Woods Equipment MX61T manual

OP E R A TO R ' S M A NU A L MAN0253 (Rev . 6/8 /20 10) Manual Li f t Models: MX54 & MX61 PowerT ilt ™ Models: MX54T & MX61 T[...]

2 Introduction Gen’l (Rev . 3/5/2010) T O THE DE ALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

Introduction 3 MAN025 3 (Rev . 12/22/2007) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TION . . . . . . . . . . . . . . . . . . . . . . . . . [...]

4 Introduction MAN0253 (Rev . 12/ 22/2007) SPECIFICATIONS GENERAL INFORMATION  Some illustrat ions in this manual show t he equipment with safety shield s removed to provide a better view . Thi s equipment should never be ope rated with any nece ssary s afety shield ing remove d. The pur pose of thi s manua l is to assist you in opera ting and m[...]

Safety 5 MM DT/MX Mower Safety Rul es (Rev . 3/10/2007) TRAINING  Saf ety in struc tions are im port ant! Re ad all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer . T o locate you r nearest dealer , chec k the Dealer Loca[...]

6 Safety MM DT/MX Mowe r Safety Rule s (Rev . 3/10/2007) (Safety R ules conti nued from previous page) MAINTENANCE  Before performing any service or maintenanc e, lower att achment to ground, turn off power unit engine, remove ke y , and disconnect battery ground cable (n egative -).  Block mower secur ely before wor king under- neath.  Do[...]

Safety 7 MAN025 3 (Rev . 3/10/2007) 3 - PN 724 26 4 - PN 188 69 1 - SERIAL NUMBER P LATE SHIELD MISSING DO NOT OPERA TE - PUT SHIELD ON 18869-B DANGER DANGER KEEP AWAY! Blade contact or thrown objects can cause serious injury or death. Never operate without the plastic, hinged discharge chute, mulching end cap, or entire grasscatcher in place. 7820[...]

8 Saf ety MAN025 3 (Re v . 12/22/2 007) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAF ETY IS INVOL VED! Replace Immedia tely If Damaged! BE CAREFUL! Use a cl ean, d amp cl oth to clea n safet y dec als. Av oid sprayi ng too close to decals w hen using a pressure washer; hi gh-pressure water can enter through ve ry small scr a[...]

Operation 9 MAN025 3 (Rev . 3/10/2007) OPERATION  Make sure the driveline s pring-activa ted locking colla r slides freely and is se ated firm ly in pow er unit PTO groove. Make sure the s et screw s securely attach driveline to t he attachment gear box shaft.  Do not ope rate power unit wit h att achment removed. Att achment is required for [...]

10 Operation MAN0253 (Rev . 3/10/20 07) Figure 2 . Manual Height Adjustme nt Linkag e - MX54 / MX61 CUTTING HEIGHT ADJUSTMENT (Figure 2 & Figure 4) 1. Place p ower un it and mower on a leve l sur face. 2. Make su re pow er unit ti re pre ssure i s set eq ually on both sides . Improper pressu re will adv ersely affect steerin g control , tractio[...]

Operation 11 MAN025 3 (Rev . 3/10/2007) Figure 3 . Dec k Full y Rais ed T o tilt deck up: Activa te swi tch to lower d eck and subs equen tly mov e deck in to full y tilted p ositi on. The ac tuator wi ll ma ke a ratcheting noise at this positi on. T o untilt deck: 1. Actuate s witch i n the oppo site dir ectio n until actu a- tor make s a ra tchet[...]

12 Operation MAN0253 (Rev . 3/10/20 07) MOWING T IPS  Keep hands, feet, hair , and clothing away from equipment while engine is running. St a y clear of all moving part s.  Keep byst anders away from equipment.  Use extreme care and redu ce ground speed on slopes and rough te rrain.  W a tch for hidden h azards on the te rrain during op[...]

Operation 13 MAN025 3 (Rev . 3/10/2007) TROUB LESHOOTI NG MOWING CONDITIONS PROBL EM POSSIB LE CA USE SOLUT ION Grass c ut hig her in c enter of swath than at edge Heig ht of mo wer highe r at fron t than at th e rea r Adjust m ower h eight and a ttitude so tha t mower is 3/8 -inch l ower in t he fro nt than the rear . S ee Ad just Mowe r Dec k (Fi[...]

14 Operation MAN0253 (Rev . 3/10/20 07) TROUB LESHOOTI NG MOWING CONDITIONS (C ontinued) BEL T COND ITI ONS * Check bel t for da mage by lay ing it fla t on the flo or . A belt tha t does no t lie flat ( has humps or t wists, indic ating bro ken or stretc hed co rds) m ust be replace d. PROBLEM POSSIBLE CAUSE SOLUTION Blade fi ns and /o r cuttin g [...]

Operation 15 MAN025 3 (Rev . 3/10/2007) PRE-OPERA TION CHECK LIST (OWNER' S RESPONSI BILITY) ___ Review and follow all safet y rules and sa fety decal in structi ons o n page 5 thr ough page 8. ___ Check tha t all safety de cals are in stalled an d in good cond ition . Replace i f dama ged. ___ Check to m ake su re all s hields an d guar ds ar[...]

16 Service MAN0253 (Rev . 3/10/20 07) SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mecha nical skills. I f you ne ed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Before performing any service or [...]

Service 17 MAN025 3 (Rev . 3/10/2007) BLADE SERVICE  Frequently check blades. They should be sharp, free of nicks an d crack s, and secu rely fastened. 1. Inspect bl ades befo re each use to det ermine that they are m ounted sec urely an d are in goo d condi - tion. 2. Replace a ny blad e that is bent, exc essive ly nick ed, worn, or has any oth[...]

18 Service MAN0253 (Rev . 3/10/20 07) BELT SERVICE  Use care when inst alling or removing belt from spring-lo aded idler . Sprin gs store energy w hen extended and, if released suddenly , can cause per- sonal injury . Belt A djus tm en t (Figure 10) A Figure 10 . Be lt Ad justme nt NOTE: The be lt tens ion is set a t the fa ctory , but may need [...]

Service 19 MAN025 3 (Rev . 3/10/2007) SP INDLE REP AIR (Figure 12) Spindle Remo val 1. Remove be lt shi elds from deck. 2. Remove be lt. 3. Remove bl ade from spind le as sembly . 4. Remove nu ts (7) and bo lts (10) tha t secur e spin dle to mower . Figu re 12 . Blade Spindle Assem bly Sp indle Disassembl y 1. Remove bo lt (1), wa sher (2), and spa[...]

20 Service MAN0253 (Rev . 3/10/20 07) CASTER WHEEL MAIN TENANCE Figure 13 . Caster Wheel Asse mbly Once a year , dis assembl e dec k cast er wh eel ass embly and in spect r oller be arin gs: 1. Remove du st ca p (9) fr om top of fo rk h ousing ( 1). 2. Remove jam nut (8). 3. Remove whee l fork (2), be aring cones (5), an d remaini ng hardware from [...]

Service 21 MAN025 3 (Rev . 3/10/2007) CLEANING Af ter Each Use ● Remove la rge deb ris su ch as clu mps of dirt, gr ass, crop r esidue, e tc. fr om machi ne. ● Inspect machine and repl ace w orn or damaged par ts. ● Replace a ny sa fety deca ls tha t are missing or not readabl e. Periodically or Before Extended Storage ● Clean la rge debri [...]

22 Assembly MAN0253 (Rev . 3/10/20 07) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTR UCTIONS Assemb ly of this mower is the responsi bility of th e Woods dealer . It sh ould b e deliver ed to th e owner co m- pletely asse mbled, lub ricated , and ad juste d for nor mal cutting c ondit ions. The mo wer is ship ped partial ly ass embled. Ass embly will b[...]

Assembly 23 MAN025 3 (Rev . 3/10/2007) Inst all Discharge Chute (Figur e 19)  Be sure eith er the dischar ge chute , mulching end cap, or complete vacuum att achment is inst alled and in g ood condition. Rep lace if dam- aged. Figure 19 . Disc harge Chu te Ins tallation NOTE: The p re-ass emble d disc harge s hield , whic h include s hin ge and [...]

24 Assembly MAN0253 (Rev . 3/10/20 07) Figure 20 . Wirin g Conne ction - M XT Dec k (SN 1 10088 6 & abo ve) Wiring Connections MXT Deck SN 1 100886 and above 1. Lift seat/hood an d remove j umper (75521 ) from power un it’s main wire ha rness. (Locate d on fron t left side b y steer ing pivot .) Kee p jump er; power unit will not o perate un [...]

Assembly 25 MAN025 3 (Rev . 3/10/2007) Figure 21 . Power T ilt Cab le Conn ection Figure 22 . Po werT ilt Cable Routing 3. Raise and l ock seat in the up posi tion. L ocate th e seat sup port chan nel. (T his is t he channel which the hood pr op rod r ests in.) 4. Attach red and bl ack wir es from the ti lt powe r cabl e to the auxilia ry power con[...]

26 Assembly MAN0253 (Rev . 3/10/20 07) leave the seat s afety ci rcuit op en and th e power unit will not run. Figure 25 . F Series Seat C onnect ion Deck Att achment - All Models 1. Use the he ight ad justm ent han dle (or height ad just- ment s witch on P ower T ilt m odels ) to rais e or lower rear pivo t lift arm and align arm wi th moun ting b[...]

Assembly 27 MAN025 3 (Rev . 3/10/2007) Figure 27 . Adju stment Rod Len gth ADJUST C UTTING HEIGHT 1. With powe r unit a nd mowe r on a leve l surfa ce an d power unit tir e pressu re set equa lly on both sid es, set cu ttin g heig ht on MX 54/MX6 1 by movi ng the height adj ustment h andle forward t o lower the cut- ting heig ht and r earw ard to r[...]

28 Assembly MAN0253 (Rev . 3/10/20 07) Figure 29 . Height A djustme nt Linkag e - MC54/M X61 Ground Rod Lift Rod Lift Rod Anti-Scalp Roller Upper Mounting Hole Lower Mounting Hole Height Adjustment Handle Rear Pivot Lift Arm CD6237 (Rev . 12/ 22/ 2007 )[...]

Assembly 29 MAN025 3 (Rev . 3/10/2007) Figure 30 . Height A djustme nt Linkag e - Power T ilt™ M odels (Rev . 12/22/20 07)[...]

30 Dealer Check Lists MAN02 53 (Rev . 12/22/2007) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEALER’S RESP ONSIBILITY) Inspect th e equipme nt thor oughly after assembl y to make su re it is set up pro perly b efore deliveri ng it t o the cust omer . The following chec k lis t is a rem inder of points to in spec t. Check off each item as it is[...]

Part s 31 MAN025 3 (Rev . 12/22/2007) MX54 & MX61 Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33 MX54T & MX61T Deck A ssembly with PowerTilt™ . . . . . . . . . . . . . 34-35 Deck Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37 Right Angle Gearbox Asse mbly .[...]

32 Part s MAN02 53 (Rev . 12/22/2007) MX54 & MX61 DEC K ASSEMBLY CD6247 51 51 22 36 50 24 55 28 53 22 20 11 48 40 51 22 21 52 50 23 24 28 36 55 51 35 34 44 43 27 26 39 14 48 40 41 56 38 42 1 40 49 8 4 5 48 45 45 31 13 46 47 37 29 30 32 33 17 18 19 37 54 3 2 9 10 15 58 54 16 25 43 51 57 60 59 - Safe ty Decal Set[...]

Part s 33 MAN025 3 (Rev . 12/22/2007) MX54 & MX6 1 DECK ASSEM BLY PART S LIST R E F P ART QTY DESCRIPTION 1 0925 3700 2 Wheel 3 X 5 (MX Decks only) 2 1001975 1 Ru bber draw lat ch 3 1001994 * 4 Blind rivet 1/8 no. 43 4 1006418 1 Ro ller 4 X 7.38 5 1006420 1 S pace r .75 X 6.62 8 35193 2 Be aring 9 7241 1 2 Foo tr est t re ad 10 74047 3 S pring [...]

34 Part s MAN02 53 (Rev . 12/22/2007) MX54T & MX61 T DECK ASSE MBLY WITH POWERTILT™ 58 - S afety & Instr uctional Deca ls[...]

Part s 35 MAN025 3 (Rev . 12/22/2007) MX54T & MX61 T DECK ASSE MBLY WITH POWERTILT™ R E F P ART QTY DESCRIPTION 1 0 9253700 2 Whee l 3 x 5 2 1001975 1 Ru bber draw lat ch 3 1001994 * 4 Blind rivet 1/8 no. 43 4 1006418 1 Ro ller 4 x 7. 38 5 1006420 1 S pacer .75 x 6.62 8 35193 2 Be aring 9 7241 1 2 Foo tr est t re ad 10 74047 3 S pring nut 5/1[...]

36 Part s MAN02 53 (Rev . 12/22/2007) DECK DRIVE SYSTEM 7 21 10 2 5 8 16 22 6 18 15 14 7 25 17 11 1 13 18 22 12 9 24 23 20 4 3 20 19 CD6248 26 27 28 29, 30 31 MX54/MX 61 SHO WN; MX54T/ MX61 T SI MILAR[...]

Part s 37 MAN025 3 (Rev . 12/22/2007) DECK DRIVE S YSTEM P A RT S LIST R E F P ART QTY DESCRIPTION 1 28928 1 S pring, ex tension 1. 30 .19 8.2 35 2 45 44 2 3/8 NC X 3/8 Set s crew 3 74096 1 V -belt B 15 7 MX61/MX61 T Deck -or- 3 74098 1 V -belt B 14 7 MX54/MX54T Deck 4 53595 2 Sheav e, flat with bearing 5 .00 X .51 5 62233 1 Key , woodruf f .187 X [...]

38 Part s MAN02 53 (Rev . 12/22/2007) RIGHT ANGLE GEARBOX ASSEMBLY R E F P ART QTY DESCRIPTION 701 14 CCW Gearbo x 1 70091 1 Seal, 0.875 x 1 .38 2 700 92 1 Gasket , cap 3 70085 2 Bearin g, 0.875 4 70098 1 Shaf t, 0.875 x 5.22 5 70094 1 Bevel gear , 0.995 x 8 pitch 6 70097 1 Bearin g, ball 0. 75 x 1.62 x 0.31 7 71984 1 Bearin g, Ball 25 mm 8 71861 1[...]

Part s 39 MAN025 3 (Rev . 12/22/2007) FLOATING DECK LIF T ARM R E F P ART QTY DESCRIPTION 1 781 10 1 Lift arm, (MX61 Deck) or 1 78161 1 Lif t arm, (MX54 Deck) or 1 75410 1 Lif t arm, (MX61 T Deck w/ Po werT ilt) or 1 75409 1 Lif t arm, (MX54T Deck w/ PowerT ilt) 2 74034 1 Re ar pivot li ft arm (includes item 3) 3 34014 1 T ension bu shing 1-1/4 x 1[...]

40 Part s MAN02 53 (Rev . 12/22/2007) POWE RTILT™ AS SEMBLY R E F P ART QTY DESCRIPTION 1 75409 1 54" S plit lif t arm 1 75410 1 61" S plit lif t arm 2 75417 1 Actua tor , 12v , 1500 lbs (in cludes cable 7 5548) SN 1 100885 & be low 2 75547 1 Actua tor , 12v , 1500 lbs (in cludes cable 7 5523) SN 1 100886 & ab ove 3 75418 1 Rock[...]

Part s 41 MAN025 3 (Rev . 12/22/2007) HEIGHT ADJUSTMENT HANDLE A SSEMBLY FOR MX54/MX61 MANUALLY CO NTROLLED CU TTING HEIGHT REF P ART QTY DESCRIPTION 1 781 1 1 1 H eigh t adj ust ment handl e 2 781 12 1 Handle support 3 781 13 1 Height indica tor 4 78191 3 5/8 NC Center lock nut 5 78172 * 1 5/1 6 NC x 1 HHCS GR5 6 78181 * 1 5/16 NC Lo ck nut 7 3761[...]

42 Part s MAN02 53 (Rev . 12/22/2007) WHEEL LIFT ASSEMBL Y R E F P ART QTY DESCRIPTION 1 78102 2 L ift chann el 2 78105 2 F ork housing 3 78106 2 F ork 4 78125 2 S tabilizer 5 78103 4 Bu shing, .531 x .865 x 1 .96 6 78104 4 Bu shing, .531 x .865 x 2 .62 7 74035 2 Ke vlar pneuma tic wheel a nd tire, 1 1 x 4 x 5 (inc ludes items 21 & 22) -or- 7 7[...]

Part s 43 MAN025 3 (Rev . 12/22/2007) BLADE SP INDLE ASSEMBLY R E F P ART QTY DESCRIPTION A 78248 Compl ete spind le asse mbly 1 78188 * 1 3/8 NF x 1 HHCS GR5 2 70005 1 Cup washer 3 78138 1 S pindle s pacer , sheave 4 1008040 1 Sheav e 5 71988 1 .25 x 1 S pacer 6 72933 2 S pindle be aring, 25 mm 7 15030 * 4 3/8 NC Fl ange loc k nut 8 71525 1 1/8 T [...]

44 Part s MAN02 53 (Rev . 12/22/2007) MULCH KIT 1 2 2 5 5 3 3 3 3 7 7 7 7 7 7 7 6 R E F P ART QTY DESCRIPTION 1 75145 1 End cap MX54 1 74095 1 End cap MX61 2 75141 2 Ce nter baffl e MX54 2 74094 2 Ce nter baffl e MX61 3 75106 4 Link b ent .14 x 1.00 x 3.8 8 5 16148 8 Bolt ca rriage 5/16 NC x 3/4 Z P 6 71632 3 Bolt whiz hex .312 - 18 x 1 7 73163 1 1[...]

Part s 45 MAN025 3 (Rev . 12/22/2007) POWERT ILT™ F SERI ES WIRING DIAGRAM DECK SN 1 10088 5 & BE LOW ( NO T IMER DELA Y) POWERTILT™ FZ S ERI ES WIRING DIAGRAM DECK SN 1 10088 5 & BE LOW ( NO T IMER DELA Y)[...]

46 Part s MAN02 53 (Rev . 12/22/2007) POWERTILT™ WITH T IMER DELAY FZ SERI ES[...]

Appendix 47 Bolt T orque & Size Ch arts (Rev . 3/28/2 007) BOLT T ORQUE CHART Always tighten har dware to the se values unles s a di ff erent t orque value or tighte ning p rocedur e is li sted for a spec ific applica tio n. F ast eners must alwa ys be repla ced wi th the sam e grade as sp ecifi ed in the manual par ts list. Always use the prop[...]

48 Appendix Bolt T orque & Size Charts (Re v . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... .......... .......... .......... ....... Agriculture ASABE . ............ ....... American Socie ty of Ag[...]

Index 49 MAN025 3 (Rev . 12/22/2007) INDEX A Assembly Attaching Mower to Power Unit 23 Dealer Set- Up Instr uctions 22 PowerTil t Insta llation 24 D Dealer Che ck List s Delivery (Dealer ’s Respo nsibili ty) 30 Pre-De liver y (Dea ler’ s Resp onsi bility ) 30 G General Abbrev iation s 48 Bolt Siz e Chart 48 Bolt To rque C hart 47 Genera l Infor[...]

F-8045 MM ( Rev . 3/31/2010) W oods Equipment Company 260 6 South Illinois Route 2 Post Office B ox 1000 Oregon, Illinois 6106 1 80 0- 319- 6 637 tel 800-3 99-6 63 7 fax www .W oodsEquipment.com LIMITED W ARRAN TY Mow’ n Ma chin e TM Zero -T urn Mowers Please Enter Information Belo w an d Save For Future Reference . Date Purc hase d: ________ ___[...]

F-8494 (Rev . 6/23/2005) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mo wers and W oods Boundary TM Utility V ehicles) W oods Equipm ent Compan y (“WOODS”) w arrants this product t o be free from defect in material and workmansh ip for a period of ninety (90) day s from the date of deli very of the prod u[...]

Wood s Equipment Comp any 2606 Sou th Illi nois Route 2 P ost Off ice Bo x 1000 Oregon , Illinois 61061 USA 800- 319-6637 tel 800- 399-6637 f ax www .Woods Equipment.c om ©2009 Woods Equipment Company . All rights reserved. W OODS and the Woods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names, or ser vice marks [...]