Woods Equipment PB600-2 manual

OP E R A TO R ' S M A NU A L MAN0661 PIC K-UP BR OOM PB600-2, PB720-2 (Rev . 5/23/2008) T ested. Proven. Un beat able.[...]

2 Introduction Gen’l (Re v . 2/19/2008 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instruc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin [...]

Introduction 3 MAN066 1 (8/10/20 07) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL INFORM A TIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 S PEC IFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

4 Introduction MAN06 61 (8/10/2007) GENERAL INFORMATION The pur pose of this man ual is to assi st you in oper- ating a nd main taining your pick-up broom . Read it carefull y . The inf ormati on and i nstru ction s will help you achi eve year s of dep endabl e perfor mance. These ins truct ions hav e been c ompiled from exte n- sive fie ld exp eri[...]

Safety 5 Alitec Bro om Safety Rules (7/15 /2005) INST ALLA TION  Hydraulics must be connected as instr ucted in this manual. Do not substitute part s, modify , or con nect i n an y ot her wa y .  After connect ing hoses , che ck that a ll contro l lever p ositions f unctio n as inst ructe d in the O pera- tor's Man ual. Do not put i nto [...]

6 Safety Alitec Broom Safety R ules (7/1 5/2005) (Safet y Rules cont inued from previous pa ge)  Always w ear relat ively tig ht and b elted clothing to avoid getting caught in movin g p art s. Wear sturdy , rough-soled work shoes and protective equipment for eyes, hair , hands, hearing, and head; and respirator or filter mask where appropr iate[...]

Safety 7 Alitec Bro om Safety Rules (7/15 /2005) MAINTENANCE  Y our dealer can supply original equipment hydraul ic accessori es and r epair p arts. Substitute part s may not meet original equipment specifi ca- tions and ma y be dange rous.  T o prevent contamination during maintenance and storage, clea n and then cover hose en ds, fit- tings[...]

8 Safety MAN 066 1 (8/ 10/ 200 7) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME AL ER T! Y OUR SAFETY IS INV O L VED! Replace Imme diatel y If Damaged! A 3 - PN 101 5373 4 - PN 1 015362 2 - PN 1015363 5 - SERIAL NUMBER PL ATE MODEL NO. SE R IAL NO. W oods Equipment Company Oregon, Illinois, U.S.A.[...]

Safety 9 MAN0661 (8/10/2007 ) SAFETY & INSTR UCTIONAL DEC ALS A TTENTION! BECOME A LER T! Y OUR S AFETY I S IN V OL VED! Replace Immediatel y If Damaged! B 1 - PN 54518 W ARNING 54519-B F ALLING OFF CAN RESUL T IN BEING RUN OVER. ■ Skid steer must have ROPS and seat belt/operator restraint. Keep seat belt/operator restraint securely fastened.[...]

10 Operation MAN06 61 (8/10/2007) OPERATION The op erator is res ponsi ble for the sa fe operat ion of this equ ipmen t. Operato rs must be instruc ted in an d be capable of the safe op eration of the equipm ent, its attachments an d all control s. Do not a llow any one to operate this equ ipment without prope r instruc tions. The p ick-up broom i [...]

Operation 11 MAN066 1 (8/10/20 07) Fig ure 3 . Back o f Attachme nt - Slot Locati ons ADJUST MENT  Before leavi ng oper ator's sea t, lower lift arms and put att achment on the ground. Engage brake, stop engin e, remove key , an d remove seat be lt. Check B rush Patt ern A proper ly adjus ted brush offers the best sw eepin g performanc e. T[...]

12 Operation MAN06 61 (8/10/2007) Adjust Brush Height 1. Loosen the jam nuts abov e and below th e plate o n both side s of th e swee per hood. See Fig ure 5. 2. T urn adju stme nt bol t cloc kwise to make a wider pa ttern, o r co unte rcloc kwise to mak e a na rrow er pattern. 3. T ighten jam nuts and che ck the ne w brush patte rn. NOTE: T o exte[...]

Operation 13 MAN066 1 (8/10/20 07) Run the sw eeper wi th the sk id st eer at a sl ow idle . Check for hy draulic leak s or other problem s and m ake corre ctions, if ne cess ary , befor e using t he swee per . During Use Carry the sw eeper low to the grou nd so that the op era- tor has good visi bility and s tability . Avoid an y su dden movements[...]

14 Operation MAN06 61 (8/10/2007) NOTICE ■ T o prevent cont aminates from damaging the hydraulic system, cap hose s and couplers when the gutter brush is not in use. Adjust Gutter Brush Height When the gut ter br ush height is properl y adju sted, bris - tles con tact the grou nd as shown i n Figure 9. Figure 9 . Contact Area T o adjust th e gutt[...]

Operation 15 MAN066 1 (8/10/20 07) REMOVE BROOM FROM SKID S TEER  Do not allo w bystanders in the area w hen oper- ating, att aching, removing, assembling, or servic- ing equipment.  Do not disconn ect hydrau lic lines un til all sys- tem pressure is relieved. Lower unit to ground , stop engine, and operate all hydraulic control levers . On a[...]

16 Owner Service MAN066 1 (8/10/2007) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basic m echan ical sk ills. Shou ld you need help, you r dealer has trained s ervic e tech nicians avail- able. Fo r your pr otection, read and fo llow a ll safety informat ion in this manual. Regula r preventiv e mainte n[...]

Owner Service 17 MAN066 1 (8/10/20 07) CLEANING Af t er Each Use ● Remove la rge deb ris su ch as clu mps of dirt, gr ass, crop r esidue, e tc. fr om machi ne. ● Inspect machine and repl ace w orn or damaged par ts. ● Replace a ny sa fety deca ls tha t are missing or not readabl e. Periodically or Before Extended S torage ● Clean la rge deb[...]

18 T roubleshooting MAN066 1 (8/10/2007) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Motor for br oom wi ll not ope rate. Auxiliar y hydrauli cs con trol on prime mover is a ctivated in the wr ong position . V e rify c ontrols: Se e prime mover owner ’s manua l. Hoses impr operly con nected to prime mover . Connect hos es corr ectly to prim[...]

T roubleshooting 19 MAN066 1 (8/10/20 07) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Excess ive hy draulic oil t emperatur e. Low hydra ulic oi l level on the p rime mover . Add hydr aulic fl uid. Hydrauli c hoses are obs tructed . Clear obs tructio ns in hos es. Hydrauli c oil a nd/or f ilter on prim e mover are dirty . Replace hy drauli c [...]

20 Dealer Service MAN06 61 (8/10/2007) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur shop is not prop erly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you may be time and mon ey ahead t[...]

Dealer Service 21 MAN066 1 (8/10/20 07) 3. Place the second secti on on the core with the driv e pins on ei ther side of tu be 2. Mak e sure driv e pins angle downward ( Figur e 14). Figure 14 . Se cond Section 4. Put the thir d sectio n on with th e drive pi ns aroun d tube 3. Make sur e driv e pins a ngle up ward. 5. Slide se ction s on until the[...]

22 Dealer Check Lists MAN066 1 (8/10/200 7) DEALER CHEC K LISTS PRE-DELIVERY CHECK LIST (DEAL ER ’S RE SPONS IBILITY) Inspect th e equipme nt thor oughly after assembl y to ensure it is set up pro perly before delive ring it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect. Che ck off each item as it is found[...]

Assembly 23 MAN0661 (8/10/2007 ) ASSEMBLY INSTRUCTIONS DEALER SET - UP INSTRUCTIONS Assemb ly of this pic k-up br oom i s the r esponsi bilit y of the WOOD S deal er . It s hould be deliv ered to the own er complete ly as sembled, lubrica ted and ad juste d for normal c ondi tions.  Keep hands and body away from pres surized lines. Use paper or [...]

24 Assembly MAN0661 (8/10/2007 ) Figure 15 . Gutter B rush As semb ly Figure 16 . Right Gutter Brus h Installation Figure 17 . Left Gu tter Br ush Installa tion 1. Bru sh 2. Brush m ountin g plate 3. P ivot ar m 4. A ttac hme nt pla te 5. P ivot assembl y 6. Pivo t bush ing 7. M otor mou nt plat e 8. H ose, 1/2 x 87 (see bel ow) 10. Hose, 1/2 x 140[...]

Part s 25 MAN066 1 (8/10/200 7) PB600- 2 & PB 720-2 P ICK-UP BROOM ASSEMB LY CORE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 26 MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 27 HOOD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 28 HOPPER ASSEMBLY . . . . . . . . . . . [...]

26 Part s MAN066 1 (8/10/200 7) CORE ASSEMBLY R E F P ART QTY DESCRIPTION 1 14562 * 7 HHCS 5/16 NC x 1 GR5 2 2472 * 9 Washer 5/1 6 loc k 3 4378 * 4 W asher 5/16 std fl at 4 4529 * 2 Hex n ut 5/16 NC 5 2440 9 * 2 Carria ge bol t 5/16 NC x 1 6 101599 5 2 Flan ge bearing 2 hole 7 5469 1 1 Beari ng, 1 RD w/collar 8 102751 0 1 Core PB6 00-2 -or - 8 1027[...]

Part s 27 MAN066 1 (8/10/200 7) MOTO R ASSE MBLY R E F P ART QTY DESCRIPTION 1 101 5394 2 Ho se 1/2 x 120 10 MORS-12 MOR 2 54644 1 Mot or , Hyd 24.9CI, 25G PM 2a 5474 0 1 Seal kit 3 5460 1 * 1 Clip, hairpin 1 4GA x 1-3/4 4 14562 * 4 HHCS 5/16 NC x 1 GR5 5 10509 * 1 HHCS 5/16 NC x 2-1/2 GR5 6 54682 4 HHCS 5/16 NC x 1-1/4 GR8 7 2472 * 2 W ashe r 5/1 [...]

28 Part s MAN066 1 (8/10/200 7) HOOD ASSEMBLY R E F P ART QTY DESCRIPTION 1 54613 * 2 Pin, link #1600 2 14562 * 2 HHCS 5/16 NC x 1 GR5 3 21417 * 8 Cable ti e .30 x 14 .5 nylon 4 54684 1 Pad, non-slip, 4 x 24, blk 5 2472 * 2 W asher 5 /16 lock 6 4378 * 2 W asher 5 /16 std fl at 7 73212 * 8 Carriage b olt 1/4 N C x 1 GR 5 8 5645 * 5 Carriage b olt 1/[...]

Part s 29 MAN066 1 (8/10/200 7) HOPPER ASSEMBLY R E F P ART QTY DESCRIPTION 1 855 * - Loc k wash er 1/2 2 1093 * - Hex n ut 1/2 NC plated 3 7152 - Plow bolt 1/2 NC x 1-1/2 4 1027 502 1 Cutting edge , PB600-2 4 1027 503 1 Cutting edge , PB720-2 5 102750 4 1 Bucket, PB600-2 5 1027 505 1 Bucket, PB 720-2 6 1027 506 2 S pace r , pipe, PB72 0-2 * S tand[...]

30 Part s MAN066 1 (8/10/200 7) GUTTER BRUSH ASSEMB LY (OPTIONAL)[...]

Part s 31 MAN066 1 (8/10/200 7) GUTTER BRUSH ASSEMBLY PART S LIST (OPTIONAL) R E F P ART QTY DESCRIPTION 1 54626 1 Brush, poly 2 54696 1 Plate, brush mount ing 3 54697 1 Arm 4 10 16010 1 Plate, att achme nt 5 10160 13 1 Pivot , weldment 6 54694 2 Bushing, pi vot 7 54698 1 Plate, motor mount 8 10 16014 1 Hose, 1/2 x 87 10 10160 15 1 Hose, 1/2 x 140 [...]

32 Quick Coupler Quick C oupler Cha rt (Rev . 10/20/ 2006) QUICK COUPLER KIT S QUICK COUPLER KIT COMPONENT S High-Flow with Auxiliary High-Flow with No Auxilia ry Low-Flow Make QC Kit Descrip tion QC Kit Descriptio n QC Kit Description Bobcat HC356 Flush Face HC355 Flush Fa ce HC357 Flus h Face Vintage HC243 Pop pet HC21 1 Ag Ba ll V a lve Case 101[...]

Quick Coupler 33 Quick C oupler Cha rt (Rev . 10/20/ 2006) QUICK COUPLER KIT COMPONENT S QC KIT Includes Style Male/Female Body Size Hose E nd HC308 HC416 Fl ush Face Female 5/8 SAE #12 O-ring HC417 Fl ush Fac e Male 5/8 SAE #12 O-ring HC418 F lush Fac e Male 3/8 SAE #8 O-rin g HC310 HC414 Fl ush Fac e Male 1/2 SAE #12 O-ring HC415 Fl ush Face Fema[...]

34 Quick Coupler Quick C oupler Cha rt (Rev . 10/20/ 2006) QUICK COUPLER KIT COMPONENT S QC KIT Includes Style Male/Female Body Size Hose End 1013834 HC414 Flus h Face Ma le 1/2 SAE #12 O -ring HC415 Fl ush Face Female 1/2 SAE #12 O-ring HC521 Fl ush Fac e Female 16 mm SAE #12 O-ring HC522 Fl ush Fac e Male 16 m m SAE #12 O-ring 1013835 46058 Flush[...]

Appendix 35 Fitting T orque Chart (7/15/2005 ) FITTING T ORQUE CHA RT Always tighten fittings to th ese values un l ess a di f ferent to rque va lue is listed for a sp ecific ser vice p rocedure. Make su re fasten er thre ads are clean and thr eads are e ngaged properl y . All to rque value s are adop ted fr om SAE J5 14 an d SAE J 145 3. Size SAE [...]

36 Appendix Bolt T orque & Size Chart s (Rev . 3/28/2007) BOLT T ORQUE C HART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list. Always us e the prop er[...]

Appendix 37 Bolt T orque & Size Chart s (Rev . 3/28/2 007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........ ............. .......... ................. ............. . Agricultu re ASABE ............ ....... . American Society of Agr[...]

F-3079 (Rev . 5/15/2008) W ARRANTY (All Models Except Mow’ n Machine TM Zero-T urn Mo wers and W oods Bou ndary TM Utility V ehicles) Ple ase E nte r Info rm atio n Below an d Save fo r Futu re R efer enc e. Date P urch ased: _____ _____ ________ ____ _____ _ From ( Deal er): _ _____ _____ ____ ________ ____ _____ _____ _____ _ Model Numb er: ___[...]

F-8494 (Rev . 6/23/2005) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers and W oods Boundary TM Utility V ehicles ) W oods Equipm ent Company ( “WOODS”) w arrants this prod uct to be free f rom defect in material and workmansh ip for a period of nine ty (90) days from the date of deli very of the produ[...]

P ART NO. MAN0661 © 2007 Woods Equipment Company . All rights reserved. WOODS, the Woods logo, and "T ested. Proven. Unbeatable." are trademarks of Woods Equipment Company . All other trademarks , trade names, or service marks not owned b y Woods Equipment Company that appear in this m anual are the property of their respectiv e compani [...]