Woods Equipment BB840XP manual

OP E R A TO R ' S M A NU A L BR USHBULL ROT ARY CUTTER (Rev . 07/09/20 10) TM BB600X BB720X BB840X BB840XP Serial N umber 1 127329 & Above MAN0654[...]

2 Introduction Gen’l (Rev . 3/5/2010) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g e[...]

Introduction 3 MAN065 4 (Rev . 10/19/20 07) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TIO N . . . . . . . . . . . . . . . . . . . . . . . . [...]

4 Introduction MAN06 54 (Rev . 10/19/20 07) SPECIFICATIONS 3-Poin t Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category I / II Cutting Hei ght . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2" - 12" Blade S pindle . . . . . . . . . . . . . . . . . . . . . . [...]

Safe ty 5 Safety V ideo O rder Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures[...]

6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2 006) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - V HS01052 Sa fety V ideo  DVD Format - D VD01052 Safety V ideo Please send me Name: _______ _______ _______ _______ _____ _______ Phone: _______ ____ _______ Address: __ _______ _______ _______ _______ _______ ______[...]

Safety 7 Single S pindle_MD (R ev . 5/1 1/2007) INST ALLA TION  Hydraulics must be connected as instr ucted in this manual. Do not substitute part s, modify , or con nect i n any o ther way . TRAINING  Safety inst ructions are important! Read all att achment and power unit manual s; follow all safety r ules and sa fety deca l informa tion. (R[...]

8 Safe ty Sing le S pind le_MD (Re v . 5/1 1/2007) (Sa fety R ul es co nti nued f rom pre vio us page )  Inspect chain, rubber , or steel band shielding before each use. Replace if damaged.  Make sure shields and guard s are proper ly inst alled and i n good condition. R eplace if dam- aged.  Remove accumulated debris f rom this equip- men[...]

Safety 9 Single S pindle_MD (R ev . 5/1 1/2007) imu m tran spo rt spe ed. D oing so co uld r esult in: • Loss of control of the implement a nd tractor • Reduced or no ability to stop during braking • Implement tire failure • Damage to the implement or its c omponent s.  Use additional caution and reduce speed when under adverse surfac e [...]

10 Saf ety MAN06 54 (Rev . 10/19/2 007) 1 - SERIAL NUM BER PLATE 12 - PN 57 123 RED REFLECT OR 9" ROT A TING BLADES AND THROWN OBJECTS  Do not put hands or feet under or into mower when engine is running.  Before mowing, clear area of objects that may be thrown by blade.  Keep bystanders away .  Keep guards in place and in good con[...]

Safety 11 MAN0654 (Rev . 10/19/200 7) 10 - P N 33347 33347E 14 - P N 10041 14 (Saf ety Decals contin ued on ne xt page) CRUSHING AND PINCHING HAZARD  Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.  Operate trac[...]

12 Saf ety MAN06 54 (Rev . 10/19/2 007) Check for leaks with cardboard; never use hand. Before loosening fittings: lower load, release pressure, and be sure oil is cool . Consult physician imm ediately if skin penetration occur s. W ARNING 19924-B 6 - PN 19924 (PULL-TYPE ONLY) 7 - PN 1004991 (PULL-TYPE ONLY) TRANSPORT LOCK AND CYLINDER REQUIREMENTS[...]

Operation 13 MAN065 4 (Rev . 10/19/20 07) OPERATION The opera tor is r espons ible for the safe operatio n of the cutter . The operat or must be properl y trained . Operators s houl d be fami liar wi th the cutter , the tracto r , and all safety practi ces before s tarting op eration. Read the safe ty rul es and saf ety decals on page 7 t o page 12[...]

14 Operation MAN06 54 (Rev . 10/19/20 07) Figure 2 . Cutter to T ractor Conn ectio n QUICK HITCH SET-UP AND TOP LINK ADJUST MENT NOTICE ■ A void cont act with driveline when raising cut- ter . ■ Make sure driveline will not bottom out at the shortes t length and that it has at lea st 1/3 overl ap at the longest length. ■ With cutter adjusted [...]

Operation 15 MAN065 4 (Rev . 10/19/20 07) Shortening Driveline NOTICE ■ If att aching with quick hitch, the dista nce between the trac tor PTO and gearbox input sh aft will increase. Please follow the steps as you would for a 3-point hitch to insure pr oper engagement. 1. Move cutter up and down to get the sh ortest possible d istance betw een tr[...]

16 Operation MAN06 54 (Rev . 10/19/20 07) DRIVELINE INTE RFERENCE CHECK 1. Check for cl earan ce betwe en drivelin e and cut ter deck. 2. Slowly lift cu tter an d observ e drive line. If cl eara nce between driveline a nd cutte r deck is less than 1 inch, s horte n top lin k or l imit upp er trav el of lo wer hitch arms . Refer to tracto r operato [...]

Operation 17 MAN065 4 (Rev . 10/19/20 07) To R e m o v e : Hold dr iveline into pos ition, p ull locking colla r ba ck, an d slide dr iveli ne off tractor PT O sha ft. Figure 9 . Lock Coll ar CONNECTING CUTTER TO T RACTOR BB840XP (PULL-TYPE) NOTICE ■ The horizont al dist ance between the e nd of the tractor PT O shaf t and the drawbar hitch point[...]

18 Operation MAN06 54 (Rev . 10/19/20 07) DRIVELINE ADJUSTMEN T BB840XP (PULL-T YPE) With the cutt ing heig ht establishe d, adjus t the drivel ine carrier bearin gs i n the H-f rames s o tha t the f ront dr ive- line is paralle l to the ground with cutter in cutting pos i- tion. T RANSPORTING BB8 40 XP (P ULL-T Y PE) Figure 10 . T ransp ort Lo ck [...]

Operation 19 MAN065 4 (Rev . 10/19/20 07) PRE-OPERA TION CHECK LIST (OWNER'S RESPONSIBILITY ) ___ Review an d follo w all safety rules and sa fety decal in structi ons o n page 7 thr ough page 12. ___ Check tha t equi pment i s prope rly and secu rely attached to trac tor . ___ Make sure drive line spring -activa ted lo cking pin or collar sli[...]

20 Owner Service MAN0654 (Rev . 10/19/200 7) OWNER SER VICE The info rmation in this sectio n is w ritten for operato rs who po ssess ba sic mec hanical skills. If you n eed help , your de aler has trained servic e tec hnicians availa ble. For you r protec tion, r ead an d follow the s afety inf orma- tion in th is ma nual.  Keep all persons awa[...]

Owner Service 21 MAN065 4 (Rev . 10/19/20 07) Figure 1 1 . Jackstand Placem ent and Lubricati on Points BLADE SERVICE Blade R emoval Figure 12 . Blade As sembly NOTICE ■ If blade pin (1) is seized in cros sbar an d extreme force will be need ed to remove it, support crossbar from below to prevent ge arbox damage. 1. Disconn ect drivel ine fr om t[...]

22 Owner Service MAN0654 (Rev . 10/19/200 7) 3. Align c rossba r as sembly (3) with blade acces s hol e in cu tter fram e. Apply a liber al coa ting of Never Seez ® or equ ivalent to blade pin an d crossb ar hole. Mak e sure b lade offset is awa y from c utter . 4. Insert bla de pin (1) throu gh blade. Push blade pin through c rossb ar . 5. Instal[...]

Owner Service 23 MAN065 4 (Rev . 10/19/20 07) 5. If clutch does n ot sli p freely , disass emble and cl ean the flange yoke ( 1), cl utch hub (3) , drive plate ( 4), drive p late (5) , and th rust pl ate faces (6). 6. Reas sembl e clut ch. 7. Compre ss each of the six comp ressio n springs (8 ) by ti ghte ning t he s ix cap s crew s (7) a nd lock n[...]

24 Owner Service MAN0654 (Rev . 10/19/200 7) SHIELDING REP AIR  Full chain, rubber , or steel band shielding must be inst alled when operating in populated areas or other ar eas wher e thrown ob jects could injur e peo- ple or damage property . • If this machine is not equipped with full c hain, rubber , or steel band shielding, operation mu s[...]

Owner Service 25 MAN065 4 (Rev . 10/19/20 07) Periodically or Before Extended S torage ● Clean la rge debri s such as cl umps of dirt, grass, crop r esidue, e tc. fr om machi ne. ● Remove the r emain der usin g a low-pre ssure water spra y . 1. Be ca reful when spr aying ne ar scr atche d or tor n safety dec als or near edges of dec als as wa t[...]

26 T roubleshooting MAN0654 (Rev . 10/19/200 7) TROUB LESHOOTI NG MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lo wer in cente r of swath tha n at edg e Height of cutter l ower at r ear or front Adjust cutter heig ht and at titude s o that cutte r rear and front are within 1/2" of s ame he ight. See Cutting Height Adjust ment ( [...]

T roubleshooting 27 MAN065 4 (Rev . 10/19/20 07) NOTES[...]

28 Dealer Service MAN0654 (Rev . 10/19/200 7) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur shop is not prop erly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you may be time and mon ey [...]

Dealer Service 29 MAN065 4 (Rev . 10/19/20 07) V ertical Sha f t Rep air Refer to Figure 18. 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (24) a nd si phon g ear lub e from housing throug h this op ening. 3. Remo ve cros sbar (se e Crossbar Re moval, page 31 ). 4. Remove pr otective seal (8) an d vertic al[...]

30 Dealer Service MAN0654 (Rev . 10/19/200 7) GEARBOX REP AIR Remove Gearbox from Cutter Refe r to Figu re 18. 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove b reathe r le vel plug (2 4) an d siphon gear lube fro m hous ing throu gh this open ing. 3. Remove 9 ga. wir e and nut from vertic al shaft an d remov e cr ossba[...]

Dealer Service 31 MAN065 4 (Rev . 10/19/20 07) 13. Slide sh im (13 ) over i nput sha ft (3) and sec ure with snap ring (10) . 14. Check input shaft end float b y movin g the inpu t shaft (3) by ha nd. If end float i s higher than 0.012" , inse rt shim betw een inpu t shaft (3) and re ar bearing (7). Repe at until en d float is less tha n 0.012[...]

32 Dealer Service MAN0654 (Rev . 10/19/200 7) CROSSBAR INST ALLATION Usi ng em ery clo th ( 220 o r fine r), remove sur face rust, Loct ite ® and foreig n material from hub, splined gearbo x, verti cal sh aft, and cross bar as shown in Figu re 20. Figure 20 Refe r to Figu re 21. 8. Install cro ssbar ( 2) on sp lined shaft . Install wash er (5) and[...]

Dealer Service 33 MAN065 4 (Rev . 10/19/20 07) 3. Clamp cup in vise a s shown i n Figur e 25 an d tap on yoke to compl ete ly remo ve cu p from yo ke. Repeat S tep 2 & 3 for op posite cup. Figure 25 . Remov e Bearing Cu ps 4. Place u niver sal cr oss in vis e as s hown i n Figur e 26 and tap on yo ke to re move cup. Rep eat S tep 3 for final r [...]

34 Dealer Service MAN0654 (Rev . 10/19/200 7) increa se in air pressu re and r esult in a tire expl osion . Welding can structu rally w eaken or deform th e wheel . When infl ating tir es, use a c lip-on chu ck and an e xten- sion hos e long enough t o allow yo u to stand to th e side — not in front of or ov er the tire assem bly . Us e a safety [...]

Assem bly 35 MAN065 4 (Rev . 10/19/20 07) ASSEMBLY DEALER SET - UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e Woods dealer . If sh ould b e delivered to the own er co m- pletely as sembled, lub ricated , and adjuste d for normal cutting c ondit ions. Complete D ealer Che ck Lists, p age 44 wh en yo u have com pleted the[...]

36 Assembly MAN06 54 (Rev . 10/19/20 07) Disassemble Shipping Unit Refe r to Figu re 29. 1. Positio n cutte r flat and pla ce a bloc k unde rneath the rear of the cut ter to ra ise it off the g round . 2. Remove a ll parts tha t are w ired or stra pped t o cutter . Remove parts from man ual tub e and hardwar e that is secur ing tailwheel brack et ([...]

Assem bly 37 MAN065 4 (Rev . 10/19/20 07) Inst all Slip Clutch Driveline Figure 32 . Slip Clut ch Drivel ine Ass embly A new sli p clutch , or one tha t has be en in stor age ov er the w inter , may se ize. NOTICE ■ A grade 8.8 metric bo lt must be used to attach clutch dr iveline t o gearb ox. 1. Befor e oper ating slip clutch , make sure i t wi[...]

38 Assembly MAN06 54 (Rev . 10/19/20 07) ASSEMBLE BB840XP (PULL-TYPE) Inst all T ailwheel Y oke Refe r to Figu re 34. 1. Positio n pull -typ e wheel y oke (1 ) behin d cutt er with cylind er lugs offset to the ri ght. 2. Attach wheel yoke bracke ts to rear deck lug s usin g two clev is pins , secure wi th cott er pins. 3. Attach wh eel and h ub us [...]

Assem bly 39 MAN065 4 (Rev . 10/19/20 07) Figure 34 . Rear T ailwheel Ins tallation 1. Rear wheel yoke 2. Attitud e rod 3. 1.00 x 2.26 Clevi s pin 4. 1.00 x 2.72 Pin 5. T ire & hub 6. 1/4 x 1- 1/2 Co tter pin 7. 1 Sch 40 x 3. 75 Pip e 8. 1 SAE Flat was her 9. 1 NC Hex nut ZP 10. 1/2 NC x 3 HHCS GR5 ZP 1 1. 1 /2 NC Flan ge lock nut 12. 1.00 x 4.[...]

40 Assembly MAN06 54 (Rev . 10/19/20 07) Inst all T ongue 1. Align tong ue (1) with top holes on the i nside of mast plate s. 2. Assemb le 3/4 x 2-1/2 bolt (4), 3/4 wa sher (2), 3/4 x 1-1/8 x 5/8 bushing (18) , wash er (3) and nu t (19). As show n in Fig ure 35 . 3. Att ach at titu de rod ( 27) to tongu e as show n in Figur e 35. Secur e with cl ev[...]

Assem bly 41 MAN065 4 (Rev . 10/19/20 07) Figure 36 . Three-Jo int Drive In stallation Inst all Three-Joint Dri ve Refer to Figure 36. 1. Positio n shie ld (13 ) agains t the gearbox and secu re w ith cap s cre w (15 ), lo ck w ash er (1 6), and flat washe r (14). T orque to 1 2 lbs-ft. 2. Attach rear half (1) of d rive to PTO shaft and secu re wit[...]

42 Assembly MAN06 54 (Rev . 10/19/20 07) Figure 38 . Optio nal Check Chain Assemb ly INSTALL CHECK CHAIN (OPTIO NAL) Chec k chai ns a re used to ca rry t he fr ont o f cut ter at a set heigh t. See Figure 38. 1. Thread check ch ains ( 3) throug h check chai n bracke t (2). 2. Att ach low er end of ch eck chai n (3) to mast plate (9) with bolt (6), [...]

Assem bly 43 MAN065 4 (Rev . 10/19/20 07) NOTES[...]

44 Dealer Check List MAN06 54 (Rev . 10/19/20 07) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEALER ’ S RESPONSIBILITY ) NOTICE ■ Gearbox wa s not filled at the factor y . It mu st be serviced befo re operati ng cutter . (See Fill G earbox, p age 37). Failur e to service will res ult in damage to gearbox . Inspect cutter thoroughl y after as[...]

Part s 45 MAN06 54 (Rev . 10/19/2 007) BRUSHBULL Rot a ry Cutters BB600X BB840X BB720X BB840XP BB600X, BB720X, B B840X, BB 840XP AS SEMBL Y . . . . . . . . . . . 46 - 47 GEARBOX ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - 49 BB600X & BB720X S LIP CLUTCH DRIVE ASSEMBL Y . . . . . . . . . . . . 50 BB840X S LIP[...]

46 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB600X, BB720X, & BB840X A SSEMBLY[...]

Part s 47 MAN065 4 (Rev . 10/19/20 07) BB600X, BB720X, & BB840 X P ART S LIST R E F PART QTY DESCRIPTION 1 ——— 1 Deck weldment 3 57122 1 Rear band BB600X 3 57046 1 Rear band BB720X 3 57084 1 Rear band BB840X 4 57050 1 Bent li nk, .14 x 9.0 x 7 .84 5 10241 48 1 T ailwh eel weldme nt 6 571 18 1 Ri ght side s kid BB600X 6 57048 1 Right s ide[...]

48 Part s MAN 065 4 (Re v . 10/19/ 200 7) GEARBOX ASSEMBLY[...]

Part s 49 MAN065 4 (Rev . 10/19/20 07) GEARBOX ASSEMBLY P ART S LIST R E F PART QTY DESCRIPTION 58804 1 Gearbox, Re pair as sembly (BB600X) 58805 1 Gearbox, Re pair as sembly (BB720X) 588 06 Gearbox , Rep air asse mbly (BB840X) 1 57314 1 Gear crown Z2 2 M7 (BB600X) 1 57315 1 Gear crown Z2 5 M6.5 (BB720X) 1 57316 1 Gear crown Z2 3 M6.7 (BB840X) 2 --[...]

50 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB600X & BB720X SLIP CLUTC H DRIVE ASSEMBLY R E F PART QTY DESCRIPTION 57413 1 Complete 54 0 Drive as sembly 1 40574 1 Y oke, 1-3/8 S pline ASGE 2 11 0 2 Cross and be aring 3 40764 2 S pring pin 10 X 80 4 40575 1 I nboar d yoke 5 40587 1 Inner profile 6 40593 1 Outer profile & sleeve 7 40576 1 I nbo[...]

Part s 51 MAN065 4 (Rev . 10/19/20 07) BB840X SLIP CLUTCH DRIVE ASSEMBLY R E F PART QTY DESCRIPTION 57417 1 Complete 54 0 Drive as sembly 1 40574 1 Y oke 1-3/8 - 6 spline 2 11 0 2 Cross & bearing k it 3 40764 2 S pring pin 10 x 80 4 40575 1 I nboar d yoke 5 40587 1 Inner profile 6 40593 1 Outer profile & sleeve 7 40576 1 I nboar d yoke 8 57[...]

52 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB840XP (PULL-TYPE) FRONT DRIVE ASSEMBLY S/N 1 127328 & BELOW R E F PART QTY DESCRIPTION 57429 1 Complete 540 rp m Front drive ass embly 1 40563 1 Y oke 1-3/8 - 6 spline (5 40 rpm) 2 40566 2 Cross & Bearing 3 40751 2 I nboar d yoke 4 40753 1 Outer profile 5 40765 2 S pring pin 10 x 90 6 46624 1 Y ok[...]

Part s 53 MAN065 4 (Rev . 10/19/20 07) BB840XP (PULL-TY PE) REAR DRIVE ASSEMBLY S/N 1 127328 & BELOW R E F PART QTY DESCRIPTION ----- 1 Complete rear drive assemb ly 1 57421 1 Friction cl utch 2 40566 1 Cross & Bearing 3 40765 1 S pring pin 10 x 90 4 40750 1 I nboar d yoke 5 40752 1 Inner profile 6 57274 1 Outer profile, w/sleeve & stub[...]

54 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB840XP (PULL-T YPE) FRONT DRIVE ASSEMBLY S/N 1 127329 & ABOVE R E F P ART QTY DESCRIPTION 1 40599 1 Compl ete drive assembl y 2 40574 1 Y oke, 1- 3/8 - 6SP (comple te with loc k collar) 3 1 10 2 Cros s and bearin g kit 4 40576 2 Inboard yoke 5 40764 2 S prin g pin 10 m m x 80 m m (packa ge o f 10) 6 40[...]

Part s 55 MAN065 4 (Rev . 10/19/20 07) BB840XP (PULL-T YPE) REAR DRIVE ASSEMBLY S/N 1 127329 & ABOVE R E F PART QTY DESCRIPTION A 1019870 1 C omplete 540 Dri ve assembl y 2 11 0 2 Cross and be aring 3 40764 2 S pring pin 10 X 80 4 1019859 1 Inboard yoke 6 40593 1 O uter profil e & sle eve 7 40576 1 In board yok e 8 57416 2 Friction clutch 1[...]

56 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB840XP (PULL-TYPE) REAR T AILWHEEL YO KE ASSEMBLY R E F PART QTY DESCRIPTION 1 1023152 1 R ear yoke 2 1003491 1 Attit ude rod 3 46605 2 Clevis pin 1 .00 x 2.26 4 1631 1 Head less pin 1.00 x 2. 72 5 -------- - T ire and hu b (see p age 60) 6 1285 *6 Cotter pin 1/ 4 x 1-1/2 7 27267 1 Pipe 1 schedule 40 x 3.7[...]

Part s 57 MAN065 4 (Rev . 10/19/20 07) BB840XP (PULL-TYPE) TONGUE ASSEMBLY R E F PART QTY DESCRIPTION 1 1023144 1 T ong ue assembl y 2 1257 *4 W ashe r 3/4 flat Z P 3 8424 3 W a sher 3/4 ID 2 OD 3/8 thi ck 4 30068 3 3 /4 NC x 2-1/2 HHCS GR5 5 7668 1 H-Fram e as sem bly 6 44637 1 Drive shaft shi eld 7 8317 1 Clevis pin 5 /8 x 5-2 1/32 8 1266 *3 Cott[...]

58 Part s MAN 065 4 (Re v . 10/19/ 200 7) FRONT & REAR C HAIN SHIELDING (OPTIONAL) REF QTY BB600X BB720 X BB840X DES CRIPTION 1 1 57143 57090 1023 048 Right f ront cha in pla te 2 1 57144 57091 1023 047 Le ft front ch ain plate 3 2 1003645 10078 50 1007851 .243 Dia b ent pin (front) 4 5496 54 96 5496 5/1 6–7 Link chain (front) 6 1 57142 57088[...]

Part s 59 MAN065 4 (Rev . 10/19/20 07) RUBBER SHIELDING (ST ANDARD) CHECK CHAIN ASSEMBLY (OPTIONAL ) R E F PART QTY DESCRIPTION A 1013208 1 R ubber s hield ki t 5 foot B B600X (inc ludes it ems 1-4) A 1013209 1 R ubber s hield ki t 6 foot B B720X (inc ludes it ems 1-4) A 1023042 1 R ubber s hield ki t 7 foot B B840X (inc ludes it ems 1-4) 1 1004129[...]

60 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB720X & BB840X DUAL T AILWHEEL (OPTIONAL) WITH WHEEL HUB ASSEMB LY R E F PART QTY DESCRIPT ION 1 57101 1 Dual tailw heel as sembly 2 12881 2 W asher T160 ETC w/cap 3 12889 2 3/32 x 1-9/16 OD O-ring 4 2370 4 W asher , 1.62 x 3 x .18 5 4674* 2 3/8 x 2 S pi rol pin 6 15580 2 T ailwh eel clevis 7 15087 2 1[...]

Part s 61 MAN065 4 (Rev . 10/19/20 07) BB840XP (PULL-TYPE) 15" WHEEL ASSEMBLY R E F PART QTY DESCRIPTION 1 1017050 1 Heavy h ub assembl y (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy whe el hub with cups (includ es items 6, 7,14) 3 1017033 1 Ax le 4 1017027 1 Se al 5 1017028 1 Bearing con e 6 1017036 1 Bearing cup 7 1017037 1 Bearing [...]

62 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB840XP (PULL-TYPE) HYDRAULIC CYLINDER 3-1/2" BORE X 8" STROKE R E F PART QTY DESCRIPTION 1 10475 1 Hydraulic c ylinder , comp lete (single acting) 2 23540 1 Seal repair k it (includes 2A thru 2E) 2A ^ 1 1-1/4 ID Wiper se al 2B ^ 2 U-Cup 2C ^ 2 3/16 x 3-1/2 O D O-ring 2D ^ 2 3-1/ 2 OD Back- up wa [...]

Part s 63 MAN065 4 (Rev . 10/19/20 07) BB840XP (PULL-TYPE) HYDRAULIC HOSE KIT BB480XP HYDRAULIC CYLI NDER STROKE CONTROL KIT R E F PART QTY DESCRIPTION 1 9382 2 1/4 x 15 6 Ho se kit and fitti ngs (conta ins it ems 2 thru 4) 2 10290 2 90° Elbo w , 1/ 4 NPT M x 1/4 N PTF with 1/16 restrictor 3 8669 2 Hose , 1/4 NP T x 156 " 4 1 1893 2* 1/2 x 1/[...]

64 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007 ) BOLT T ORQUE CHART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list. Always us e the prop er[...]

Appendix 65 Bolt T orque & Siz e Charts (Rev . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ...... .......... .......... .......... . Agricultu re ASABE ............ ........ American Soci ety of A[...]

66 Index MAN 065 4 (Re v . 10/19/ 200 7) INDEX ASSEMBLY Dealer Set- up Instr uctio ns 35 Disa ssemble Shippin g Unit 3 6 Fill Gear box 37 Install S afety Shieldi ng Install O ptio nal Chain Shiel ding 3 7 Install R ubber Defl ector & Foot Gu ard 37 DEALER CHECK LI ST Delivery Check ( Dealer’s Resp onsib ility) 44 Pre-Delivery Check List (Deal[...]

F-3079 (Rev . 3/31/2010) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 f ax www .W oodsEqu ipment. com W ARRANTY All Models Except Mow ’ n Machin e TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch[...]

F-8494 (Rev . 6/ 23/2005) ©2007 Woods Equipment Company . All rights reserved. WOODS and the W oods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders. S pecificat [...]