Woods Equipment TS1680 manual

OP E R A TO R ' S M A NU A L R OTAR Y CUTTER MAN0577 (Rev . 10/ 18/ 201 0) T este d. Proven. Unbeat able. TS1680 TS1680Q[...]

2 Introduction Gen’l (Rev . 3/5/2010) T O THE DE ALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

Introduction 3 MAN057 7 (6/29/20 07) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATI ONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM ATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

4 Introduction MAN0577 (6/29/2007) SPECIFICATIONS GENERAL INFORMATION  Some illustrat ions in this manual show t he equipment with safety shield s removed to provide a better view . This equipment should never be ope rated w ith any nece ssary s afety shield ing remove d. The pur pose of thi s manua l is to assist you in opera ting and maintaini[...]

Safe ty 5 Safety V ideo O rder Form ( 8/2/2005) Free Mower Safety V i deo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedure[...]

6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - VHS01 052 Safety V ideo  DVD Format - DVD010 52 Safety V ideo Please send me Name: _______ _______ _________ _______ _______ ___ Phone: _______ _______ ____ Address: __ _______ _______ _________ _______ _____ ______ [...]

Safety 7 TS1680 Saf ety Rules (6/2 9/2007) TRAINING  Safety inst ructions are important! Read all att ac hment and power unit manuals; follow all safety r ules and sa fety deca l informa tion. (Replace- ment man uals and safety deca ls are availa ble fr om your dealer . T o locate your nearest dealer , check the Dealer Locator at www .WoodsEquip[...]

8 Safety TS168 0 Safety Rules (6/29/2007) (Safety R ules conti nued from previous page)  Remove accumula ted debris from this equip- ment, power unit, and engine to avoid fire hazard.  Make sur e all safe ty decal s are installed. Replace if d amaged. ( See Saf ety Decal s sectio n for location.)  Make sure shields and guards are properly [...]

Safety 9 TS1680 Saf ety Rules (6/2 9/2007) towing tractor , do n ot exce ed the implem ent’s max- imu m tran spor t spe ed. Doi ng so could resu lt in: • Loss of contr ol of the implement and tractor • Reduced or no ability to stop during br aking • Implement tire failure • Damage to the implement or it s component s.  Use additional c[...]

10 Safety TS168 0 Safety Rules (6/29/2007) (Safety R ules conti nued from previous page) STORAG E  Keep children and bysta nders away from stor- age area .  Follow manual instructions for storage. O N MOUNTED CUTTERS :  Disconne ct cutte r drives haft and secure u p off ground. Raise cutt er with 3-point hit ch. Place blocks under cutter s[...]

Safety 11 MAN0577 (6/29/2007) 1 - SERIAL NUMBER PLATE 2 - PN 5669 3 - PN 127 77 4 - PN 1003751 CRUSHING AND PINCHING HAZARD  Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.  Operate tractor controls from tractor[...]

12 Safety MAN 057 7 (6/ 29/ 200 7) 9 - PN 1 5503 F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle Up! Keep seat belt securely fastened.  Allow no riders. RAISED EQUIPMENT CAN DROP AND CRUSH.  Before w[...]

Safety 13 MAN0577 (6/29/2007) SAFETY & INSTRUCTIONAL DECALS A TTENTION ! BECOME ALERT! YOUR SAF ETY IS INVOL VED! Replace Immedia tely If Damaged! Check for leaks with cardboard; never use hand. Before loosening fittings: lowe r load, release pressure, and be sure oil is cool. Consult physician immediately i f skin penetration occurs. W ARNING [...]

14 Operation MAN05 77 (6/29/2007) OPERATION The opera tor is r espons ible for the safe operatio n of the cutter . The oper ator mus t be proper ly trained . Operators s houl d be fami liar wi th the cutter , the trac tor , and all safety practi ces before s tarting op eration. Read the safety rules and safety de cals on pages 7 to 13. This he avy-[...]

Operation 15 MAN057 7 (6/29/20 07) 6. Remove parkin g jack from the to ngue an d attach i t to the stor age pos t on the front of the cutter . 7. Adjust H- frame be aring height so that the fr ont drivelin e is parallel to the grou nd. Se cure with 1/ 2 x 5-3/4 cl evis pi n and 3 /16 x 1 cotte r pin. 8. Attach driv e sha ft shield to bearin g hous [...]

16 Operation MAN05 77 (6/29/2007) 2. Insert lower h itch pi ns to Posit ion A, Figure 2, through m ast plate s and t ractor lower li ft arms. 3. Secu re with l ynch pins. 4. Attach top link f or mounted units in t he top ho le of upper ma st usi ng top link pi n. Category 2 & 3 Quick Hitches 1. Positio n lower h itch pin s to Positi on A, Figur[...]

Operation 17 MAN057 7 (6/29/20 07) 5. Place t he cu toff portio n of th e shield agai nst th e end of the shaft and us e it as a guide. Mark and cu t the shaft. See Figure 7. 6. Repeat ste p 5 for other hal f of driv e. 7. File an d clean e nds of both dri ve halve s. Figure 7 . Cut Sha ft to Length Driveli ne Interfer ence Check 1. Check for cl ea[...]

18 Operation MAN05 77 (6/29/2007) A TTITUDE ADJUSTMENT (PULL- T YPE) Normal Mowing For the m ost econo mica l power us e and be st cut ting results, the cutter sho uld be fr om 1/2" to 3/4 " high er at the rear tha n at the front. For grass and wee d mowing, adjust c utter to run level or with th e front sli ghtly low er . Shredding For s[...]

Operation 19 MAN057 7 (6/29/20 07) Cutter Operation When begi nning op eration of the cutter , make sur e that all per sons ar e in a s afe locati on. Sl owly mov e int o the material wi th the trac tor PTO set at 540 or 1000 r pm. Mowing Tip s  Look down and to the rear a nd make sure area is clear before operating in reverse.  Do not operat[...]

20 Operation MAN05 77 (6/29/2007) PRE-OPERA TION CHECK LIST (OWNER 'S RESPON SIBILITY ) ___ Review and follow all safet y rules and sa fety decal in structi ons o n pages 7 t hrough 13 . ___ Check tha t all safety de cals are ins talled an d in good cond ition. Replace i f dama ged. ___ Check tha t equi pment i s prope rly and secu rely attach[...]

Owner Service 21 MAN057 7 (6/29/20 07) OWNER SER VICE The in format ion in this sec tion is written fo r operat ors who po ssess basic m echanic al sk ills. I f you n eed hel p, your d ealer has tr ained service technic ians ava ilable. For yo ur protect ion, rea d and follow the safe ty infor ma- tion in this manu al.  Keep all persons away fro[...]

22 Owner Service MAN057 7 (6/29/200 7) Figure 10 . Jackstand P lacemen t and Lu bricati on Po ints REF DESCRIPTION FREQUENCY 1. Fron t U-Jo int 10 hr s. 2. Mi d U-Joi nt 10 hr s. 3. Car rier Bear ing Blo ck 40 hrs. 4. T elesc oping Sha ft 10 hrs. 5. Rear U-Joint 10 hrs. 6. Rotat ing Drive S hield 10 hrs. 7. Sid e Driv e Y oke ( 2 Plac es) 40 hr s. [...]

Owner Service 23 MAN057 7 (6/29/20 07) BLADE SERVICING Removing Blades (Figure 1 1) NOTICE ■ If blade pin (1) is seiz ed in crossbar and e xtrem e force will be nee ded to re move it, support cr ossbar from below to prevent gea rbox damage. 1. Disconn ect drivel ine fr om trac tor PTO. 2. Open bl ade ac cess cove r and al ign c rossb ar (3) with [...]

24 Owner Service MAN057 7 (6/29/200 7) Figure 13 . Slip Clut ch Assemb ly SLIP CLUTCH ADJUSTMENT The sl ip cl utch is desi gned t o slip s o that the ge arbox and driv eline ar e prote cted i f the cutter strikes an obstructi on. A new slip c lutch or one th at has bee n in st orage ov er the winte r ma y seiz e. B efore o perating the cutter , m a[...]

Owner Service 25 MAN057 7 (6/29/20 07) Figure 14 . Flex ible Coup ler FLEXIBLE COUPLER RUBBER DISK REPLACEMENT The flexi ble couple r side drive is desig ned to flex whe n striki ng he avy obj ects or du ring s tart-up to p rotect g ear- boxes. Th e rubber disks wi ll wear out over time an d requir e replac ement m uch li ke sl ip cl utch disk s. T[...]

26 Owner Service MAN057 7 (6/29/200 7) Never remove sp lit rim assembly hardwa re (A) with the tire inflat ed. Figure 15 . S plit Ri m T ire Se rvicing CLEANING Af ter Each Us e ● Remove la rge deb ris su ch as clu mps of dirt, gr ass, crop r esidue, e tc. fr om machi ne. ● Inspect machi ne and replac e worn or damaged par ts. ● Replace a ny [...]

T roubleshooting 27 MAN057 7 (6/29/20 07) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Does not c ut Dull bla des Sharpen blade s. Worn or brok en blades Replace blades. (Repla ce in pairs only . ) Incorrec t PT O spe ed Set at ra ted PTO speed. Ground speed too fast Reduce gr ound spe ed. Drive n ot functio ning ( blade s do not turn w hen PT[...]

28 T roubleshooting MAN057 7 (6/29/200 7) NOTES[...]

Dealer Service 29 MAN057 7 (6/29/20 07) DEALER SER VICE The info rmation in this s ection i s written for deal er servi ce pers onnel. T he repair des cribed here r equires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you ma y be time and mon ey ahea d [...]

30 Dealer Service MAN05 77 (6/29/2007) V ertic al s eal shou ld be rece ssed in ho using. Horizo ntal seal ( 3) shou ld be press ed flu sh with outside of housing. NOTE: Distortion to seal cage or dam age to seal lip wi ll cause s eal to leak. 5. Fill gear box with SA E 80W or 90W ge ar lube unti l it runs ou t the le vel pl ug. 6. Remove and r epl[...]

Dealer Service 31 MAN057 7 (6/29/20 07) 10. Secu re snap r ing (5 ) on i nput sh aft (4) if no t already s ecure. 11 . Pl ace gear (1a or 1b) thr ough to p of housin g and align gear (1a or 1b) and ge ar (1a or 17) so that gear teet h are a ma tch. 12. While ho lding g ear (1a or 1b ) in plac e, slide i nput shaft (4) th rough gear (1a or 1b) and b[...]

32 Dealer Service MAN05 77 (6/29/2007) CENTER GEARBOX REP AIR (FIGURE 15 ) NOTE: Repl acing g ears, sha ft, bearings, an d seals may not be co st effecti ve. P urchas ing a c omplet e gearbox may b e more ec onomica l. Remove Gearbox from Cutter 1. Disconn ect drive line fr om the t ractor PTO and remove it from center gearbox . 2. Remove di pstick[...]

Dealer Service 33 MAN057 7 (6/29/20 07) Disas semble Gear box (Figu re 15) 1. Remove d ipstick p lug from top of gearbo x an d siphon g ear lube from h ousing. 2. Remove ten 10 mm c ap scr ews (3) fr om aroun d input hous ing ( 19). Remov e input sh aft assemb ly and hou sing. 3. Remove ei ght 10 mm cap s crews ( 3) from e ach side of gearb ox ho u[...]

34 Dealer Service MAN05 77 (6/29/2007) immers e the gear box in wa ter to ve rify tha t there are no l eaks. 23. Remove ge arbox fr om water and dry o ff with compres sed air . Add SA E 80W or 90W EP oi l until leve l is between r ings of dipstick (2 6) with dipsti ck seated . T ighte n all p lugs. Reinst all Gearbox NOTE: Gearbox is heavy: do not [...]

Dealer Service 35 MAN057 7 (6/29/20 07) Figure 18 . Cr ossbar Remova l Crossbar Inst allation 1. Usi ng emer y cloth (220 o r fine r), remove surfa ce rust, and foreign ma terial from h ub, spl ined gearbox vertical shaft, and crossbar . See Figure 19. Figure 19 . T y pical Cr ossbar and Gear box Shaft 2. Install cr ossbar ( 2) on s plin ed shaft. [...]

36 Dealer Service MAN05 77 (6/29/2007) Figure 21 . Crossb ar Ti ming - Bottom View Crossbar Ti ming Crossb ar must be re-tim ed anyti me a crossb ar or a side dr ive is disconn ected. 1. T o re-t ime cr ossbar s, pos ition ba rs as sh own in Figure 21 . 2. The cente r crossbar will be at right angl es to the front of th e cutter . 3. The left and r[...]

Dealer Service 37 MAN057 7 (6/29/20 07) 2. With snap rings re moved, support driv e in vi se, hold yo ke i n han d and tap o n yo ke to drive cup up out of yok e. See Figure 24 . Figure 25 . Remove Cu ps 3. Clamp cup in vise a s shown i n Figur e 25 an d tap on yoke to compl ete ly remo ve cu p from yo ke. Repeat S tep 2 a nd S tep 3 f or opp osite[...]

38 Assembly MAN0577 (6/29/2007) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS These instruct ions ar e for th e assem bly o f the T S1680 mounte d and pull- type cu tter . Many of the pro cedures apply to all un its. When an instr uctio n applies to a specifi c unit, the section he ading wi ll indic ate which unit. As sembly o f optio ns may n [...]

Assembly 39 MAN0577 (6/26/2007) Inst all SMV Embl em 1. Attach S MV sock et ( 13) to de ck b racket with two carriage bolts (2 4) and lo ck n uts (25). 2. Attach SM V emblem (15) to SMV brac ket (14) using two r ound hea d cap screw s (26) and hex nuts (27). 3. Insert SM V brack et (14) and em blem (15) int o socket (13). Figure 28 . T S1680 Pu ll-[...]

40 Assembly MAN0577 (6/29/2007) TS1680 P ull-T ype As sembly (Continued) FRONT HALF (Figure 29) Inst all T ongue 1. Place to ngue (1) betwee n mast plates. 2. Place was her (27) an d sleeve ( 19) on cap screw (26). 3. Place washe r (27†) between m ast plates and tongue, inser t cap sc rew (2 6) with washer ( 27†) and slee ve (1 9) throug h mast[...]

Assembly 41 MAN0577 (6/26/2007) Figure 29 . TS1 680 Pu ll-T ype Cut ter Assemb ly - Front Half[...]

42 Assembly MAN0577 (6/29/2007) TS1680 MOUNTED CUTTER (FI GUR E 3 0) Place j ackstands un der cutte r to ra ise it off the groun d to prov ide clea rance w hen as sembl ing cut ter . See “BLOCK ING METHOD ” on page 21 for jackstand placeme nt. Inst all A-Frame 1. Attach A-f rame wel dment (3) to th e lower (square) hole of the cutte r mast plat[...]

Assembly 43 MAN0577 (6/26/2007) Figu re 30 . TS168 0 Mounte d Cutter A ssembly 1. T ail wheel 2. Rear A-fra me lin k 3. Fron t A-fr ame ass embly 5. Dri ve 6. Sl eeve .781 x 1.38 x 2.40 7. Break li nk 8. Sl eeve 1-3/8 x 1-3/4 x 1-1 /4 9. Sleeve 5/8 x 1 x 1-1/4 1 1 . Transport lock-up 12. 3 -1/2 x 8 Hydrau lic c ylinde r 13. 1/2 to 1/4 Re ducer 14. [...]

44 Assembly MAN0577 (6/29/2007) Inst all SMV Emblem (Semi-Mounted) See Figure 30. 1. Attach S MV sock et ( 35) to de ck b racket with tw o carriage bolts (3 8) and lo ck n uts (39). 2. Attach SM V emb lem (37) to SM V br acket (36) using two r ound head cap screws ( 40) an d hex nuts (41). 3. Insert SM V brack et (36) and em blem (37) into sock et [...]

Assembly 45 MAN0577 (6/26/2007) Fig ure 32 . Light K it Installation INST ALL LIGHT KIT (OPTIONAL) 1. Drill two 1/2" holes through bo th outer deck chann els usi ng dim ensions shown in Figu re 32. 2. Drill tw o 1 1 /64" ho les i nto deck plate a s sho wn. 3. Inst all elec troni c modul e (4) to deck usi ng self tap ping screws (6). 4. Ro[...]

46 Assembly MAN0577 (6/29/2007) INST ALL SHREDDER KIT (OPTIONAL) 1. Remove nu t (9) a nd spacer (1 0) from blade pi n (1 1). Whil e keepin g the lo wer forme d blad e installe d, install d ouble- edge blade ( 2) with offset upwards towards d eck. 2. Reinstall spacer (10). Install ne w nut (9) an d torque to 664 lbs -ft. Make sur e blades are free t[...]

Assembly 47 MAN0577 (6/26/2007) Figure 35 . S tatio nary Blade Posi tions for 1000 RPM an d 540 RP M Mode ls[...]

48 Dealer Check Lists MAN057 7 (6/29/200 7) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEAL ER ’S R ESPONSIBI LITY) Inspect cutter thoroughl y after assem bly to make su re it is set up properl y befor e delive ring it to the cu stome r . The foll owing check list is a reminder of po ints to insp ect. Ch eck o ff each ite m as it is fou nd sa [...]

Part s 49 MAN057 7 (6/29/200 7) P ARTS INDEX TS1680 Rot ary Cutter MAIN FRAME ASSEMB LY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 0 - 51 PULL -TYPE ASS EMBLY FRONT HALF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 - 53 REAR HALF . . . . . . . . . . . . . . . . . . . . . .[...]

50 Part s MAN057 7 (6/29/200 7) MAIN FRAME ASSEMBLY 18 - Comp lete Dec al Set 19 - Safe ty Decal Se t (Rev . 1/25/2008)[...]

Part s 51 MAN057 7 (6/29/200 7) MAIN FRAME ASSEMBLY R E F P ART QTY DESCRIPTION 1 1021420 1 T ailwheel w eldment 2 1024795 2 Outer ge arbox - 54 0 RPM ( page 6 0 ) -or- 2 1024797 2 Outer gea rbox - 1000 RPM (p age 60) 3 1024794 1 Center gearbo x - 540 RPM ( pa g e 5 8 ) -or- 3 1024796 1 Center gea rbox - 1000 RPM (p age 58) 4 1002048 1 Clutc h shie[...]

52 Part s MAN057 7 (6/29/200 7) PULL-TYPE ASSEMBLY - FRONT HALF[...]

Part s 53 MAN057 7 (6/29/200 7) PULL-TYPE ASSEMBLY - FRONT HALF R E F P ART QTY DESCRIPTION 1 1026245 1 T ongue 2 1021377 1 CV H-frame mountin g base 3 1021452 1 H-Frame 4 23790 1 Parki ng jack 5 19407 1 Safety c hain 6 1024175 1 CV Drive assemb ly - 540 RPM ( see p age 62 ) -or- 6 1 021 102 1 CV Drive assembly - 1000 RPM , 21 spli ne ( see p age 6[...]

54 Part s MAN057 7 (6/29/200 7) PULL-TYPE ASSEMBLY - REAR HALF R E F P AR T QTY DESCRIPTION 1 ----- 2 S pring wheel ar m ( see p age 69 ) 2 ----- 2 o r 4 Ti re & hub ( see p age 55 ) 3 39385 1 At titude rod 4 1 1275 1 1" Sche dule 40 pipe x 2.38 5 1004814 1 T ransport lock-up 6 10475 1 3-1/2 x 8 Hydrau lic cylind er ( see p age 75 ) 7 1 18[...]

Part s 55 MAN057 7 (6/29/200 7) WHEEL & TIRE ASSEMBLY R E F PART QTY DESCRIPTION 1 10170 50 1 He avy hub ass embly (incl ude s item s 1 th ro ugh 15 ) 2 10170 34 1 Heavy wheel hub with cup s (includ es items 6, 7, 14) 3 10170 33 1 Axle 4 10170 27 1 Seal 5 10170 28 1 Bearin g cone 6 10170 36 1 Bearin g cup 7 10170 37 1 Bearin g cup 8 10170 29 1 [...]

56 Part s MAN057 7 (6/29/200 7) MOUNTED CUT TER ASSEMBLY (Rev . 1/25/2008)[...]

Part s 57 MAN057 7 (6/29/200 7) MOUNTED CUT TER ASSEMBLY R E F P ART QTY DESCRIPTION 1 ----- 2 T ailwheel ( s ee pag e 70 ) 2 1021438 2 Rear A-frame link 3 1021350 1 Front A-frame assembl y 4 39064 2 Lower hitc h pin 5 57419 1 Drive 540 RPM ( see pa ge 67 ) 5 57290 1 Drive 1000 RPM ( se e p age 67 ) 6 39071 1 Sleeve . 781 x 1.38 x 2.40 7 1024792 2 [...]

58 Part s MAN057 7 (6/29/200 7) CENTER GEARBOX ASSEMBLY[...]

Part s 59 MAN057 7 (6/29/200 7) CENTER GEARBOX ASSEMBLY R E F P ART Q TY DESCRIPTION A 1024794 Compl ete 540 RPM Gearbox assemb ly (TS1680) -or- A 1024796 Compl ete 1000 RPM Gearbox assemb ly (TS1680Q) 1 1025600 1 Output shaf t 2 57318 2 Oil seal 45 x 85 x 10 3 307201 26 M10 x 1.5P x 30mm HHCS 4 1025601 2 Cover 5 1008148 2 Bearing, cup an d cone 6 [...]

60 Part s MAN057 7 (6/29/200 7) SIDE GEARBOX ASSEMBLY[...]

Part s 61 MAN057 7 (6/29/200 7) SIDE GEARBOX ASSEMBLY R E F P ART QTY DESCRIPTION A 1024795 Complete 540 RPM Gearbox assemb ly (TS1680) -or- A 1024797 Compl ete 1000 RPM Gearbox assemb ly (TS1680Q) 1a 1025617 2 Gear crow n 21 T M7.8 (TS1680) 1b 1 02561 1 1 Gear crow n 22T M7.8 (TS1 680Q) 2 394 1 1 2 Beari ng, cup & co ne 3 57318 1 Oil se al 45 [...]

62 Part s MAN057 7 (6/29/200 7) TYPE A - 40 RPM FRONT CV DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1024175 1 W easler 540 r pm front C V drive comple te 1 19851 1 Slide lo ck rep air kit, 1 .38 ID 2 58774 1 Y oke, QD CV 1.375- 6 3 58 759 2 U -Jo int r epair ki t, Cat 6 CV 55E 4 58760 1 CV Body with fitting 5 1019642 1 Y oke & shaf t - CV s pl[...]

Part s 63 MAN057 7 (6/29/200 7) TYPE B - 540 RPM FRON T CV DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1024175 1 W easler 540 r pm front C V drive comple te 1 19851 1 Slide lo ck rep air kit, 1 .38 ID 2 1033103 1 Y oke, QD CV 1.375-6 3 103 310 7 2 U -Join t r epair ki t, Cat 6 CV 55E 4 1033106 1 CV Body with fitting 5 1033 1 14 1 Y oke & shaft [...]

64 Part s MAN057 7 (6/29/200 7) TYPE A - 10 00 RPM FRON T CV DRIVE ASSEMBLY 1000 RP M 1-3/8 2 1-Spline d 1000 RP M 1-3/ 4 20-Splined REF P AR T QTY DESCRIPTION A 1021 102 1 Weas ler 1000 RPM CV driv e assemb ly comp lete, 21-s pline 1 19851 1 Slide lock repair kit, 1.38 I D 2 58770 1 Y oke, QD CV 1.375-21 3 58759 2 U-Joint rep air kit, 5 5E Cat 6 C[...]

Part s 65 MAN057 7 (6/29/200 7) TYPE B - 10 00 RPM FRON T CV DRIVE ASSEMBLY 1000 RP M 1-3/8 2 1-Splined 10 00 RP M 1-3/4 20-Splined R EF P ART QTY DESCRIPTION A 1021 102 1 Weasler 100 0 RPM CV dri ve assembl y complete, 21- spline 1 19851 1 S lide lock repair kit , 1.3 8 ID 2 103310 4 1 Y oke, QD CV 1 .375-21 3 1033107 2 U-Joint rep air kit , 55E C[...]

66 Part s MAN057 7 (6/29/200 7) REAR FIXED-LENGTH DRIVE FOR CONST ANT V E LOCITY DRIVE R E F P ART QTY DESCRIPTION A 1022223 1 Drive assem bly complete 1 1024779 1 Drive without shi eld 3 40566 1 Cross & be aring kit 6 57421 1 Frict ion clutch 9 40766 1 Bearing ri ng 1 1 40767 1 Support be aring 12 18864 1 Danger dec al - Rot ating driv eline 1[...]

Part s 67 MAN057 7 (6/29/200 7) SLIP CLUTCH DRIVE ASSEMB LY - MOUNTED R E F PART QTY DESCRIPTION A 57419 1 Complete 54 0 RPM dri ve assemb ly - (TS1680) -o r- A 57290 1 Complete 10 00 RPM d rive assem bly - (TS1680Q ) -or- 1 40563 1 Y oke, 1-3/8 - 6-S pline ASG - (TS1680) -or- 1 40757 1 Y oke, 1-3/8 - 21-S pline AS - (TS1680Q) -or- 1 1001525 1 Y ok[...]

68 Part s MAN057 7 (6/29/200 7) FLEXIBLE COUPLER R E F P ART QTY DESCRIPTION 1 1021423 Complete drive 2 ------- 1 Inner connector yoke 3 1008147 2 Outer connecto r yoke 1-3 /4 20-spline 5 1008140 4 Rubber dis k 6 1008141 48 Shaped washer 7 1008142 24 Bushing, .63 I.D. 8 1001042 12 M 16 x 2.0 x 90 mm HHCS 9 1008146 12 M16 x 2.0 Lock nut 10 ------- *[...]

Part s 69 MAN057 7 (6/29/200 7) SPRI NG WHEEL ARM ASSEMBLY - PULL T YPE R E F PART QTY DESCRIPTION 1 102144 1 1 S pring a rm 2 102144 5 1 Lower spring a rm 3 102144 9 1 1.25 x 8. 35 Pivot pin 4 17195 1 Compress ion sprin g 3.12 x .6 2 x 9.5 5 8424 3 3/4 x 2 x 3/8 W asher 6 52196 1 3/4 NC x 13 HHCS GR5 7 2371 * 3/4 NC Lo ck nut 8 10509 * 5/16 NC x 2[...]

70 Part s MAN057 7 (6/29/200 7) CASTER ARM ASSEMBLY - MOUNTED[...]

Part s 71 MAN057 7 (6/29/200 7) CASTER ARM ASSEMBLY R E F P ART QTY DESCRIPTION 1 39238 1 Caste r yoke as sembly 2 4984 1 Heavy hu b with long axle 3 7428 1 6.00 x 9 Solid tire & rim 21 OD 4 39072 1 Center arm 5 39074 1 Damper arm 6 29070 1 Rubber pad 7 19459 1 Frict ion disc 4 x 6.15 8 12889 1 3/32 x 1 -9/16 O-rin g 9 12881 1 T ailwheel c ap w[...]

72 Part s MAN057 7 (6/29/200 7) CHAIN SHIELDING (STANDARD) R E F PART Q TY DESCRIPTION 1 1021456 1 Left f ront ch ain shie ld plate 2 1021457 1 Right front chain s hield pla te 3 1021458 1 Center fron t chain s hield pla te 4 1021461 2 Rear chai n shield plate 5 5498 237 5/16 Chai n, 6 link 6 1007850 2 Pin 31 to 33 chains 7 1007853 2 Pin 37 to 39 c[...]

Part s 73 MAN057 7 (6/29/200 7) LIGHT KIT (OPTIONAL) ST UMP JUMPER ASS EMBLY (OPTIONAL) R E F P ART QTY DESCRIPTION A 1022245 Complete TS1 680 light kit 1 90401 149 1 Ligh t, 4 pin ri ght 2 90401 150 1 Ligh t, 4 pin l eft 3 1022246 2 Light brac ket 4 1004479 1 Wire harness 5 31407 * 7" T ie strap 6 21374 * #10 x 1/2 Se lf-tapping screw 7 10378[...]

74 Part s MAN057 7 (6/29/200 7) SHREDDER KI T (OPTI ONAL) R E F PART QTY DESCRIPTION A 1021463 Complete shredder k it 1 1021462 1 Blade holder 2 39004KT 6 Double ed ge blade, .5 x 4 x 22.5 3 39089 7 Double edge bla de, 3/8 x 4 x 1 1.13 4 39048 1 Link, .5 x 4 x 4 5 5607 * 6 5/8 NC x 1-1 /2 Carriage b olt GR5 6 34473 * 5 /8 NC x 3 HHCS GR5 7 4548 * 8[...]

Part s 75 MAN057 7 (6/29/200 7) 3-1/2 x 8" STROK E HYDRAUL IC CYLINDER (OPTIONAL) R E F PART QTY DESCRIPTION 1 10475 Hydrau lic cylind er complete, single acting (f or pull-typ e & semi-mou nted) -or- 1 18725 Hydrau lic cylind er complete, double acti ng ( for mo unt ed uni t on ly) 2 23540 Seal rep air kit (include s items 2A - 2D) 2A –[...]

76 Part s MAN057 7 (6/29/200 7) HYDRAULIC CYLINDER STROKE CONTROL KIT (OPTIONAL) CROSSBAR PULLER (OPTIONAL) R E F PART QTY DESCRIPTION 1 24098 1 S troke control set for 1-1/4" cy lin- der rod (co ntains i tems 2 - 5) 2 – – – – 2 1-1/2" Segment 3 – – – – 1 1-1/4" Segment 4 – – – – 1 1" Segment 5 – – ?[...]

Appendix 77 Bolt T orque & Siz e Charts (R ev . 3/28/2007 ) BOLT T ORQUE CHART Always tighten har dware to the se values unles s a di ff eren t torque value or tighte ning p rocedur e is li sted for a spec ific applica tio n. F ast eners mus t alwa ys be repla ced wi th the sam e grade as sp ecifi ed in the manual par ts list. Always use the pr[...]

78 Appendix Bolt T orque & Size Charts (Re v . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... .......... .......... ............. .... Agricultur e ASABE . ............ ....... American Socie ty of A[...]

Index 79 MAN057 7 (6/29/20 07) INDEX A ASSEMBLY Dealer Set-Up Instructions 38 TS16 80 Mo unte d Cu tter 42 TS1680 Pu ll-Type Cutter - F ront Half 40 TS1680 Pu ll-Type Cutter - R ear Half 38 D DEALER CHECK LI STS Deliv ery (Dealer’ s Respons ibility) 48 Pre-D el iver y (D eale r’ s Resp ons ibil ity ) 48 DEAL ER SERVI CE Center Ge arbox Repair A[...]

F-8494 (Rev . 6/23/2005) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers and W oods Boundary TM Utility V ehic les) W oods Equipm ent Compan y (“WOODS”) w arrants this product t o be free from defect in material and workmansh ip for a period of ninety (90) day s from the date of deli very of the produc[...]

F-3079 (Rev . 9/16/2010) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399- 663 7 f ax www .W oodsEquipm ent.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch ase[...]

P ART NO. MAN0577 © 2007 Woods Equipment Company . All rights reserved. WOODS, t he Woods logo, and "T est ed. Proven. Unbeatable." are trademarks of Woods Equipment Company . All other tradema rks, trade names, or serv ice marks not owned by W oods Equipment Com pany that appear in this manual are the property of t heir respec tive comp[...]