Whirlpool SF385PEE Q/Z manual

LIT 4321891 Printed in U.S.A. July, 1996 SER VICE MANUAL for the FREESTANDING SELF-CLEAN GAS RANGE[...]

- ii - THIS MANUAL CONTAINS INFORMATION NECESSARY FOR INSTALLING AND SERVICING THE FOLLOWING FREESTANDING SELF-CLEAN GAS RANGES, MODELS: WHIRLPOOL SF350BEE W SF375PEE Q/Z SF360BEE W/N SF385PEE W/N SF372BEE W/N SF385PEE Q/Z SF372BEE Q/Z SF395LEE Q/Z/B SF375PEE W/N ROPER FGS335E W/N FGS335E Q ESTATE TGS325E W THE MANUAL IS DESIGNED TO BE USED ONLY BY[...]

Page iii - iii - Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation T able of Contents Important Safety Information ........................................................................................................ v Installation Highlights ................................................................[...]

- iv - Component Description & Testing .................................................................................................. 4 - 1 Troubleshooting ........................................................................................................................... 4 - 1 Troubleshooting Chart ..................................[...]

Page v - v - Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation IMPORT ANT SAFETY INFORMA TION Fire Hazard Do not obstruct the flow of combustion and ventilation air. Electrical Shock Hazard It is the customer’s responsibility to: • Contact a qualified electrical installer. • Assure that electrical insta[...]

- vi - WARNING To reduce the risk of fire, electrical shock, injury to persons, or damage when using the range, follow these basic precautions: 1. Read all instructions before using the range. 2. Install or locate the range only in accor- dance with the provided installation in- structions. It is recommended that the range be installed by a qualifi[...]

Page vii - vii - Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation 1 7. Grease is flammable and should be handled carefully. Let fat cool before at- tempting to handle it. Do not allow grease to collect around range or in vents. Wipe spillovers immediately. 18. Check to be sure glass cooking utensils are safe[...]

- viii - — NOTES —[...]

Page 1-1 1-1 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation RANGE DIMENSIONS GENERAL Proper installation is your responsibility. A quali- fied technician must install this range. Make sure you have everything necessary for correct installa- tion. It is the responsibility of the installer to comply with the[...]

1-2 CABINET DIMENSIONS Clearance Note: A clearance of 30 " minimum is required when the bottom of a wood or metal cabinet is protected by not less than 1 / 4 " of flame- retardant millboard covered with not less than #28 MSG sheet steel, 0.015 " stainless steel, 0.024 " aluminum, or 0.020 " copper. A minimum clearance of 36[...]

Page 1-3 1-3 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation T OOLS & MA TERIAL YOU WILL NEED ILLUSTRA TIONS 3/8 " ratchet drive flat-blade screwdriver Phillips screwdriver wood floor: 1/8 " drill bit channel lock pliers gloves safety glasses tape measure or ruler mirror 15/16 " , 1/2 &qu[...]

1-4 ELECTRICAL SUPPL Y REQUIREMENTS Electrical Shock Hazard An electrical ground is required on this appli- ance. If a cold water pipe is interrupted by plastic, nonmetallic gaskets, or other insulating materi- als, do not use for grounding. Do not ground to a gas pipe. Do not change the power supply cord plug. If the plug will not fit the outlet, [...]

Page 1-5 1-5 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation Once you are sure that the plug is polarized prop- erly, perform the next step. 2. Connect the power cord plug on the gas range to a 120-volt AC receptacle that is on a sepa- rately fused line. 3-PRONG GROUNDING PLUG POWER SUPPLY CORD GROUNDING PR[...]

1-6 GAS SUPPL Y REQUIREMENTS Fire Hazard The gas appliance must be connected to a regulated gas supply. Do not use an open flame to test for gas leaks from gas connections. New A.G.A.-designed and certified flexible gas line should be used, when codes permit. Do not store or use gasoline, or any other flammable vapors and liquids, in the vicinity o[...]

Page 1-7 1-7 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation INST ALLING THE RANGE WARNING 5. Remove the cardboard shipping base from under the range. 6. Remove the storage drawer from the range. 7. Using a 3 / 8 " drive ratchet, lower the rear level- ing legs 1 / 2 -turn. Electrical Shock Hazard Take [...]

1-8 pressure regulator 90˚ elbow adapter flexible line adapter gas shutoff valve 1/2 " to 3/4 " gas pipe 5. Use a 15 / 16 " combination wrench and channel lock pliers and tighten all of the fittings se- curely. 4. Assemble the rigid or flexible gas line be- tween the gas supply pipe and the pressure regulator. Typical installations [...]

Page 1-9 1-9 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation CHECKING THE PRESSURE REGULA TOR The pressure regulator must be checked at a minimum 1 " water column above the set pressure. The inlet pressure to the regulator should be set as follows: a) Set the minimum pressure using natural gas @ 5 &quo[...]

1-10 CONVERTING THE PRESSURE REGULA T OR & MAINT OP BURNERS FOR L.P . GAS 1. Remove the storage drawer from the range. 2. Remove the plastic cover from the pressure regulator. 3. Use a wrench, and turn the cap marked “N” on the front of the pressure regulator counter- clockwise, and remove it. NOTE: Do not dis- turb the spring under the cap[...]

Page 1-11 1-11 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation SEALED BURNERS 1. Remove the grates and burner caps from the burners. 2. Remove the screws from each of the four burners. 4. Push the front of the maintop to the right while lifting the right corner and unclip it, then push to the left and uncli[...]

1-12 orifice spuds notches Remove and replace the orifice spuds with the same color spuds. 7. Reassemble the range. 6. Removing one orifice spud at a time, use a 3 / 8 " combination wrench, and replace the four color-coded natural gas orifice spuds with the same color L.P. gas orifice spuds. NOTE: When you are finished, place the natural gas o[...]

Page 1-13 1-13 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation CHECKING THE MAINT OP BURNER OPERA TION 1. Install the maintop burner caps on the burn- ers. 2. If not already done, turn on the gas and electrical supplies to the range. 3. Push and turn each of the maintop burner knobs to the LITE position. Yo[...]

1-14 Adjusting The Air Shutters air shutter 3. Lower the maintop. 2 . Adjust the air shutter openings, as needed. Close the air shutter to decrease the amount of air to the flame. Open the air shutter to increase the amount of air to the flame. venturi air shutter 5. Replace the manifold panel and control knobs and lower the maintop. 4. Use a screw[...]

Page 1-15 1-15 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation CONVERTING THE OVEN BURNERS FOR L.P . GAS screws 3. Remove the screws from the heat shield over the bake burner and remove the shield. pin hood Natural gas L.P. gas increases decreases flame flame size in size in this direction this direction or[...]

1-16 air shutter gas orifice locking screw bake burner venturi oven base 7. Turn the oven control knob to OFF. When the oven cools, reinstall the heat shield, the oven floor, and the oven racks. 3. Remove the screws from the heat shield over the bake burner and remove the shield. heat shield screws screws 4. Push and turn the oven selector control [...]

Page 1-17 1-17 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation 1. Press the BAKE keypad. • The BAKE indicator will light. • 350 will appear in the display. • The START? indicator will begin to flash after 5-seconds. 2. Press the START/ENTER keypad. • The PREHEAT or HEAT and ON indica- tors will appe[...]

1-18 THE BROIL BURNER NOTE: The broil burner may be controlled by a knob, or an electronic keypad. Refer to the oven control that is used on the range you are testing. Control Knob 1. Push and turn the oven selector control knob to BROIL. The broil burner should light in 50- to 60-seconds (the delay is due to the time it takes for the gas valve to [...]

Page 1-19 1-19 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation 1. Press the CUSTOM BROIL keypad. • HI will appear in the display. • The BROIL indicator will light. • The START? indicator will begin to flash after 5-seconds. 2. Press the START/ENTER keypad. • The HEAT and ON indicators will light. ?[...]

1-20 REMOVING/REINST ALLING THE OVEN DOOR insert shipping pin or allen wrench in this hole To remove the oven door: 1. Open the door approximately half way and install the shipping pin (supplied with the range), or a 3 / 16 " allen wrench, into the hinge hangers on each side of the door. range oven door hinge hanger 2. Close the oven door as f[...]

Page 2-1 2-1 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation THEOR Y OF OPERA TION THE COOKT OP BURNERS Refer to the illustration below while you read this description. When a surface burner control knob is turned to the “lite” position, the gas valve r opens, and gas from the pressure regulator s flows[...]

2-2 IGNIT OR SYSTEM OVERVIEW A Carborundum ignitor uses a round design, and limits the operating current flow to be- tween 2.5 and 3.0 amperes. A Norton ignitor uses a rectangular design, and limits the operating current flow to be- tween 3.2 and 3.6 amperes. This gas range uses two Carborundum igni- tors to provide a source for igniting gas from t[...]

Page 2-3 2-3 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation As the ignitor heats up and its electrical resis- tance decreases, current flow increases through the bimetal arm heater inside the dual gas safety valve. When the ignitor becomes hot enough and its electrical resistance low enough, sufficient cur[...]

2-4 TROUBLESHOOTING THE IGNIT OR SYSTEM PROGRAM DIAGRAM A DIAGRAM B Bake P3-1 to P2-1 P2-3 to P2-4 Broil P3-1 to P2-1 P2-2 to P2-1 Diagram A—Bake: With the EOC programmed for the Bake mode, you should obtain a read- ing of 120 VAC between P3-1 and P2-4 , and between P3-4 and P2-1 . Diagram A—Broil: With the EOC programmed for the Broil mode, yo[...]

Page 2-5 2-5 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation L1 N BK BK V Y Y V BU RW R R BU BU BR W W W W BK BK G GND OVEN CONTROL TRANSFORMER P3-3 P4-3 P4-1 P4-4 P4-5 P3-4 P3-6 P3-7 P2-2 P2-3 P3-5 P2-1 P2-4 LATCH SOLENOID RELAY DOOR LOCK SOLENOID BAKE VALVE BROIL VALVE BAKE IGNITOR BROIL IGNITOR OVEN LIGH[...]

2-6 THE OVEN CONTROL Refer to the illustrations on pages 2-6 and 2-7 while you read this description. When the range is plugged in, line voltage is applied to the electronic oven control. The voltage travels through the low voltage transformer to the neutral side of the line, and turns the oven control on. “ PF ” is displayed on the control dis[...]

Page 2-7 2-7 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation L1 N BK BK V Y Y V BU RW R R BU BU BR W W W W BK BK G GND OVEN CONTROL TRANSFORMER P3-3 P4-3 P4-1 P4-4 P4-5 P3-4 P3-6 P3-7 P2-2 P2-3 P3-5 P2-1 P2-4 LATCH SOLENOID RELAY DOOR LOCK SOLENOID BAKE VALVE BROIL VALVE BAKE IGNITOR BROIL IGNITOR OVEN LIGH[...]

2-8 THE BAKE FUNCTION Refer to the illustrations on pages 2-8 and 2-9 while you read this description. When the unit is plugged in and line voltage is applied to the electronic oven control, the following keyboard actions are used to set the BAKE function: • The clock is set to the time-of-day. • The BAKE keypad is selected. • The BAKE temper[...]

Page 2-9 2-9 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation BAKE HR MIN CUSTOM BROIL AUTO CLEAN CLOCK TIME DELAY TIMER SET STOP TIMER OFF OFF CANCEL START ENTER 5 SEC HEAT BAKE BROIL LOCKED CLEAN TIMER O F ON 350 10:30 BAKE TEMPERATURE TIME OF DAY L1 N BK BK V Y Y V BU RW R R BU BU BR W W W W BK BK G GND O[...]

2-10 THE BROIL FUNCTION Refer to the illustrations on pages 2-10 and 2-11 while you read this description. When the unit is plugged in and line voltage is applied to the electronic oven control, the following keyboard actions are used to set the BROIL function: • The clock is set to the time-of-day. • The CUSTOM BROIL keypad is se- lected. When[...]

Page 2-11 2-11 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation BAKE HR MIN CUSTOM BROIL AUTO CLEAN CLOCK TIME DELAY TIMER SET STOP TIMER OFF OFF CANCEL START ENTER 5 SEC HEAT BAKE BROIL LOCKED CLEAN TIMER O F ON HI 10:30 L1 N BK BK V Y Y V BU RW R R BU BU BR W W W W BK BK G GND OVEN CONTROL TRANSFORMER P3-3[...]

2-12 Refer to the illustrations on pages 2-12 and 2-13 while you read this description. When the unit is plugged in and line voltage is applied to the electronic oven control, the following keyboard actions are used to set the oven CLEAN function: • The CLEAN function is selected. • The desired cleaning time is selected. When the preceding even[...]

Page 2-13 2-13 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation BAKE HR MIN CUSTOM BROIL AUTO CLEAN CLOCK TIME DELAY TIMER SET STOP TIMER OFF OFF CANCEL START ENTER 5 SEC HEAT BAKE BROIL LOCKED CLEAN TIMER O F ON 3 :50 CLEAN TIME L1 N BK BK V Y Y V BU RW R R BU BU BR W W W W BK BK G GND OVEN CONTROL TRANSFOR[...]

2-14 THE OVEN LIGHT L1 N BK BK V Y Y V BU RW R R BU BU BR W W W W BK BK G GND OVEN CONTROL TRANSFORMER P3-3 P4-3 P4-1 P4-4 P4-5 P3-4 P3-6 P3-7 P2-2 P2-3 P3-5 P2-1 P2-4 LATCH SOLENOID RELAY DOOR LOCK SOLENOID BAKE VALVE BROIL VALVE BAKE IGNITOR BROIL IGNITOR OVEN LIGHT GND BAKE RELAY BROIL RELAY GY GY P3-1 P3-2 DOOR LATCH SW. DOOR SW. OVEN TEMP SENS[...]

Page 3-1 3-1 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation COMPONENT ACCESS This section of the manual instructs you on how to service the individual components inside the sealed burner and conventional burner gas ranges. The illustrations below show the location of all the major components in the range. [...]

3-2 REMOVING THE MAINT OP Sealed Burner Models WARNING 5. Push the front of the maintop to the right while lifting the right corner and unclip it, then push to the left and unclip the left corner. Lift the maintop and prop it up. If you are removing the maintop, continue to step 6 on the next page. PUSH TO SIDE AND LIFT TO UNCLIP CLIP MAINTOP SIDE [...]

Page 3-3 3-3 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation 9. Slide the maintop to the right so that the left hinge pin is free of the hinge bracket, (see the inset), and then to the left so that the right hinge pin is free of its bracket, then set the maintop with the burner ignitors on top of the range.[...]

3-4 REMOVING THE MAINT OP Conventional Burner Models HINGE PIN MOUNTING SCREW UPPER ACCESS PANEL MAINTOP INSERT HINGE PIN IN BRACKET HOLE IN UPPER ACCESS PANEL WARNING HINGE BRACKET HINGE PIN UPPER CONSOLE MAINTOP 4. Slide the maintop to the left so that the hinge pin is free of the right hinge bracket, (see the inset), and to the right so that it [...]

Page 3-5 3-5 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation REMOVING A SEALED BURNER & A VENTURI WARNING REMOVING A VENTURI 1. Turn off the gas to the range and disconnect the power cord from the wall outlet. 2. Lift the maintop and prop it up (use the proce- dure on page 3-2). 3. Lift the defective ve[...]

3-6 REMOVING A CONVENTIONAL BURNER 4. If installed, remove the shipping screw from the burner, then lift and unhook the burner from the burner bracket, and remove it from the range. WARNING SHIPPING SCREWS BURNER BURNER BRACKET 5. Install the new burner (do not reinstall the shipping screw). 6. Reassemble the range. CAUTION: When you work on the ga[...]

Page 3-7 3-7 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation REMOVING A SP ARK IGNITOR SWITCH & GAS V AL VE WARNING CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. Electrical Shock Hazar[...]

3-8 REMOVING THE IGNIT OR MODULE & A BURNER IGNITOR Sealed Burner Models WARNING REMOVING A BURNER IGNIT OR 1. Pull the range away from the wall so that you can access the back. 2. Turn off the gas to the range and disconnect the power cord from the wall outlet. 3. Lift the maintop and prop it up (use the proce- dure on page 3-2). 4. From behin[...]

Page 3-9 3-9 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation REMOVE UPPER ACCESS COVER IGNITOR MODULE UPPER CONSOLE BURNER IGNITOR (4) ROUTE WIRES THROUGH UPPER CONSOLE RED WHITE TO BURNER IGNITORS LOCKING TAB MOUNTING SCREW SIDE OF UPPER CONSOLE IGNITOR MODULE[...]

3-10 REMOVING THE IGNIT OR MODULE & A BURNER IGNITOR Conventional Burner Models WARNING 5. Remove the screw from the burner ignitor ground strap and unhook the strap from the burner bracket. SNAP IGNITOR INTO SLOTS BURNER IGNITOR GROUND STRAP BURNER BRACKET TAB SCREW 6. Remove the ground strap from the old burner ignitor and snap the new ignito[...]

Page 3-11 3-11 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation REMOVE UPPER ACCESS COVER IGNITOR MODULE UPPER CONSOLE BURNER IGNITORS BRN WHT TO BURNER IGNITORS LOCKING TAB MOUNTING SCREWS SIDE OF UPPER CONSOLE IGNITOR MODULE[...]

3-12 REMOVING THE OVEN DOOR LA TCH & ACTUA TOR ROD Sealed Burner Models WARNING 7. Remove the screws from the three gas mani- fold brackets. GAS MANIFOLD BRACKETS BURNER BOX 8. Remove the two screws holding the burner box to the back of the range (see the large inset on the next page). 9. Remove the eight top screws from the oven burner box. 10[...]

Page 3-13 3-13 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation UPPER ACCESS COVER LOWER ACCESS COVER LOWER HEAT SHIELD + FLAT-HEAD SCREWS DOOR LATCH ACTUATOR ROD ARM FRONT RAIL ACTUATOR ROD + RUBBER SPACER INSULATION RETAINER INSULATION RETAINER PULL TOP TO REMOVE BURNER BOX PULL TOP TO REMOVE BURNER BOX 2 [...]

3-14 REMOVING THE OVEN DOOR LA TCH & ACTUA TOR ROD Conventional Burner Models WARNING 13. Lift the front of the burner box, and from the underside of the box, push down on the left and right insulation retainers, then pull the burner box forward, and remove it. 14. Remove the screws and rubber spacer from the oven door latch, (see the small ins[...]

Page 3-15 3-15 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation 2 REAR BURNER BOX SCREWS 15. To remove the actuator rod, raise it straight up, and unhook it from the solenoid and switch assembly bracket. 16. Hook the end of the actuator rod, with the shorter bend, to the solenoid and switch as- sembly bracke[...]

3-16 WARNING REMOVING THE DOOR LA TCH SOLENOID 1. Pull the range away from the wall so that you can access the back. 2. Turn off the gas to the range and disconnect the power cord from the wall outlet. 3. From behind the range, remove the upper and lower access covers and tthe lower heat shield. 4. Disconnect the wires and remove the sole- noid fro[...]

Page 3-17 3-17 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation MECHANICAL LATCH MECHANICAL LATCH SCREWS LATCH SENSING SWITCHES LATCH SOLENOID SWITCH SCREW SOLENOID SCREWS SWITCH ARMS BACK OF RANGE WHT ASSEMBLY BRACKET SCREW LATCHING ARM PIN BRN LOWER ACCESS COVER LOWER HEAT SHIELD UPPER ACCESS COVER[...]

3-18 REMOVING THE UPPER CONSOLE WARNING CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. Electrical Shock Hazard Disconnect from electrical supply before servic- ing unit. Failure to do so could result in death or electri- cal shock.[...]

Page 3-19 3-19 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation UPPER CONSOLE REMOVE THESE TWO SCREWS AT BOTH SIDES OF THE RANGE TO REMOVE THE UPPER CONSOLE UPPER CONSOLE END CAP END CAP POST UPPER HEAT SHIELD REMOVE THESE 3 SCREWS AT BOTH ENDS OF THE UPPER CONSOLE TO DISASSEMBLE AND REASSEMBLE THE UPPER CON[...]

3-20 4. Pull the knob off the control shaft (if present). REMOVING THE ELECTRONIC OVEN CONTROL WARNING OVEN CONTROL CONSOLE PANEL CONTROL KNOB OFF PUSH TO TURN PUSH TO TURN WARM 200 250 350 400 450 450 500 300 CLEAN BROIL OVEN ON OVEN HEATING DOOR LOCKED/CLEANING 5. Without disconnecting any wires, remove the mounting screws from the electronic ove[...]

Page 3-21 3-21 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation WARNING REMOVING THE AUT OMA TIC OVEN LIGHT SWITCH NOTE: The automatic oven light switch can have two or four terminals. The 4-terminal switch has different size terminals so that the wiring cannot be interchanged. 1. Pull the range away from th[...]

3-22 REMOVING THE GAS SAFETY V AL VE & PRESSURE REGULA TOR WARNING 4. From behind the range, disconnect the four wires and the gas line fittings from the gas safety valve and the pressure regulator. 5. Remove the gas safety valve and the pres- sure regulator from the range. 6. If you are not replacing the complete assem- bly, separate the gas s[...]

Page 3-23 3-23 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation REMOVING THE BAKE BURNER & IGNIT OR WARNING 5. Remove the heat shield from the oven . REMOVE SCREWS 6 . Remove the front and back mounting screws from the bake burner. BAKE BURNER BAKE IGNITOR MOUNTING SCREW MOUNTING SCREW MOUNTING SCREWS HO[...]

3-24 REMOVING THE BROIL BURNER & IGNITOR WARNING 5. Remove the clip holding the ignitor wires to the rear oven liner. BROIL IGNITOR BROIL BURNER MOUNTING SCREWS CLIP MOUNTING BRACKET QUICK – DISCONNECT PLUGS (LOCATED BEHIND RANGE) BACK OF OVEN LINER 6. Remove the broil burner and ignitor assembly screws, and pull the quick-disconnect plugs fo[...]

Page 3-25 3-25 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation REMOVING THE OVEN TEMPERA TURE SENSOR 4. Disconnect the wire harness from the old oven temperature sensor and remove the sensor from the range. 5. Mount the new oven temperature sensor to the range and connect the wire harness. 6. Reassemble the[...]

3-26 REMOVING A SIDE P ANEL WARNING NOTE: The range is shown in the illustration on the next page with the maintop and burners removed for clarity. Also, the right side panel is shown removed. The left side panel is removed in the same manner. 5. Remove the five screws that secure the side panel to the back of the range. 6. Remove the top screw fro[...]

Page 3-27 3-27 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation REMOVE TOP END CAP SCREW REMOVE 5 REAR SCREWS SLOTS 3 TABS RIGHT SIDE PANEL 2 BURNER BOX SCREWS MANIFOLD PANEL MANIFOLD PANEL SCREWS KNOB[...]

3-28 REMOVING AN OVEN LIGHT SOCKET OVEN LINER SOCKET BULB LENS WARNING 2. Remove the racks from inside the oven. 3. Unscrew the lens and the light bulb from the old oven light socket. 4. Pry the oven light socket out of the oven liner cutout and disconnect the two wires from the terminals. 5. Connect the wires to the new oven light socket and snap [...]

Page 3-29 3-29 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation REMOVING THE OVEN DOOR GASKET 1. Turn off the gas to the range and disconnect the power cord from the wall outlet. 2. Open the oven door and pull the clips on the old fiberglass gasket out of the holes in the front of the oven, and install the n[...]

3-30 WARNING REMOVING THE T OP TRIM & OUTER DOOR GLASS 1. Turn off the gas to the range and disconnect the power cord from the wall outlet. 2. Remove the oven door (see page 1-20 for the procedure), and position it on the floor with the handle and outer door glass facing up. 3. Raise the top of the door and remove the two screws that secure the[...]

Page 3-31 3-31 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation REMOVING A HINGE ASSEMBL Y WARNING HINGE IN “ CLOSED ” POSITION HINGE IN “ BROIL STOP ” POSITION HINGE PIN LOCATION HINGE PIN LOCATION 6. On the hinge assembly that you wish to re- move, place the bottom of your shoe against the end of t[...]

3-32 DOOR LINER INNER DOOR GLASS WINDOW SEAL INNER GLASS HINGE ASSEMBLY RIGHT SIDE TRIM BOTTOM TRIM LEFT SIDE TRIM HINGE ASSEMBLY GLASS FRAME DOOR INSULATION INSULATION RETAINER LINER PLATE 7. Remove the two flat-head screws from the bottom of the hinge assembly, then, without disturbing the arm, carefully lift the old hinge assembly out of the ove[...]

Page 3-33 3-33 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation REMOVING THE INNER DOOR GLASS WARNING 8. If you are replacing the window seal, (the rope-type seal around the metal frame), re- move and replace it at this time. 9. Install the new inner door glass in the metal frame. INNER DOOR GLASS METAL FRAM[...]

3-34 REMOVING THE ST ORAGE DRA WER GLIDES WARNING 1. Turn off the gas to the range and disconnect the power cord from the wall outlet. 2. Slide the storage drawer out of the range. 3. To replace a drawer glide, remove the screw from the old drawer glide, remove the glide, and replace it with a new one. 4. To replace a front glide, remove the screw [...]

Page 4-1 4-1 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation COMPONENT DESCRIPTION & TESTING TROUBLESHOOTING PRESSURE REGULA TOR Test Procedure Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. WARNING Descripti[...]

4-2 DUAL GAS SAFETY V AL VE 1. Broil burner operates, but the bake burner will not come on. a) Place the oven in the BAKE mode, set the oven thermostat to 350 degrees, and observe the bake igniter. If the igniter glows, go to step c. If the igniter does not glow, go to step b. b) Disconnect power, remove the wires from the bake side of the gas safe[...]

Page 4-3 4-3 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation 2. Bake burner operates, but the broil burner will not come on. a) Place the oven in the BROIL mode, set the oven thermostat to 350˚, and observe the broil igniter. If the igniter glows, go to step c. If the igniter does not glow, go to step b. b[...]

4-4 T OP BURNER GAS V AL VES Description The top burner gas valves control the gas flow to the top burners. The valve is a barrel and core, grease sealed, locking type valve. Be- fore the stem can be turned, it must be pushed in to unlock the valve. The valve is made up of a hollow core, pressed into the barrel of the valve by a spring, and sealed [...]

Page 4-5 4-5 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation T OP BURNER IGNIT OR SYSTEM Description The maintop burner ignitor system consists of the following components: Ignitor Module (4) Burner Ignitors IGNITOR MODULE 1 2 4 3 N L INPUTS OUTPUTS 13 24 50pF HV PROBE SCOPE MEASURE ONE OUTPUT INDEPENDENTLY[...]

4-6 OVEN BURNER IGNITERS OVEN BURNER IGNITOR Steady State Current = 2.5 TO 3.0 Amps @ 115 ± 1 VAC @ 75 ˚ F ± 10 ˚ Ambient. Cold Resistance = 50 Ω TO 1100 Ω @ 75 ˚ F ± 10 ˚ Ambient. Maximum Operating Temperature Not To Exceed 2650 ˚ F @ 115 ± 1 VAC @ 75 ˚ F ± 10 ˚ Ambient. Description The purpose of the oven burner igniters is to ign[...]

Page 4-7 4-7 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation To test the automatic oven light switch, per- form the following steps: 1. Use an ohmmeter and set the range switch to R x 1. 2. With no power applied, remove the wires from the switch terminals. 3. Touch the leads of the ohmmeter to the gold term[...]

4-8 3. Reconnect power to the range and touch the AC voltmeter leads to one of the light switch terminals and the neutral side of the line. If the meter reads zero, the wire from the terminal block of the switch is open. If the meter reads 120-volts AC, go to the next step. 4. Turn the light switch on and touch the AC voltmeter leads to the other l[...]

Page 4-9 4-9 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation Door Latch Solenoid To test the solenoid windings, perform the following steps: 1. Use an ohmmeter and set the range switch to R x 1. 2. With no power applied, remove the wire from either solenoid terminal. 3. Touch the leads of the ohmmeter to th[...]

4-10 OVEN TEMPERA TURE SENSOR OVEN TEMPERATURE SENSOR 2-WIRE SENSOR CONNECTOR WARNING To test the oven temperature sensor, perform the following steps: 1. Use an ohmmeter and set the range switch to R x 10. 2. With no power applied, touch the leads of the ohmmeter to the connector pins of the sensor (you do not have to separate the connectors). Dep[...]

Page 4-11 4-11 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation Oven will not operate. Oven control is not set properly. A delay start has been programmed. Reset the oven control (see the Use & Care Guide for instructions describing the function you are operating). Range is not plugged in. A household fu[...]

4-12 SOLUTION Control knob will not turn. Press in on the knob before turning. If knob is still hard to turn, replace the gas valve. The self-clean cycle will not operate. A delay start time has been pro- grammed. The cooling fan is not running. Wait for the start time to be reached. Check the cooling fan wiring. Test the control panel shutdown swi[...]

Page 4-13 4-13 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation OVEN TEMPERA TURE CALIBRA TION (ELECTRONIC OVEN CONTROLS) The oven temperature is factory-calibrated. The calibration temperature can be increased to a maximum 35 ˚ , in 5 ˚ increments. To change the calibration temperature,perform the fol- lo[...]

4-14 3-Digit Display 4-Digit Display F1 F1 F1 F1 F1 E0 E0 E0 E0 E0 E1 E1 E1 E1 E1 E2 E2 E2 E2 E2 EEPROM communications. UL A/D error(s). EEPROM checksum failure. 1. Use the CANCEL/OFF keypad and verify the failure (if not displayed). 2. Disconnect the power for at least 30-seconds and re- check. Shorted keypad. Keypad cable unplugged. 1. Use the CA[...]

Page 5-1 5-1 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation TECH TIPS WIRING DIAGRAM 1 L1 N BK BK V V W W W BU BU RR BR BU GY Y Y W W W W W BK BK BK BK OVEN TEMP SENSOR OVEN CONTROL TRANSFORMER P5 P1-1 P1-5 P1-3 P4 P1-6 P1-7 P3-1 P2-1 P3-4 P3-2 P2-4 P2-2 LATCH SOLENOID RELAY BROIL RELAY BAKE RELAY LATCH SO[...]

5-2 L1 N BK BK V Y Y V BU RW R R BU BU BR W W W W BK BK G GND OVEN CONTROL TRANSFORMER P3-3 P4-3 P4-1 P4-4 P4-5 P3-4 P3-6 P3-7 P2-2 P2-3 P3-5 P2-1 P2-4 LATCH SOLENOID RELAY DOOR LOCK SOLENOID BAKE VALVE BROIL VALVE BAKE IGNITOR BROIL IGNITOR OVEN LIGHT GND BAKE RELAY BROIL RELAY GY GY P3-1 P3-2 DOOR LATCH SW. DOOR SW. OVEN TEMP SENSOR N.O. COM IGNI[...]

Page 5-3 5-3 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation STRIP CIRCUITS L1 N W BK BK BU W VV OVEN CONTROL OVEN CONTROL TRANSFORMER SENSOR BAKE RELAY BROIL VALVE BROIL IGNITOR BROIL RELAY P3-2 P3-1 P1-6 P1-7 P5 P2-1 P2-2 BROIL BAKE L1 N W BK BK R W VV OVEN CONTROL OVEN CONTROL TRANSFORMER SENSOR BAKE REL[...]

5-4 CLEAN L1 N W BK BK BU BR BU GY GY Y W W VV OVEN CONTROL OVEN CONTROL TRANSFORMER SENSOR BAKE RELAY BAKE VALVE BAKE IGNITOR BROIL RELAY LATCH RELAY* P3-4 P4 P3-1 P1-6 (N.O.) OVEN LIGHT SWITCH DOOR LATCH SWITCH LATCH SOLENOID P1-5 P1-1 P1-3 P1-7 * PULSE 1 SECOND P5 P2-1 P2-4 CLOCK DISPLA Y ON L1 N W BK OVEN CONTROL TRANSFORMER P5 P2-1 OVEN LIGHT [...]

Page 5-5 5-5 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation SPECIFICA TIONS Whirlpool Models Gas Model Number SF350BEE W SF360BEE W/N SF372BEE W/N SF372BEE Q/Z General Information: Cleaning System Self-Clean Self-Clean Self-Clean Self-Clean Burner Type Open Sealed Sealed Sealed Valve Degrees 90 90 90 90 Ov[...]

5-6 Gas Model Number SF350BEE W SF360BEE W/N SF372BEE W/N SF372BEE Q/Z Cooktop Features: Cooktop Type High UpSwp-Porc. High UpSwp-Porc. High UpSwp-Porc. High UpSwp-Porc. Burner Type Open Sealed Sealed Sealed Burner Cap Type N/A Porcelain Porcelain Porcelain Ignition Electronic Electronic Electronic Electronic Gas Valves 90 Degree 90 Degree 90 Degre[...]

Page 5-7 5-7 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation Gas Model Number SF350BEE W SF360BEE W/N SF372BEE W/N SF372BEE Q/Z Oven Features (Continued): Heat Seal Fiberglass Fiberglass Fiberglass Fiberglass Broiler Pan Finish Porcelain Porcelain Porcelain Porcelain Broiler Grid Finish Porcelain Porcelain [...]

5-8 Gas Model Number SF375PEE W/N SF375PEE Q/Z SF385PEE W/N General Information: Cleaning System Self-Clean Self-Clean Self-Clean Burner Type Sealed Sealed Sealed Valve Degrees 90 90 200 Oven Door Type Black Glass White Glass Black Glass Oven Window & Size Yes - Standard Yes - Standard Yes - Standard Broiler Type Waist High Waist High Waist Hig[...]

Page 5-9 5-9 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation Gas Model Number SF375PEE W/N SF375PEE Q/Z SF385PEE W/N Cooktop Features: Cooktop Type High UpSwp-Porc. High UpSwp-Porc. High UpSwp-Porc. Burner Type Sealed Sealed Sealed Burner Cap Type Porcelain Porcelain Porcelain Ignition Electronic Electronic[...]

5-10 Gas Model Number SF375PEE W/N SF375PEE Q/Z SF385PEE W/N Oven Features (Continued): Heat Seal Fiberglass Fiberglass Fiberglass Broiler Pan Finish Porcelain Porcelain Porcelain Broiler Grid Finish Porcelain Porcelain Porcelain Oven Light In Cavity Yes - 1 Yes - 1 Yes - 1 Auto Oven Light Switch Yes Yes Yes Manual Oven Light Switch Yes - Rocker Ye[...]

Page 5-11 5-11 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation Gas Model Number SF385PEE Q/Z SF395LEE Q/Z/B General Information: Cleaning System Self-Clean Self-Clean Burner Type Sealed Sealed Valve Degrees 200 200 Oven Door Type Wht/Almd Glass Wht/Almd/blk Glass Oven Window & Size Yes - Standard Yes - [...]

5-12 Gas Model Number SF385PEE Q/Z SF395LEE Q/Z/B Cooktop Features: Cooktop Type High UpSwp-Porc. High UpSwp-Porc. Burner Type Sealed Sealed Burner Cap Type Porcelain Porcelain Ignition Electronic Electronic Gas Valves 200 Degree 200 Degree Burner BTU: Right Front 9,500 BTU 9,500 BTU Burner BTU: Left Front 9,500 BTU 9,500 BTU Burner BTU: Right Rear[...]

Page 5-13 5-13 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation Gas Model Number SF385PEE Q/Z SF395LEE Q/Z/B Oven Features (Continued): Heat Seal Fiberglass Fiberglass Broiler Pan Finish Porcelain Porcelain Broiler Grid Finish Porcelain Porcelain Oven Light In Cavity Yes - 1 Yes - 1 Auto Oven Light Switch Ye[...]

5-14 Roper Models Gas Model Number FGS335E W/N FGS335E Q General Information: Cleaning System Self-Clean Self-Clean Burner Type Open Open Valve Degrees 90 90 Oven Door Type Black Glass White Glass Oven Window & Size No No Broiler Type Waist High Waist High Oven Controls Knob - Elect. Therm. Knob - Elect. Therm. Oven Light No No Dimensions: Heig[...]

Page 5-15 5-15 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation Gas Model Number FGS335E W/N FGS335E Q Cooktop Features: Cooktop Type High UpSwp-Porc. High UpSwp-Porc. Burner Type Open Open Burner Cap Type N/A N/A Ignition Electronic Electronic Gas Valves 90 Degree 90 Degree Burner BTU: Right Front 9,000 BTU[...]

5-16 Gas Model Number FGS335E W/N FGS335E Q Oven Features (Continued): Heat Seal Fiberglass Fiberglass Broiler Pan Finish Porcelain Porcelain Broiler Grid Finish Porcelain Porcelain Oven Light In Cavity No No Auto Oven Light Switch No No Manual Oven Light Switch No No Oven Door Features: Oven Door Type Black Glass White Glass Oven Door Window &[...]

Page 5-17 5-17 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation Estate Model Gas Model Number TGS325E W General Information: Cleaning System Self-Clean Burner Type Open Valve Degrees 90 Oven Door Type Black Glass Oven Window & Size No Broiler Type Waist High Oven Controls CT-150 (EZ150) Oven Light No Dim[...]

5-18 Gas Model Number TGS325E W Cooktop Features: Cooktop Type High UpSwp-Porc. Burner Type Open Burner Cap Type N/A Ignition Electronic Gas Valves 90 Degree Burner BTU: Right Front 9,000 BTU Burner BTU: Left Front 9,000 BTU Burner BTU: Right Rear 9,000 BTU Burner BTU: Left Rear 9,000 BTU L.P. Convertible Yes - Spud Grate Type WHR Stmpd. Stl-Blk Dr[...]

Page 5-19 5-19 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation Gas Model Number TGS325E W Oven Features (Continued): Heat Seal Fiberglass Broiler Pan Finish Porcelain Broiler Grid Finish Porcelain Oven Light In Cavity No Auto Oven Light Switch No Manual Oven Light Switch No Oven Door Features: Oven Door Typ[...]

5-20 MODEL AND SERIAL NUMBER EXPLANA TION MODEL NUMBER MODEL NUMBER S F 3 9 5 L E E Q INTERNATIONAL SALES IND. OR MARKETING CHANNEL, IF PRESENT PRODUCT GROUP S = GAS RANGES PRODUCT IDENTIFICATION A = ACCESSORY H = HOODS C = COOKTOP K = KITS E = EYE-LEVEL S = SET-IN F = FREE-STANDING MODEL SIZE 0 = 20" OR 24" FREE-STANDING 1 = 24" OR [...]

Page 5-21 5-21 Cooking Products Service Manual Original July, 1996 4321891 © 1996 Whirlpool Corporation WHIRLPOOL W ARRANTY WHIRLPOOL WILL PAY FOR: FSP ® replacement parts and repair labor to correct defects in ma- terials or workmanship. Service must be provided by an autho- rized Whirlpool service company. LENGTH OF WARRANTY FULL ONE YEAR WARRA[...]

5-22 — NOTES —[...]