Woods Equipment M8200 manual

PN-46018 (R ev. 3/15 /02) 1 1 1868 LOADER MO UNTING KIT Loaders 1020 1027 mounting to Kubot a T ractor Models M8200 M9000 Includes Va l v e K i t s 56037 56038 56042 Hose Kit s 40542 40547 46047 46018[...]

ii Introduc tion (2/9/0 1) T O THE DEALER: Assemb ly and proper i nstallation of this p roduct is the re sponsibil ity of the WOODS dealer . Read manual instr uctions and safet y rules. Make su re all items on the Dealer ’s Pr e-Delivery and Deliver y Check L ists in the Operator ’s Manual are com pleted before r eleasing equip ment to the owne[...]

SAFETY 1 Loader M ounting Kit (9/1 1/0 0) INST ALLA TION  During inst allation, the tra ctor engine should be off, the ke y re moved and th e bra kes l ocked . D o not disconnect hy drauli c lines until attachments are removed or lowered to the ground and system pressure is rel eased by operating valve levers. Never operate any hydraul i c cylin[...]

2 SAFETY Loader M ounting Ki t (9/1 1/00) (Safety R ules co ntinued fr om prev ious p age)  Do not connect a low-pres sure hydraulic hose into a high-pres sure system—it will burst th e hose. Do not use a high-pressure hose in pla ce of a low- pressure hose—i t is possi ble to ruptu re the valv e.  Always wear relatively tight and belted [...]

SAFETY 3 Loader M ounting Kit (9/1 1/00)  Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance.  Ti ghten all bolt s, nuts and screws to torque chart specification s. Check that all cotter pin s are inst alled secure ly to ensure equi pment i s in a sa fe condition before putting unit into [...]

4 SAFETY PN-46018 (Rev . 1 1/10/00) 11 9 1 2 3 6 5 7 4 Loader Mount (Left Side) Optional Loader Control V alv e 10 8 M O D E LN O . S E R I A LN O . MASS (KG) ID NO. OREGON, IL U.S.A. YR OF MFG. 4 - SERIAL NUMBER P LATE 2 - PN 56053 W ARNING Read and understand Operator ’s Manual before operating. (Replacement manuals are available from dealer or[...]

SAFETY 5 PN-460 18 (Rev . 1 1/10/00) W ARNING 56050-A CRUSHING HAZARD T o avoid injury or death: Do not walk or work un - derneath a raised loader . Lower loader to ground before leaving tractor seat. F ALLING HAZARD T o avoid injury or death: Do not work from or allow riders on loader or its attachments. W ARNING (Safety D ecals cont inued from pr[...]

6 Mount Installation PN-46018 (Rev . 3/15/02) LOADER MOUNT INST ALLA TION ■ Only use 1 1 1868 Loader Mounting Kit for mount- ing Woods 1 020/1027 loaders to Kubot a M8200 and M9000 tracto rs. Any other use or modification of this kit may r esult in seri ous injury or dea th.  Safety in structio ns are importan t! Read a ll attachment and power[...]

Mount Installation 7 PN-460 18 (3/15/02 ) LOADER MOUNT INST ALLA TION C ont’d Figure 3 1 1 1868 L oader Mou nting Kit Remove T ractor Connector T ube or Adapter Block Follow this proce dure only i f using #40547 or #46047 Ho se Kits. NOTE: It is easier to rem ove th e connec tor t ube or adapter b lock be fore installin g the rig ht moun t. 1. Re[...]

8 Mount Installation PN-46018 (Rev . 3/15/02) LOADER MOU NT INST ALLA TION Cont’d Install Crossme mber NOTE: Le ave a ll cap screws loos e until l oader mounts are c ompletel y installe d. 1. Install #460 00 cr ossmem ber t o the u ndersid e of the trac tor clu tch hous ing, u sing ca p sc rews an d hardened flat wa shers a s sho wn in Fi gure 4.[...]

Mount Installation 9 PN-460 18 (3/15/02 ) LOADER MOUNT INST ALLA TION C ont’d Install Front Mount Bracket 1. Install front mount br acket (3) to tractor steering housing, usin g cap screw s (17) and h ardened flat washers ( 1 1) as show n in Fig ure 6. 3. 1002896 Front moun t brack et 1 1. 57817 5/8 Harde ned fla t washer 17. 307425 M16 x 1.5 x 3[...]

10 Mount Installation PN-46018 (Rev . 3/15/02) LOADER MOU NT INST ALLA TION Cont’d Install Grill Guard 1. Install grill g uard ou tside the left and right sid e rails as shown in Figu re 8. 5. 59628 Right sid e rail (no t show n) 6. 59631 Left side rail 1 1. 57817 5/8 Harde ned fla t washer 12. 230 5/8 Hex nut 13. 4548 5/8 NC x 1-3/4 Cap sc rew F[...]

Hydraulic Installation 1 1 PN-4601 8 (Rev . 3/15/02) CONTROL V AL VE & H OSE KIT INST ALLA TION ■ Keep hands and body away from pres surized lines. Use p aper or cardboard, not han ds or other body p art s to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can ea sily penetrate skin and will c ause serious injury or deat [...]

12 Hydraulic Installation PN-46018 (Rev . 3/15/02) 1 #40542 Hos e Kit (For use with tractor remotes) NOTE: T o use th is hy drau lic c onnec tio n, th e trac tor must be equip ped with two hydr aulic lev ers and four tractor hy drau lic cou plers . Install Hose Clamp Bra cket & Ch anne l 1. Install #40 539 hose c lamp bracket to right load er m[...]

Hydraulic Installation 13 PN-4601 8 (Rev . 3/15/02) #40542 Hose Kit Cont’d Route Hoses & Install Hose Support 1. Route hydr au li c h os es al ong loa der m ount , und er right si de of fuel tank, and over th e rear axl e. Be su re to avoid conta ct with 3- point linkag e, brake p edals , and other movea ble trac tor com ponents. IMPORT ANT ?[...]

14 Hydraulic Installation PN-46018 (Rev . 3/15/02) #40542 Hose Kit Cont’d Connect Hoses to T ractor 1. Connect h ydraul ic hoses to trac tor hydrau lic co u- plers a s show n in Fi gure 14. 2. Refer to tracto r operato r ’s manual for operatin g the trac tor hydrau lic l evers. Figure 14 Hose Co nnect ions to Tractor Hydr auli c Coup ler s 1 1 [...]

Hydraulic Installation 15 PN-4601 8 (Rev . 3/15/02) 2 #56037 Control V alve & #40547 Hose K it (For use with loader joystick) General Des cription This h ydrauli c co nnecti on uses a si ngle lev er contr ol valve mou nted on the r ight loa der mount wit h a bracke t as show n in Fig ure 16. Figure 16 #56037 Cont rol V alve Installed (T ypical [...]

16 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d Assemble Control V alve Kit 1. Inst all the cont r ol le ver: a) Threa d end of handle (9) in to valve . b) Align han dle so that end wi th longe r bend is pointing to ward the adapte r fittings . Make sur e bends are i n line wi th front an d rea r [...]

Hydraulic Installation 17 PN-4601 8 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d 2 4 15 2 2 3 4 4 7 7 IN OUT 8 10 11 12 5 TRAC TOR PART POW ER BEYOND CD5558C Assem ble #4054 7 Hose K it IMPORT ANT ■ If hydraulic lines are not connected as shown in the mount inst allation manual or tractor manual, the loader control valve may b[...]

18 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d Inst all Fi ttings to T ractor Hydraulic Line Refer to Fi gure 17 an d Figur e 18. 1. If not don e dur ing install ation of right rear load er mount, rem ove the tr actor hydr aulic li ne conn ector tube or adapter block (if e quipped) as sho wn in F[...]

Hydraulic Installation 19 PN-4601 8 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d Inst all Hose Ret ainer & Line Support Bracke t 1. Remove the cap scre ws that hol d the trac tor fender to th e operator platf orm and in stall the h ose retainer . 2. Positio n the ho se retainer to k eep the hos es from touching the tracto r [...]

20 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d T orque Hardware & Tighten Fittings 1. T o rque all har dwar e to specifi catio ns given bel ow . 2. Check to be sure all hy drauli c fitting s are tight. 2 TORQUE SPECIFICA TIONS Wrench Bolt Qty Size Required T orque 1/4 x 3/4 1 7/16” 10 lbs.-[...]

Hydraulic Installation 21 PN-4601 8 (Rev . 3/15/02) 3 #56038 Cable Control Kit & #46047 Hos e Kit (For cab tractors only) Inst all Control V alve (2-Spool #56038 or 3-Spool #56042) 1. Install valv e assemb ly to v alve g uard, usi ng three 3/8 x 1- 1/2 c arria ge bolts ( 1), 3 /8 lo ck wa shers (2), and hex n uts (3). 2. Install valve/g uard as[...]

22 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Connect Controller to Cables 1. Slide the r ubber co ntrol boot up out of the way . Orient the contr oller a s shown i n Figure 2 4. 2. Usi n g a vi ce, c lamp t he con tro ller loos ely . 3. Remove bo th cab le retainer bol ts. 4. Push the c ontro l[...]

Hydraulic Installation 23 PN-4601 8 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Inst all Controller S tand Brac ket NOTE: Use #46 049 adap ter plate a nd har dware from #46047 Hos e Kit. 1. Locate the c ontrol c able acc ess hole u nder th e rubber floor ma t in the right front corne r of the tractor cab. 2. Insert thr ee carri[...]

24 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Inst all Controller S tand 1. Attach contr oll er stand to contr oller m ount bracke t, using four 3/ 8 x 1-1 /4 carria ge bol ts, 3/8 fla t washers, l ock was hers, and nuts. 2. Attach co ntroller to contro ller stand, us ing thre e 5/16 x 4-1/2 cap[...]

Hydraulic Installation 25 PN-4601 8 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Att ach Control Cables to V alve 1. Thread ja m nut ( g) over threade d end of cabl e. 2. Slide re tain er (f) ove r cable. 3. Thread adjuster ( e) comp letel y over cable. 4. Thread ja m nut ( d) onto c able. 5. Thread cable adapter ( a) onto en d [...]

26 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d 3 1 PYB 5 8 6 OUT 7 6 5 2 1 IN CD5618C-Var Figure 30 #46047 Hos e Kit PBY Connect Hydraulic Lines IMPORT ANT ■ If hyd raulic lines are n ot connected as sh own in he mount ing kit manual or t he tractor manual, the c ontrol valve my be dama ged. A [...]

Hydraulic Installation 27 PN-4601 8 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Install IN & PBY Lines 1. If not don e dur ing install ation of right rear load er mount, rem ove the trac tor hydraul ic line c onnec tor tube or adapter block (if e quipped) as sho wn in Figur e 2, Page 7. NOTE: If 90-d egree e lbow inc ludes [...]

28 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Connect Loader Feedline Hoses 1. The Contr ol V alve Ki t contains hoses ass emble d with q uick coup lers. A ttach the hoses t o load er feed- lines. 2. Connect l oader fee dline hose s to c ontro l valv e hydraulic coup lers fol lowing the color sc[...]

Hydraulic Installation 29 PN-4601 8 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d V erification of Control Movement s 1. Refer to the Woods Loa der Operator ’s Manual to complete the loade r instal lation . At leas t 6” spac ing should be mai ntain ed between v alve, bracket, or hoses an d any tractor control (brake pe dals, [...]

30 Hydraulic Installation PN-46018 (Rev . 3/15/02) NOTES[...]

PA R T S 3 1 PN-46018 (R ev . 1 1/10/00) Loaders 255 260 Loaders 255 260 Loaders 1020 1027 P ARTS INDEX 1 1 1868 LOADER MOUNTING KIT #1 1 1868 LOA DER MOUNT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 #40542 H OSE K IT (For use with tractor remotes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 #56037 C O[...]

32 P AR TS PN-46018 (Rev . 1 1/10/00) 1 1 1868 LOADER M OUNTING KIT 1 3 1 2 1 1 8 1 2 3 4 5 6 1 1 1 1 9 11 1 2 1 2 1 3 1 3 1 4 12 1 16 2 2 2 2 1 1 1 7 1 8 2 0 7 7 2 3 CD5612C R E F P ART QTY DESCRIPTI ON 1 44490 1 Right rear mo unt 2 44491 1 Left rear mount 3 1002896 1 Front mount bra cket 4 46000 1 Crossme mber 5 59628 1 Right side rail 6 59631 1 [...]

PA R T S 3 3 PN-46018 (R ev . 1 1/10/00) #4054 2 HO SE KI T (FOR USE WITH TRACTOR REMOTE CONTROL LEVER) $ % & ' 5+ /2$'(5 %220 $   %8&.(7 &</ %$6( (1' '803 %   %8&.(7 &</ 52' (1' 52//%$&. &   %220 &</ 52' (1' '2:1 &apos[...]

34 P AR TS PN-46018 (Rev . 1 1/10/00) 56037 CO NTROL V AL VE 39 40 41 42 43 36 37 35 8 31 17 21-26 16 19 15 12 12 18(1) 18(2) 34 33 1 3 28 4 9 38 10 11 38 2 16 24 32 33 34 30 CD5736v ar-1 (Rev . 3/15/02)[...]

PA R T S 3 5 PN-46018 (R ev . 1 1/10/00) 56037 C ONTROL V AL VE P ARTS LIST REF P ART QTY DESCRIPTION 1 562 51 1 2-Spool val ve with co ntro lle r 2 450 56 1 2-Spool val ve mount 3 463 05 1 Boot bracke t 4 405 27 1 Rubber contro l boot (2-s pool) 8 463 40 1 V alve mounti ng plat e 9 562 54 1 Bent handle, 0.5 O D x 1 1.31 10 45003 1 Knob, 1.88 di am[...]

36 P AR TS PN-46018 (Rev . 1 1/10/00) 11 h 3 43 31 4 1 32 33 34 37 35 41 40 39 39 40 41 9 14 15 23 16 20(2) 22 24 16 13 22 23 21 24 12 21 19 18 20(1) 17 41 40 7 42 36 38 8 6 10 2 a b c d e f g CD5737 CABLE CONTROL V AL VE P ARTS #56038 - 2 Spool V alve #56042 - 3 Spool V alve[...]

PA R T S 3 7 PN-46018 (R ev . 1 1/10/00) CABLE CONTROL V AL VE P A RTS LIST #56038 - 2 SPOOL V ALVE #56042 - 3 SPOOL V ALVE R E F P ART QTY REF 1 562 14 1 Controller st and 2 562 15 1 Controller mo unt brack et 3 488 010 1 Dual axis cont r oll er 4 48801 1 1 Single axis c ontroller ( 56042) 6 460 45 1 V alve guard 7 562 50 1 Husco 2-spo ol va lve ([...]

38 P AR TS PN-46018 (Rev . 1 1/10/00) #460 47 HO SE KI T (TO BE USED WITH CABLE-OPERATED CONTROLS) NOTE : Ki t contains fitti ngs that a re not needed for the M8200 or M9 000 trac tor . 10 11 12 13 1 4 15 16 17 18 19 1 PYB 5 8 6 IN OUT 7 6 5 9 2 1 CD5618C R E F P ART Q TY DESCRIPTION 1 4604 6 2 1/2 X 38” Hose without sleeve, 3/4 JIC F x 3/4 J ICF[...]

PA R T S 3 9 PN-46018 (R ev . 1 1/10/00) #4054 7 HO SE KI T (FOR USE WITH LOADER -MOUNTED CONTROL LEVER) 14 15 2 2 3 4 4 7 7 IN OUT 8 9 10 11 12 13 5 TRACTOR PART POWER BEYOND CD5558C R E F P ART QTY DESCRIPTION 2 315038 2 Adapter , 1/2 NPT F x 3/4 JICM 3 315058 1 Adapter , 1/2 NPT M x 3/ 4 JICF 4 40549 2 90° Elbow , 1/2 NP TM x M 26 x 1.5M (disca[...]

40 APPENDIX Bolt T orque & Size Chart s (Rev . 2/5/02) BOLT T ORQUE C HART Always tighten hardwar e to the se value s unl ess a di fferent tor que va lue or ti ghteni ng proc edure is listed f or a s pecific applica tio n. Fastene rs must al ways be r eplaced with th e same gr ade as s pecified in the manual parts l ist. Always us e the prop er[...]

APPENDIX 41 Bolt T orque & Size Chart s (Rev . 9/5/00) BOLT SIZE CHART NOTE: Chart show s bolt thread s izes an d corre sponding head ( wren ch) sizes for sta ndard SA E and metri c bolts . ABBREVIATIONS AG ..... .................... ............ ............. .......... A griculture A TF ........... ............. ......Auto matic Transmission [...]

F-8494 3/1/2000 (Rev . 1/1/2002) Woods Equipme nt Company 2606 I llinois Route 2 S outh Post Offi ce B ox 10 0 0 Oregon, I llinoi s 610 61 815-732-21 41 tel 815-732-75 80 fax W ARRANTY (Replacement Parts For All Models Except Mow’n Machines) WEC Company , d/b/a W oods Equipment Company (“WOODS”), warrants this product to b e free from defect [...]

F-3079 Effective 3/2/2000 (Rev ised 3/1/01) Woods Equipme nt Company 2606 Ill inois Route 2 South Post Office Box 10 00 Oregon, Ill ino is 61061 815-732-2 141 tel 815-732-7 580 fax W ARRANTY (All Mo dels E xc ept M ow’n Mach i nes) Please Enter Information Below an d Save For Futu re Reference. Date Pu rchase d: ___ _______ ____ _____ ____ ___ F [...]

Woods Eq uipment Comp any 2606 I lli noi s Ro ute 2 S out h Post Offic e Box 1000 Oregon, Illino is 61061 815-732- 2141 te l 815-732- 7580 fa x MANUAL P ART NUMBER 46018 © 1999 W oods Equipmen t Compa ny . All right s reserve d.[...]