◆ RESIDENTIAL W A TER W ARRANTY—Limited Lifetime ◆ ◆ ◆ ◆ ◆ RESIDENTIAL STEAM W ARRANTY—Limited 10 Y ear ◆ ◆ ◆ ◆ ◆ COMMERCIAL W ARRANTY—Limited 10-Y ear N OT E : The residential steam and water warr anties do not cov er resi[...]