Woods Equipment DS96 manual

OP E R A TO R ' S M A NU A L R OTAR Y CUTTER MAN0390 (Rev . 5/5 /20 1 1) DS96 DS120[...]

2 Introduction Gen’l (Rev . 3/5/2010) T O THE DE ALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

Introduction 3 MAN039 0 (Rev . 6/30/2006) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TION . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

4 Introduction MAN0390 (Rev . 6/30/20 06) SPECIFICATIONS DS96 DS120 Cutting Height (var ies with tire se lecti on) 2" - 15" 2" - 15" Cutting Width 96" 120" Over all W idt h 103" 127" T ractor HP 40 - 120 40 - 120 T ractor PTO rpm 540 540 Blade S p indle 2 2 Blade O verlap 4" 4" Number of Blade s 4 4[...]

Safe ty 5 Safety V ideo Order Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures [...]

6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - VHS01 052 Safety V ideo  DVD Format - DVD010 52 Safety V ideo Please send me Name: _______ _______ _________ _______ _______ ___ Phone: _______ _______ ____ Address: __ _______ _______ _________ _______ _____ ______ [...]

Safety 7 DS96-DS120 Sa fety Rules (R ev . 5/1 1/2007) TRAINING  Safety inst ructions are important! Read all att ac hment and power unit manuals; follow all safety r ules and sa fety deca l informa tion. (Replace- ment man uals and safety deca ls are availa ble fr om your dealer . T o locate your nearest dealer , check the Dealer Locator at www [...]

8 Safety DS96-DS1 20 Safety Ru les (Rev . 5/1 1/2007) (Safety R ules conti nued from previous page)  Remove accumula ted debris from this equip- ment, power unit, and engine to avoid fire hazard.  Make sur e all safe ty decal s are installed. Replace if d amaged. ( See Saf ety Decal s sectio n for location.)  Make sure shields and guards a[...]

Safety 9 DS96-DS120 Sa fety Rules (R ev . 5/1 1/2007) imu m tran spor t spe ed. Doi ng so could resu lt in: • Loss of contr ol of the implement and tractor • Reduced or no ability to stop during br aking • Implement tire failure • Damage to the implement or it s component s.  Use additional caution and reduce speed when under adverse sur[...]

10 Safety DS96-DS1 20 Safety Ru les (Rev . 5/1 1/2007) STORAG E  Keep children and bysta nders away from stor- age area .  Follow manual instructions for storage. On mounted and semi-mounte d cutters:  Disconne ct cutte r drives haft and secure u p off ground. Raise cutt er with 3-point hit ch. Place blocks under cutter side skids. Lowe r [...]

Safety 11 MAN0390 (Rev . 6/30/20 06) 1 - SERIAL NU MBER PLATE 2 - PN 5669 3 - PN 12777 4 - PN 1003751 CRUSHING AND PINCHING HAZARD  Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.  Operate tractor controls from [...]

12 Safety MAN0390 (Rev . 6/30/2 006) 9 - PN 1 5503 F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle Up! Keep seat belt securely fastened.  Allow no riders. RAISED EQUIPMENT CAN DROP AND CRUSH.  Before[...]

Safety 13 MAN0390 (Rev . 6/30/20 06) SAFETY & INSTRUCTIONAL DECALS A TTENTION ! BECOME ALERT! YOUR SAF ETY IS INVOL VED! Replace Immedia tely If Damaged! Check for leaks with cardboard; never use hand. Before loosening fittings: lower load, release pressure, and be sure oil is cool. Consult physician i mmediately if skin penetration occurs. W A[...]

14 Operation MAN0390 (Rev . 6/30/20 06) OPERATION The opera tor is r espons ible for the safe operatio n of the cutter . The oper ator mus t be proper ly trained . Operators s houl d be fami liar wi th the cutter , the trac tor , and all safety practi ces before s tarting op eration. Read the safe ty rul es and safety decal s on page 7 to page 13. [...]

Operation 15 MAN039 0 (Rev . 6/30/2006) 7. Connect cu tter drivel ine to tract or PTO sha ft, making sur e the spri ng-acti vated loc k pin slides freely and is s eated i n tractor PTO spli ned gr oove. 8. Remove parkin g jack from the to ngue an d attach i t to the stor age pos t on the front of the cutter . 9. Adjust H- frame be aring height so t[...]

16 Operation MAN0390 (Rev . 6/30/20 06) DS120 Ca tegory 2 Qui ck Hitc h 1. Positio n the hi tch pins as show n in Fig ure 4. 2. Attach tractor with quick hitch to cutter and s ecure accord ing to quick hitch m anufac turer ’s instruc tions . Figure 4 . DS120 Category 2 Quick Hitc h Connecti on DS120 Ca tegory 3 Standard Hi tch 1. Positio n the t [...]

Operation 17 MAN039 0 (Rev . 6/30/2006) Figure 7 . Drive Ha lves Pl aced Pa rall el 4. Measure from en d of th e upper s hield t o the b ase of the bell on the lower shiel d (A). A dd 1-9/16" to dimensi on (A). Se e Figur e 8. Figure 8 . Determin e Shie ld Len gth 5. Cut the shi eld to the overal l dime nsion. Figure 9 . Cut Shield 6. Place th[...]

18 Operation MAN0390 (Rev . 6/30/20 06) ment on p ull-typ e units and DS120 mo unted un its. DS96 requi res manu al adjustm ent usi ng holes in th e ta ilwhee l arms. When sele cting a cutt ing heig ht, you shou ld cons ider the area of o peration . I f the ground is rol ling an d has mounds t he bla des cou ld co ntact, se t the cutti ng he ight a[...]

Operation 19 MAN039 0 (Rev . 6/30/2006) Blades m ust be m oved in pairs . Never us e one ne w blade and one us ed bla de on a crossbar . TRACTOR OPERA TION Use care when op erating around tr ee l imbs and other low objec ts. Use care and reduc e groun d speed o n rough ter rain. Always watch for hidden ha zard s. Bein g knocke d of f or fall ing of[...]

20 Operation MAN0390 (Rev . 6/30/20 06)  Use additional caution and reduce speed when under adverse surfac e conditions, turning, or on inclines.  Never tow this i mplement with a motor vehicl e. 1. Always tra nsport wit h cutter in raised, l ocked position . 2. Raise cu tter with hydraul ic cyl inder . 3. Rotate transp ort loc k over cylinde[...]

Owner Service 21 MAN039 0 (Rev . 4/6/2007) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mecha nical ski lls. I f you ne ed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Keep all persons away[...]

22 Owner Service MAN03 90 (Rev . 4/6/2007) Figure 12 . Jackstand P lacemen t and Lu bricati on Po ints SER VICING BLADES Removing Blades ( Fi gur e 1 3 ) NOTICE ■ If blade pin (1 2) is seized in cro ssbar and extreme force will be need ed to remove it, support crossbar from below to prevent ge arbox damage. Figure 13 . Blade Asse mbly 1. Disconn [...]

Owner Service 23 MAN039 0 (Rev . 4/6/2007) NOTE: Alway s replace or sharpen bo th blade s at the same tim e. 1. Inspect b lade pin ( 12) for nic ks or gouge s, and i f you find any , replac e the b lade pin. 2. Insert blade pin thr ough the blade (9) . Blade should swi vel on blade pi n; if it doesn’t, dete rmine the ca use and c orrec t. 3. Alig[...]

24 Owner Service MAN03 90 (Rev . 4/6/2007) ADJUSTING SLIP CLUTCH The sl ip cl utch is desi gned t o slip s o that the ge arbox and driv eline ar e prote cted i f the cutter strikes an obstructi on. A new s lip clutc h or one that ha s been i n storage over the winter m ay se ize. Befo re ope rating the cutter , make sur e it will slip by pe rformin[...]

Owner Service 25 MAN039 0 (Rev . 4/6/2007) SHIELDING REP AIR  Full chain or rubber shie lding is required for all non-agricultural mowing. Full shielding is also rec- ommended for all agricultur al use to further reduce the risk of thrown object s. Rep airing Rubber Shielding Inspect belting an d rea r bands each d ay of ope ratio n and repl ace[...]

26 T roubleshooting MAN03 90 (Rev . 4/6/2007) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Does not c ut Dull bla des Sharpen blade s. Worn or brok en bla des Replace blades. (Repla ce in pairs only . ) Incorrec t PT O spe ed Set at ra ted PTO speed. Ground speed too fast Reduce gr ound spe ed. Drive n ot functio ning ( blade s do not turn w h[...]

Dealer Service 27 MAN039 0 (Rev . 4/6/2007) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you ma y be time and mon ey [...]

28 Dealer Service MAN039 0 (Rev . 4/6/2007) V E RTICAL SHAFT SEAL REP AIR (S PINDLE BOX) Refe r to Figure 19. 1. Disconn ect and r emove t he dr iveline from the gearbox . 2. Remove v ent plu g (3) an d siphon gear lub e from housing throug h this op ening. 3. Remove cr ossbar (s ee Cross bar rem oval on page 33). 4. Remove v ertical s haft seal (1[...]

Dealer Service 29 MAN039 0 (Rev . 4/6/2007) ASSEMBLE GEARBOX Refer to Figure 19. 1. Clean hou sing, paying spec ific at tention to ar eas where gas kets will be i nstalled. 2. W ash housing and al l comp onents thoro ughly . Select a c lean area for gearbox assembl y . Replace all sea ls, bear ings, a nd gas kets. All parts m ust be clean an d ligh[...]

30 Dealer Service MAN039 0 (Rev . 4/6/2007) Figure 19 . S pi ndle Ge arbox A ssem bly 16. Seal 50 x 90 x 10 17. Protective sc reen 18. Cotter pin 19. Output shaft 20. Flat washer 21. Castle nut, metric M 3 x 2.0 22. Plug, 3/8 NPT 23. Ball bearin g 24. Oil cap 25. Shim, 44 x 30. 3 x 1 1. Gearbox hou sing 2. Cap screw 8 mm x 14 (8.8) 3. V en t plug 4[...]

Dealer Service 31 MAN039 0 (Rev . 4/6/2007) SP LITTER GEARBOX REP AIR NOTE: Replacin g gears, s hafts, bearin gs, and sea ls may not be co st effecti ve. P urchasin g a c omple te gear - box may be more e conom ical. REMOVE GEARBOX FROM CUTTER 1. Disconn ect drive line fr om the t ractor PTO and remove it from center gearbox . 2. Remove v ent plu g[...]

32 Dealer Service MAN039 0 (Rev . 4/6/2007) ASSEMBLE GEARBOX Refe r to Figure 20. 1. Clean hou sing, paying spec ific at tention to ar eas wher e gaske ts wi ll be in stall ed. 2. W ash housing a nd all comp onents thoro ughly . Select a c lean area for gearbox assembl y . Replace all sea ls, bear ings, a nd gas kets. All parts m ust be clean an d [...]

Dealer Service 33 MAN039 0 (Rev . 4/6/2007) CROSSBAR REMOVAL 1. It is neces sary to gain ac cess to bottom side of cutter for cros sbar remo val. See B LOCK ING METH OD, p age 21. NOTE: Y ou will need to use e ither the puller s crew (Ite m 6, Fig ure 23) or a sm all hydr aulic jack to remove the cr ossbar . 2. T o ma ke c rossbar r emoval easi er [...]

34 Dealer Service MAN039 0 (Rev . 4/6/2007) CROSSBAR INST ALLATION 1. Usi ng eme ry clo th (2 20 or f iner) , re move s urface rust, and foreig n material from hub, s pline d gearbox vert ical sh aft, and cros sbar . See Figur e 24. Figure 24 . Exam ple of Cro ssbar and Gearbox Shaft 2. Install cr ossbar ( 8), F igure 22 , on s plined s haft. Insta[...]

Dealer Service 35 MAN039 0 (Rev . 4/6/2007) UNIVERSAL JOINT REP AIR Figure 26 . Univ ersal J oint P arts Brea kdown U-JOIN T DISASSEMBLY 1. Remove ex ternal s nap ring s fro m yokes in four loca tions as shown in Fi gure 27. Figu re 27 . Remove S nap Ring 2. With snap rings re moved, support driv e in vi se, hold yo ke i n han d and tap o n yo ke t[...]

36 Dealer Service MAN039 0 (Rev . 4/6/2007) 3. Seat cu ps by placing a drift or sock et (sligh tly smaller than th e cup) on cup an d rap with a hammer . See Figur e 31. Ins tall snap ring an d repeat on oppos ite cu p 4. Repeat S te p 1 and S tep 2 to i nstall rem aining cups in rem aining yo ke. 5. Move both yo kes in al l dire ctions t o check f[...]

Assembly 37 MAN0390 (Rev . 4/6/200 7) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS  Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown o bject s co uld injure p eople or dam- age property . • If this machine is not equipped wit h full chain or rubber shi elding , operation must [...]

38 Assembly MAN03 90 (Rev . 4/6/2007) Inst all Hydrauli c Hose  On pull-type unit s with optional hydraulic cut- ting height adjustment, use a single-act ing cylinder with a maximum exte nded length of 28-1/4" ( 718 mm) from att a ching point center to center . NOTICE ■ If using a c ylinder other than the on e supplied by Woods , make sur[...]

Assembly 39 MAN0390 (Rev . 4/6/200 7) ASSEMBLE - DS120 PULL-TYPE CUTTER REAR HALF Refer to Figure 35. Place j ackstands un der cutte r to ra ise it off the groun d to prov ide clea rance w hen as sembl ing cut ter . See “BLOCKING MET HOD ” on page 21 for jac kstand placeme nt. Inst all Rear T ailwheel 1. Attach tailwheel arms (1) to the tailwhe[...]

40 Assembly MAN03 90 (Rev . 4/6/2007) DS120 Pull-T ype - Rear Half Figure 35 . DS1 20 Pul l-T y pe Rear Half Ins tallation 1. T ailwheel arm 2. W heel h ub 3. 15" S teel rim 4. 21" Soli d ti re -or - 4. 2 2" Airc raft tire -or- 4. 2 9" Airc raft tire 5. A ttitude rod 6. S pacer 7. Transport lock-up 8. Hy drau lic cy linder 9. Re[...]

Assembly 41 MAN0390 (Rev . 4/6/200 7) INST ALL T ONGUE DS96 & DS120 CUTTERS Refer to Figure 36. 1. Place to ngue (1) between i nner m ast plate s. NOTE: DS9 6 only h as one s et of mast plates . Fig- ure 36 shows the DS 120 cutte r frame. 2. Place was her (46) an d sleeve ( 16) on cap screw (44). 3. Place washer (47) betwe en mast plate s and t[...]

42 Assembly MAN03 90 (Rev . 4/6/2007) T o ngue and Driveline In st allation Figure 36 . DS96 a nd DS12 0 T ong ue and Driveline Installat ion 1. T ong ue 2. H-Frame 3. S leeve, 5/ 8 x 1 x 9/ 16 4. Cu p wash er 5. S afety cha in 6. P arki ng ja ck 7. Cl evis pi n, 1/2 x 5 -3/4 8. Driv eline , fron t 2/3 9. Dr iveline, rea r 1/3 13. Shi eld 14. S lee[...]

Assembly 43 MAN0390 (Rev . 4/6/200 7) ASSEMBLE - DS 96 MOUNTED CUTTER Refer to Figure 39. Place j ackstands un der cutte r to ra ise it off the groun d to prov ide clea rance w hen as sembl ing cut ter . See “BLOCKING MET HOD ” on page 21 for jac kstand placeme nt. Inst all A-Frame 1. Attach front A -frame b ars (3) to th e top of the cutter ma[...]

44 Assembly MAN03 90 (Rev . 4/6/2007) DS96 Mounted Assembly Figure 39 . DS96 M ounted Assembl y 1. T ailwheel arm 2. Re ar A-fram e bar 3. F ront A- frame b ar 4. Hi tch pin 5. Driv eline 6. S leeve, 3 /4 x 1-1/4 x 3 7. B reak l ink 8. S leeve, 3 /4 x 1 x 3 9. Sleeve , 5/8 x 1 x 1-1/4 10. He adles s pin , 3/4 x 5 1 1. Sle eve, 1-1 /8 x 1-7/ 16 x 1 [...]

Assembly 45 MAN0390 (Rev . 4/6/200 7) ASSEMBLE - DS 120 MOUN TED CUTTER Refer to Figure 42. Place j ackstands un der cutte r to ra ise it off the groun d to prov ide clea rance w hen as sembl ing cut ter . See “BLOCKING MET HOD ” on page 21 for jac kstand placeme nt. Inst all A-Frame 1. Attach fron t A-fra me bars (3) t o the lowe r (squ are) h[...]

46 Assembly MAN03 90 (Rev . 4/6/2007) 1. Install a r educe r bush ing ( 15) and a r estric ter swivel e lbow (1 6) in port at bas e end and r od end of cylinder (14). Posi tion elbows to point towa rd front of cutter . NOTE: Moun ted units m ust u se a double actin g cylind er to prevent d amage to tailw heels du ring transport. 2. Connect ho ses ([...]

Assembly 47 MAN0390 (Rev . 4/6/200 7) FILL GEARBO XES NOTICE ■ Gearbox is not filled at the factory . Prior to delivery to custo mer , make sur e gearb ox is fill ed only half-full with 8 0W or 90W API GL-4 or GL-5 gear lube. U se sid e plug to remove a ny exces s oil. 1. Make sure vent pl ug hol e is cle ar (installe d by deale r). 2. Remove pl [...]

48 Assembly MAN03 90 (Rev . 4/6/2007) INST ALL CHAIN SHIELDING (OPTIONAL) The opti onal chain shi eldin g ass embli es are read y for installa tion wh en you receiv e them . 1. Install front and rear chai n shie lding as shown using self -tappi ng screws (6), lock washers (7), and fla t wash ers (8). 2. Attach fron t reflec tor brack et (9 ) over l[...]

Dealer Check List s 49 MAN039 0 (Rev . 4/6/2007) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER ’ S RESPONSIBILITY ) Inspect cutter thorough ly after assem bly to make su re it is set up properl y befor e delive ring it to the cu stome r . The foll owing check list is a remin der of po ints t o insp ect. Ch eck o ff each ite m as it is [...]

50 Dealer Check Lists MAN0390 (Rev . 4/6/200 7) NOTES[...]

Part s 51 MAN039 0 (Rev . 4/6/2007) P ARTS INDEX Rot ary Cutters DS96 & DS120 MAIN FRAME ASS EMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 MAIN FRAME ASS EMBL Y P ARTS LIS T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 ASSEMB LY , FRONT HALF . . . . . . . . . . . . . . [...]

52 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS120 MAIN FRAME ASSEMBLY 22 - Com plete decal set 23 - Sa fety d ecal set (Rev . 2/6/2009)[...]

Part s 53 MAN039 0 (Rev . 4/6/2007) DS96 / DS12 0 MAIN FRAME P ARTS LIST DS96 DS 120 Hardware Ha rdware R E F P ART QTY DESCRIPTION 2 1008191 2 S pindle gearbox (see p age 62) 3 1008192 1 S plitter gearbox (see p age 61) 4 1002048 1 Cl utch shi eld 5 1013377 2 Sh ield 6 10133 78 1 Ri ght skid 7 10133 79 1 L eft sk id 8 1013370 2 Cro ssbar 9 1 1769K[...]

54 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS120 PULL-TYPE ASSEMBLY , FRONT HALF (Rev . 7/4/2008)[...]

Part s 55 MAN039 0 (Rev . 4/6/2007) DS96 / DS120 PULL-TYPE ASS EMB LY , FRONT HALF P ART S LIST DS96 DS 120 Hardware Ha rdware R E F P ART QTY DESCRIPTION 1 1009220 1 T ongue 2 1 1940 1 H-frame 3 1791 2 Sleeve, 5/8 x 1 x 9/16 4 10635 2 Cup washe r 5/8 x 1-3/4 x 14 Ga 5 19407 1 Safety c hain 6 23790 1 Parking j ack 7 404 1 Clevis pin , 1/2 x 5-3/ 4 [...]

56 Part s MAN0390 (Rev . 4/6/200 7) DS96 PULL-TYPE AS SEMBLY , REAR HA LF R E F P ART QTY DESCRIPTION 1 1013380 1 T ailwheel we ldment 2 10034 92 2 or 4 Wheel h ub (see p age 67) 3 529 2 15" ste el rim - or- 4 7428 2 21" sol id ti re - or- 4 10036 95 2 22" Used ai rcraft t ire - or- 4 1003695F 2 22" Used aircra ft tire foam fill[...]

Part s 57 MAN039 0 (Rev . 4/6/2007) DS120 PULL-TYPE ASSEMBLY , REAR HALF R E F P ART QTY DESCRIPTION 1 10091 65 2 T ailwheel arm 2 10034 92 2 or 4 Whe el hub (se e page 67 ) 3 529 2 15" steel rim - o r- 4 7428 2 21" solid ti re - or- 4 10036 95 2 22" Used a ircraft tire - or- 4 1003695F 2 22" Used a ircraft tire foam fill ed - o[...]

58 Part s MAN0390 (Rev . 4/6/200 7) DS96 MOUNTED ASSEMBLY R E F P ART QTY DESCRIPTION 1 ------- 2 T ailwheel arm (see page 60) 2 1013376 2 Rear A-frame li nk 3 1013397 2 Front A-frame link 4 14012 2 Hitch pin 5 1005790 1 Drive (see p age 65) 6 27140 1 Sleeve 3 /4 x 1-1/4 x 3 7 1013375 2 Break link 8 14824 1 Sleeve 3 /4 x 1 x 3 9 66661 2 Sleeve 5 /8[...]

Part s 59 MAN039 0 (Rev . 4/6/2007) DS1 20 MOUNTE D ASSEM BLY R E F P ART QTY DESCRIPTION 1 ------- 2 T ailwheel (see page 60) 2 1009214 2 Rear A-frame li nk 3 1009212 2 Front A-frame link 4 39064 2 Lower hitch p in 5 57413 1 Drive (see pa ge 65) 6 27140 2 Sleeve 3 /4 x 1-1/4 x 3 7 1013375 2 Break link 8 14824 1 Sleeve 3 /4 x 1 x 3 9 66661 2 Sleeve[...]

60 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS1 20 MOUNTED T AILWHEEL ASSEMBLY R E F P ART QTY DESCRIPTION 1 1013385 2 T ail wheel arm (D S96 only) or or 1 1009185 2 T ailwheel arm (DS120 on ly) 2 15580 2 T ail wheel cle vis 3 12577 2 4 x 8 Rim an d lamina ted tire 4 15591 2 Wheel hub wi th cup s (includes 2 of item 6) 5 15277 2 Wheel hub a ssembly [...]

Part s 61 MAN039 0 (Rev . 4/6/2007) DS96 / DS120 SPLITTER GEARBOX ASSEMBLY R E F P ART QTY DESCRIPTION 1 1008192 -- Complete gearbo x 2 10081 30 1 Lock nut 3 39274 * 16 M10 x 1 .5 x 22 m m Cap screw 4 1008131 1 Through s haft 1 -3/4 20 sp line 5 57456 1 Shim 45. 3 x 65.3 x 2. 5 6 39325 1 3/8 V ent plug 7 1008132 1 Crown gear , 27 teeth 8 1008133 1 [...]

62 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS120 SPINDLE GEARBOX ASSEMBLY[...]

Part s 63 MAN039 0 (Rev . 4/6/2007) DS96 / DS120 SPINDLE GEAR BOX ASSEMBLY PART S LIST DS96 / DS120 FL EXIBLE COUPLER R E F P ART QTY DESCRIPTION 1 1008191 1 Complete gearbox (DS9 6 only) 1 58803 1 Complete gearbox (DS1 20 only) 2 57150 * 6 M8 x 1. 25 x 14 m m Hex hea d cap screw 3 57076 1 1/2 V ent plug 4 57139 1 Cover 5 57328 1 Shim kit 60 .3 x 7[...]

64 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS120 PULL-TYPE DRIVELINE, REAR 1/3 R E F P ART QTY DESCRIPTION 1009206 1 Complet e 540 driv e 2 1 10 1 Cross and b earing kit 3 40764 1 S pring pin 10 x 80 4 10057 91 1 Male driv e half, co mplete 6 40593 1 Outer profi le & sleev e 7 40576 1 Inboard yoke 8 57416 2 Friction c lutch 12 40766 2 Bearing r[...]

Part s 65 MAN039 0 (Rev . 4/6/2007) DS96 / DS120 SLIP CLUTCH DRIVE ASSEMBLY R E F PART QTY DESCRIPTION 1005790 1 C omplete 540 Drive assembly (DS96 only) 57413 1 Complete 54 0 Drive as sembly (DS120 only) 1 40574 1 Y oke, 1-3 /8 S pline ASGE 2 11 0 2 Cross and be aring 3 40764 2 S pring pin 10 X 80 4 40575 1 I nboar d yoke 5 40587 1 Inner profile 6[...]

66 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS12 0 3-JOINT DRIVE, FRONT 2/3 R E F P ART Q TY DESCRIPTION 1 40599 1 Complete driv e assembly 2 40574 1 Y oke, 1-3/8 - 6 SP (comple te with lock c ollar) 3 1 10 2 Cross and be aring kit 4 40576 2 Inboard yok e 5 40764 2 S pring pin 10 mm x 80 mm (packa ge o f 10) 6 40588 1 Outer profile (cut to le ngth) [...]

Part s 67 MAN039 0 (Rev . 4/6/2007) WHEEL & TIRE ASSEMBLY R E F PART QTY DESCRIPTION 1 1003492 1 Heavy h ub assembl y 2 530 1 Heav y wheel hu b with cup s 3 10034 93 1 Axle 4 314 1 Seal for 1-1/2 shaf t 5 310 2 Bearing cone 6 309 2 Bearing cup 7 100341 1 1 15.0 x 6.0 Rim ha lf (for 2 9" aircraf t wheel onl y) -or- 7 10036 94 1 10.0 x 5.0 R[...]

68 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS12 0 BELT SHIELDING DS96 DS 120 R E F PART QTY DESCRIPTION 1 1013391 2 Front belt b racket 2 1013393 1 Rear belt stra p 3 1013392 2 Front rubber d eflector 4 1013394 1 Rear rubber de flector 5 1013399 2 Rear belt strap, outer (DS96 onl y) 6 19446 18* 3/8 x 1-1/4 T ype T self-t apping sc rew 7 838 18* 3/8[...]

Part s 69 MAN039 0 (Rev . 4/6/2007) DS96 / DS120 CHAIN SHIELDING (OPTIONAL) DS96 DS 120 R E F PART QTY DESCRIPTION 1 10091 88 2 Front ch ain shie ld bracke t 2 1009189 1 Rear chain s hield brack et 3 1007854 2 Front ch ain pin 4 1007856 1 Rear chain p in 5 3994 1 22 5/16 Chai n, 5 link 6 19446 18 3/8 x 1 -1/4 T ype T se lf-tapp ing screw 7 838 18* [...]

70 Part s MAN0390 (Rev . 4/6/200 7) 3 X 8" SINGLE-ACTIN G HYDRAULIC CYLINDER REF P ART QTY DESCRIPTION 1 N/A Not av ailable 2 19810 1 Seal Kit, 3 In Hyd Cyli nder (includ es items 2A t hru 2G) 2A † 1 Wiper seal 2B Not used 2C † 2 1-1/4 ID U-Cup 2D † 2 Barrel O-ring 2E Not used on t his cylind er 2F † 2 Pist on ba ck- up wa she r 2G †[...]

Part s 71 MAN039 0 (Rev . 4/6/2007) HYDRAULIC CYLINDER STROKE CONTROL KIT (OPTIONAL) PARKING JACK PULL-TYPE R E F PART QT Y DESCR IPTION 1 24098 1 S troke control set for 1-1/ 4" cylinde r rod ( con tains ite ms 2 - 5) 2 – – – – 2 1-1/2" Segment 3 – – – – 1 1-1/4" Segment 4 – – – – 1 1" Segment 5 – – [...]

72 Part s MAN0390 (Rev . 4/6/200 7) CROSSBAR PULLER (OPTIONAL) R E F P ART QTY DESCRIPTION A 881 1 1 Cross bar puller , complet e 1 19914 2 Crossbar puller cl evis 2 309 7 * 4 5/ 8 NC x 4-1/ 2 Hex h ead cap scre w GR5 3 230 * 4 5/8 NC Hex nut 4 24879 1 Crossbar pul ler pad assemb ly R E F P ART QT Y DES CRI PTIO N 5 24876 1 Crossbar pul ler tube as[...]

Appendix 73 Bolt T orque & Siz e Charts (R ev . 3/28/2007 ) BOLT T ORQUE CHART Always tighten har dware to the se values unles s a di ff eren t torque value or tighte ning p rocedur e is li sted for a spec ific applica tio n. F ast eners must alwa ys be repla ced wi th the sam e grade as specifi ed in the manual par ts list. Always use the prop[...]

74 Appendix Bolt T orque & Size Charts (Re v . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... .......... .......... ............. .... Agriculture ASABE . ............ ....... American Socie ty of Ag[...]

Index 75 MAN039 0 (Rev . 4/6/2007) INDEX A ASSEMBLY Assemble - DS120 Pull-Type Cutter Rear Half 39 Install A ttitude Ro d 39 Install H eight A djus tment De vice 39 Inst all Hydr aulic H ose 39 Install R ear Tai lwheel 39 Install S pring A rm 39 Assemb le - DS96 Pull -Type Cutte r Rear Half 37 Install A ttitude Ro d 37 Install H eight A djus tment [...]

76 Index MAN03 90 (Rev . 4/6/2007) Drivelin e Adjustment - Pull-Type 18 Drivel ine Attach ment - Mo unted 16 Drivel ine in terferen ce C heck 17 Operati ng Technique 19 Cutter Oper ation 19 Mowing T ips 19 Recom mended Speed 14 Storage 20 Tract or Operation 19 Tract or Stability 14 Transpo rting 19 Wheel Sp acing - DS 120 Only 18 OWNER SERVICE Adju[...]

F-3079 (Rev . 2/14/201 1) W oods Equipm ent Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399- 663 7 f ax www .W oodsEquipm ent.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch a[...]

F-8494 (Rev . 6/23/2005) ©2005 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders. S pecificat io[...]